3640 Parts Manual 330560 Rev12 NA/INTL
3640(Electric)SweeperParts ManualTennantTrueR PartsFor the latest Parts manuals and otherlanguage Operator manuals, visit:www.tennantco.com/manualsNorth America / Internationalwww.tennantco.com330560Rev. 12 (08-2014)*330560*
BARefoY12345D6Part No.Serial (000000)(000000)(000000)(000000- 001039 )Bracket Wldt, Lpg MountLatch Assy, Lpg Tank Mtg, W/NutNut Adjustable, Lpg Tank MtgTie, CableBracket, Vaporizer1423154930(000000-Vaporizer, LPG1C)Qty.HOW TO ORDER PARTS - See diagram aboveOnly use TENNANT Company supplied or equivalent parts. Parts and supplies may be ordered online,by phone, by fax or by mail.Follow the steps below to ensure prompt delivery.1. (A) Identify the machine model.2. (B) Identify the machine serial number from the data label.Please fill out at time of installation forfuture reference.3. (C) Ensure the proper serial number is used fromthe parts list.Model No. 4. Identify the part number and quantity.Serial No. Do not order by page or reference numbers.5. Provide your name, company name, customer ID number,Machine Options billing and shipping address, phone number andpurchase order number.Sales Rep. 6. Provide detail shipping instructions.Sales Rep. phone no. -(D) - identifies an assemblyY - identifies parts included in assemblyTennant CompanyPO Box 1452Minneapolis, MN 55440Phone: (800) 553- 8033 or (763) 513- 2850www.tennantco.comSpecifications and parts are subject to change without notice.Copyright E 2009 - 2014 TENNANT Company, Printed in U.S.A.Customer ID Number Installation Date -
STANDARD PARTSSECTIONContents2PageFig. 1 - General Recommended MaintenanceItems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 2Fig. 2 - Replacement Brushes . . . . . . . . . . . . . . . 2- 3Fig. 3 - Main Frame Group . . . . . . . . . . . . . . . . . . 2- 4Fig. 4 - Drive System Group . . . . . . . . . . . . . . . . . 2- 6Fig. 5 - Main Brush Group . . . . . . . . . . . . . . . . . . . 2- 8Fig. 6 - Side Brush Group . . . . . . . . . . . . . . . . . . 2- 10Fig. 7 - Hopper Group . . . . . . . . . . . . . . . . . . . . . 2- 12Fig. 8 - Vacuum Fan Group . . . . . . . . . . . . . . . . . 2- 14Fig. 9 - Vacuum Housing Group . . . . . . . . . . . . . 2- 16Fig. 10 - Panel Filter Group . . . . . . . . . . . . . . . . . 2- 18Fig. 11 - Brush Lift Handles Group . . . . . . . . . . 2- 20Fig. 12 - Clutch and Shift Handle Group . . . . . . 2- 22Fig. 13 - Electric Motor Group . . . . . . . . . . . . . . 2- 24Fig. 14 - Battery Cover Group . . . . . . . . . . . . . . 2- 26Fig. 15 - EE Battery Cover And Circuit BreakerGroup . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 28Fig. 16 - Battery Cable Harness Group . . . . . . . 2- 30Fig. 17 - Instrument Panel Group . . . . . . . . . . . . 2- 31Fig. 18 - EE Instrument Panel Group . . . . . . . . 2- 32Fig. 19 - Electrical Schematic . . . . . . . . . . . . . . . 2- 33Fig. 20 - Wire Harness Group . . . . . . . . . . . . . . . 2- 34Fig. 20 - Wire Harness Group, EE(S/N 000000- 10417525) . . . . . . . . . . 2- 35Fig. 20 - Wire Harness Group, EE(S/N 10417526) . . . . . . . . . . 2- 36Fig. 21 - Label Group . . . . . . . . . . . . . . . . . . . . . . 2- 383640E 330560 (12- 2009)2- 1
STANDARD PARTSFig. 1 - General Recommended Maintenance ItemsoYYYYYYYYYYY2- 2Ref.123456789101112131415161718192021222324Part 640173901740801258015280940377365Serial escriptionReplmt Kit, Skirts & SealsSkirt, RearKit, Side Skirt, RhKit, Skirt, Side, LhSealSealSkirt, HopperGasket, CuffSeal, ChamberGasket, Vac FanRivet, PlstcPlate, Skirt, RetainerBag, Vacuum, Paper [1pick 1pkg] (1 Pkg 10 Bags)Angle, LipWheel, 2.O DiaFilter, Panl, Dust, 2.7 X 15.0 X 22.0Kit, Replmt Main Br BeltHose, FlexKit, BrushSpring, BrushBrush & Spring AssyBelt, FlatBelt, VPin, Brush, MainQty.1111111111551111111111113640E 330560 (08- 2014)
STANDARD PARTSFig. 2 - Replacement Brushes53421350846 - ALLRef.112345Part No.800423788048005880355803513788023640E 330560 (01- 2000)Serial )))))DescriptionBrush, SideBrush, Side STFPBrush, Sweep, 24Lg PolyBrush, CarpetBrush, Sweep, SandwedgeBrush, Sweep, P&WQty.1111112- 3
STANDARD PARTSFig. 3 - Main Frame Group891210116153113141514163617183234 33193418203524231926272225217323036293115282432- 43640E 330560 (08- 2014)
STANDARD PARTSFig. 3 - Main Frame YYY2122232425oYYYYY2627282930313233343536Part 5703249108709069423640E 330560 (08- 2014)Serial )))))))))))))))))))DescriptionFrame, Main, [3640]Skirt, RearPlate, Skirt, RetainerCaster, 5.0D X 1.37 WheelHandle, Main, Lh, Afmkt [3640]Handle, Main, Rh, Afmkt [3640]Plate, RetainerLever, Clutch, WldtHandle, SteeringKit, Repair, Adj HandleKnob,#10- 32,0.81Dia,PlasticSleeve, ThreadedSpring, Comp 0.34Idx.045WirePin, Handle AdjustmentNut,Hx Jam M16X2.0 Din 439Washer- Flt 17 X30X3 Ss M16Shield, Dirt KitBracket, Handle StopPlug, Hole, Rnd, 0.88d, BlkPlug, Hole .297ClipKit, Skirt, RhGuardSkirtWasher, Flat, .25 FenderScrew, Hex, #10 X 0.62, Fmg AbRivet, PlstcKit, Skirt, LhGuardSkirtWasher, Flat, .25 FenderScrew, Hex, #10 X 0.62, Fmg AbRivet, PlstcScrew, Hex, M8 X 1.25 X 20, Ss, SemsWasher, Flat, 0.25 StdScrew, Hex, M8 X 1.25 X 30, 8.8Washer, Flat, 0.31 StdNut, Hex, Lock, M8 X 1.25, NlScrew, Hex, M6 X 1.0 X 16, 8.8350848 - ALLQty.1152111112222242112411111171111176424242- 5
STANDARD PARTSFig. 4 - Drive System 2 5241169222325241211872- 62113103640E 330560 (08- 2014)
STANDARD PARTSFig. 4 - Drive System 252627Part No.80476804718011000500- 6949324901020341069433640E 330560 (08- 2014)Serial )))))))))))))))))))))))DescriptionKit, Transaxle Assy (see breakdowns)Fitting, Relief 1/8Sheave, Flat, 3.7OdKey- Wdruff 0.12 0.50 Asa#0404Nut- Hx Std 10- 32 G2 PltdRing, Retain,Ex,0.62Od,HeavydtHub, WheelPin,Dowel,0.2502Dia.X 1.50 LgTire & Wheel AssyScrew- Flat 8X1.25 25Nylon LocWasher, Finish M8 PltdHubcapCable, Shift, Push PullBalljoint,Support, CableBolt, Bent, M6Plate, Support, CablePlate Wldt, BackstopChain, Static, BrassWasher, Lock, Int- Ext, .31Screw, Hex, M6 X 1.0 X 20, 8.8Washer, Flat, 0.25 SaeNut, Hex, Lock, M6 X 1.0, NlScrew, Hex, M6 X 1.0 X 50, 8.8Washer, Flat, 0.25 StdScrew, Hex, M8 X 1.25 X 20, Ss, SemsScrew, Hex, M6 X 1.0 X 20, 8.8350850 - ALLQty.1111112222221111111288946412- 7
STANDARD PARTSFig. 5 - Main Brush Group1820191427202820312728262587654332462934 24321617152- 83640E 330560 (02- 2008)
STANDARD PARTSFig. 5 - Main Brush 3242526272829303132333435Part 392783249108709069557657080053800753640E 330560 (12- 2009)Serial m, BrushBearing, Ball, 0.59b 1.26d 0.35w[2seal]Bushing, Sleeve, 0.50b 0.59d 0.50l, BnzPulley, IdlerSpring, Comp,Strip, Spring, CompSleeve, .025Ob .62D .34PmSleeve, .25Ob .38D .156SsRing, Retaining, ExShaft, SheavePlug, Brush DriveKey Square 0.18 0.18 00.75 LgScr- Hexssm 6X1.0 16 NylonlocRing, WearArm, Brush, Idler SidePin, Main BrushPlug, Idler, Brush [Sgl Brg]Plate, Support, Cross ShaftShaft, Wldt, CrossBlock, Bearing 0.625DiaLink Wldt, Brush LiftSpring, ExtensionSleeveSleeve, .318B .50D .65SsYoke Assy.Nut- Hx Std 10- 32 G2 PltdScr- Hex m06 x 1.0x 35 8.8Washer- FltScrew, Hex, M8 X 1.25 X 50, 8.8Washer, Flat, 0.31 StdNut, Hex, Lock, M8 X 1.25, NlScrew, Hex, M8 X 1.25 X 35, 8.8Screw, Hex, M8 X 1.25 X 30, 8.8Plate, PivotPulley, Idler350852 - ALLQty.121112121111121111141133114418412112- 9
STANDARD PARTSFig. 6 - Side Brush Group1211914210815101317164316145272- 103640E 330560 (08- 2014)
STANDARD PARTSFig. 6 - Side Brush GroupoRef.12345YYYY67891011121314151617Part 74103473132490069433640E 330560 (08- 2014)Serial 000-)))))))))))))))))))))DescriptionHousing, Brush, Side, Afmkt [3640]Pivot, BushingSleeve, 1.45B 2.1D 1.5 PltdSpring, TorsionMotor, Ele, 24vdc 0068rpm 0.08hp 04.5aBrush&Spring Assy SeBrush Cap SeHolder, BrushClipPin,Roll,.25Odx1.75L,.250/.256Pin,Hair Cotter .12Wire 2.37SlBracket Wldt, LiftStrip, SpringPin,Clevis,0.19 Dia.X 0.75 LgSpring, Comp, 0.74Idx.11 WireStrip, SpringBracket, CableScrew, Hex, M12 X 1.75 X 80, 8.8Screw, Hex, M6 X 1.00 X 16, Sems, SsWasher, Flat, 0.25 StdScrew, Hex, M6 X 1.0 X 20, 8.8350854 - EQty.1211112221112311122442- 11
STANDARD PARTSFig. 7 - Hopper Group6131105711121489234822- 123640E 330560 (08- 2014)
STANDARD PARTSFig. 7 - Hopper GroupRef.1234567891011121314Part 71209737016850871308716324903640E 330560 (08- 2014)Serial 0000-))))))))))))))DescriptionHopper, Afmkt [3640]Bracket, SupportSealRivet, PlstcSkirt, HopperAngle, LipPlate, FirewallScrew, Hex, M8 X 1.25 X 20, Ss, SemsNut, Hex, Lock, M6 X 1.0, Ss, NlScrew, Pan, M8 X 1.25 X 20, 4.8Washer, Flat, 0.31 SsNut, Hex, Lock, M8 X 1.25, Nl, SsScrew, Hex, M6 X 1.0 X 20, SsWasher, Flat, 0.25 Std350856 - ALLQty.121511146444662- 13
STANDARD PARTSFig. 8 - Vacuum Fan 320211016271126282- 143640E 330560 (08- 2014)
STANDARD PARTSFig. 8 - Vacuum Fan 262728Part No.803141693437920380320872990096000500- 6332485414303640E 330560 (08- 2014)Serial 00-))))))))))))))))))))))))))))DescriptionPlate, Backing, Vac FanShaft,Brg&Flange Assy- FanSpacerImpeller, 9.06 Dia X 0.375BNut- Hxflexloc .31- 24 Thin PltdKey Square 0.12 0.12 00.50 LgKey- Wdruff 0.12 0.50 Asa#0404Sheave, [3l/4l],1grv, 1.8/2.1pd 0.63bScr- Set .31- 18X0.38 Nylon LocVacuum Fan HousingScrew, Hex, M8 X 1.25 X 20, Ss, SemsGasket, Vac FanBar, Transition MtgPlate, Vac Fan, Prop RodV- Belt 3L 230 - OneBolt- Carrm 8X1.25 40 4.6Transition, Vacfan, ElectricClamp, CableClamp, Cable, PolyWasher, Flat, 0.25 StdScrew, Hex, M6 X 1.0 X 20, 8.8Nut, Hex, Flng, M6 X 1.0Nut, Hex, Lock, M6 X 1.0, NlScrew, Hex, M8 X 1.25 X 25, Ss, SemsScrew, Hex, M6 X 1.0 X 16, 8.8Screw, Hex, M10 X 1.5 X 60, 8.8Washer, Flat, 0.38 SaeNut, Hex, Lock, M10 X 1.5, Nl350858 - EQty.11111111211121121117225241212- 15
STANDARD PARTSFig. 9 - Vacuum Housing Group1824342241322829511211027 2526 24128201810642623174191591363014297162- 1693640E 330560 (02- 2006)
STANDARD PARTSFig. 9 - Vacuum Housing 2627282930Part 94232490069453640E 330560 (12- 2009)Serial criptionKit, Replmt, Door, FilterSealCatch, Draw PullRivet, Pop .196Dx.76X38DhdWasherClip, LatchPlateBracket, Sealing, RhSeal, CoverSeal, Foam .62 .62 8.0Bracket, PivotBracket, Pivot LhDuct, Vacuum, Hi- Flow, Afmkt [3640]Seal, ChamberSeal, Tube, VacuumScreen, Vacuum InletTube, VacuumScrew, Hex, #10 X 0.62, Fmg AbClamp, WormdriveHose, FlexCuff, HoseCoupling, Hose, ElbowNut, Hex, Lock, M08- 1.25,NlGasket, CuffScrew, Hex, M08- 1.25 X 30, 8.8Washer, Flat, 0.38b 2.25d .07, Stl, PntPin, TappedScrew, Hex M06Washer, Flat .25Screw, Hex, M6 X 1.0 X 30, 8.8350862 - ALLQty.1128821124111111141111121211212- 17
STANDARD PARTSFig. 10 - Panel Filter Group12416196212391013 20115817228714221182320919 2143152- 1823640E 330560 (02- 2008)
STANDARD PARTSFig. 10 - Panel Filter GroupRef.1234567891011121314151617181920212223Part 009023324860168512312065493640E 330560 (01- 2012)Serial onBar, Shaker, MotorSleeveGrommet, RubberBracket, ShakerStrap, Shaker MotorBar, FlatWeight, Eccentric, PntdScrew, Set, #10Bracket, RetainerStrike, LatchCatch, Draw PullSwitch, RockerMotor, Ele, 24vdc 1440rpm 0.08hp 03.0aRelay, 24VTimer, 24VFilter, Panl, Dust, 2.7 X 15.0 X 22.0Screw, Hex, M6 X 1.0 X 16, 8.8Washer, Flat, 0.25 StdScrew, Hex, M8 X 1.25 X 35, Ss, FlWasher, Flat, 0.50 SaeWasher, Flat, 0.31 SsScrew, Hex, M5 X 0.8 X 12, 8.8Nut, Hex, Lock, M5 X 0.8, Nl352792 - ALLQty.122211122111111144222442- 19
STANDARD PARTSFig. 11 - Brush Lift Handles Group7208536415318122263211141012119181312172- 201693640E 330560 (02- 2008)
STANDARD PARTSFig. 11 - Brush Lift Handles GroupoYRef.12345678910111213141516171819202122Part 857657008709809723640E 330560 (02- 2006)Serial 000(000000-))))))))))))))))))))))DescriptionPlate, Mounting RhSwitch, Snap Actn, 250vdc 25a SpdtBushing, FlangedHandle, Lift, Main BrushHandle, Lift, Side BrushSpring, DetentGrip, Vinyl .18X.75.2.00Grip, Vinyl .18X .75X 5.00Cable Assy, Main BrushYoke Assy.Nut- Hx Std 10- 32 G2 PltdBolt, Bent, M6Support, CableReplacement Kit, Sidebrush CablePin,Clevis, .19 Dia.X .50 LgPlate, Access, RhTie, Cable 1.75D Max 7.50LgScrew, Hex, M8 X 1.25 X 20, Ss, NlWasher, Flat, 0.31 SsScrew, Hex, M8 X 1.25 X 30, 8.8Nut, Hex, Lock, M8 X 1.25, NlBolt, .25- 28, Mtg, Swp, Carpet [3640]350866 - ALLQty.11311211111211112431112- 21
STANDARD PARTSFig. 12 - Clutch and Shift Handle Group146151347191217165118342102- 223640E 330560 (02- 2006)
STANDARD PARTSFig. 12 - Clutch and Shift Handle GroupoYRef.1234567891011121314151617Part 192804253637612333122730168532490087093640E 330560 (02- 2006)Serial tionPlate, Pivot, LhYoke Assy, 10- 32Nut- Hx Std 10- 32 G2 PltdBushing, FlangedSpring, DetentGrip, Vinyl .18X .75X 5.00Handle, ShiftPlate, Access, LhSpacer, Pivot .62LgCable, Pull ClBolt, Bent, M6Pin,Clevis, .19 Dia.X .50 LgScrew, Hex, M8 X 1.25 X 25, Ss, NlScrew, Hex, M8 X 1.25 X 20, Ss, NlWasher, Flat, 0.31 SsWasher, Flat, 0.25 StdNut, Hex, Lock, M8 X 1.25, Nl350864 - ALLQty.111211111111133112- 23
STANDARD PARTSFig. 13 - Electric Motor 3323474182919548201, 222202- 243640E 330560 (08- 2014)
STANDARD PARTSFig. 13 - Electric Motor GroupoRef. Part No.1 42526272829303132o32YYY3334Serial Number(000000- 10566878)0173901740377406(000000(000000(000000- 000(000000(000000(000000(000000(000000- xxxxxx(000000- 00000(000000(000000- 10566878(000000(000000- ))))))))))))))3640E 330560 (08- 2014)350868 - EDescriptionQty.Motor, Ele, 24vdc 1.00hp 1750rpm 42.0a1(Replaced by 1068526)Brush Kit - 4 Brushes Included1Brush Spring (1 Only )4Motor, Ele, 24vdc 1.00hp 1750rpm 46.0a1(EE Model) (Replaced by 1068525)Brush Kit - 4 Brushes Included1Brush Spring (1 Only )4Pulley, Drive1Scr- Set M 6X1.0 8 Nylonloc4Sheave, 3L 2Gr 3.2Pd 5.5Pd1Belt Kit, Main Brush, Replmt[6080/3640e]1Belt, Ribbed, 36.0l [J8]1Belt, Flat .75Wide X 33.0 Circ1Plate Wldt, Floor, Elec1Bracket, Cable, Clutch1Bracket, Mounting, Dampener, E (Replaced by None)1Dampener, Push, 15Lbs (Replaced by None)1Arm, Clutch Pivot1Bracket, Clutch Pivot1Sleeve, .344B .62D .581Sprng,Tens, .36Od .03Wire 1.5L1Bar, Clutch1Spring, Tens,0.5Dx.06Wire 2.5L1Pulley, Idler1Plate, Cable, Clutch1Key, Square .18x .18x 1.382Brake, Belt, Elec1Nut, Hex, Lock, .25- 20, Nl1Washer, Flat, Fender1Scr, Hex, M61S- Hook1Screw, Hex, M8 X 1.25 X 35, 8.81Washer, Flat, 0.31 Std2Nut, Hex, Lock, M8 X 1.25, Nl1Screw, Hex, M6 X 1.0 X 35, 8.81Nut, Hex, Lock, M6 X 1.0, Nl3Washer, Flat, 0.25 Std2Motor Kit, Ele, 24vdc 1750rpm 1.00hp1Vr, Brush Kit, Motor (1 Pkg 4 Brushes)1Motor Kit, Ele, 24vdc 1750rpm 1.00hp (EE Model)1Vr, Brush Kit, Motor (1 Pkg 4 Brushes)1Key, Sq, 0.19 X 0.19, 1.50l2Nut, Hex, Lock, M6 X 1.00, Nl12- 25
STANDARD PARTSFig. 14 - Battery Cover Group151156416 62- 263640E 330560 (02- 2008)
STANDARD PARTSFig. 14 - Battery Cover GroupRef.1234567891011121314151617181920Part 4903640E 330560 (02- 2008)Serial )))))))))))))))))DescriptionHood, E w/LabelsBracket, Rod, PropelRod, SeatPivot, Hinge, Eng Cover, Rh,EPivot, Hinge, Eng Cover, LeftBearing, Snap- In, .250 BoreRod, Hinge Pin, NylonWasher, Flat, 0.25 FenderContactor, 24Volt DcBoot, 90 Deg .50D .57X .84Thermostat Assembly,140 DegGasket, Fire SwitchScrew- Pan 08- 10X.050Relay, 24V Dc SpdtScrew, Pan, M6 X 1.0 X 20, 4.8Washer, Flat, 0.25 SaeNut, Hex, Lock, M6 X 1.0, NlScrew, Hex, M6 X 1.0 X 20, 8.8Washer, Flat, 0.25 SsWasher, Flat, 0.25 Std350872 - EQty.11111211121122710125242- 27
STANDARD PARTSFig. 15 - EE Battery Cover And Circui
STANDARD PARTS 2- 2 3640E 330560 (08-2014) Fig. 1 - General Recommended Maintenance Items Ref. Part No. Serial Number Description Qty. o 1 80269 (000000- ) Replmt Kit, Skirts & Seals 1 Y 2 379214 (000000- ) Skirt, Rear 1 Y 3 378811 (000000- ) Kit, Side Skirt, Rh 1 Y 4 378812 (000000- ) Kit, Skirt, Side, Lh 1 Y 5 80373 (000000- ) Seal 1 Y
3640 www.tennantco.com *330560* Parts Manual 330560 Rev. 11 (03-2013) Sweeper North America / International (Electric) To view, pri
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