OWNER’S MANUAL - Walker

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OWNER’S MANUALSafety, Assembly, Operating, and Maintenance InstructionsModel MT (20.0 / 25.0 HP)(Covers Serial Numbers 95-21329 and on) Please Read and Save These InstructionsFor Safety, Read All Safety and OperationInstructions Prior to Operating MachineEffective Date: 08-14-98P/N 8000-1Price 5.00

ForewordThank you. . .for purchasing a Walker mower. Every effort has been made to provide you with themost reliable mower on the market, and we are sure you will be among our many satisfied customers. If for any reason this product does not perform to your expectations, please contact us at (970)221-5614. Every customer is important to us. Your satisfaction is our goal.Please. . .read this manual thoroughly! This manual is to be used in conjunction with the enginemanufacturer’s manual for the specific engine on the mower model you have purchased. Before youoperate your new mower, please read this entire manual. Some of the information is crucial for proper operation and maintenance of this mower - it will help protect your investment and ensure that themower performs to your satisfaction. Some of the information is important to your safety and mustbe read and understood to help prevent possible injury to the operator or others. If anything in thismanual is confusing or hard to understand, please call our service department, at (970) 221-5614,for clarification before operating or servicing this mower.This manual covers Model MT with the Kohler Command CH20 (20.0 HP) gasoline engine, or optional Kohler Command CH25 (25.0 HP) gasoline engine.All shields and guards must be in place for the proper and safe operation of this machine.Where they are shown removed in this manual, it is for illustration purposes only. Do not operatethis machine unless all shields and guards are in place.Specifications given are based on the latest information available at the time this manual was produced.Walker Mfg. Co. is continually striving to improve the design and performance of its products. Wereserve the right to make changes in specifications and design without thereby incurring any obligation relative to previously manufactured products.Sincerely,WALKER MANUFACTURING COMPANYBob Walker, President

Table of ContentsGeneral Information1Operating InstructionsHIGHLIGHTED INFORMATIONGLOSSARYIDENTIFYING NUMBER LOCATIONSENGINE SERIAL NUMBER LOCATIONSERVICING OF ENGINEAND DRIVETRAIN COMPONENTS1112CONTROL IDENTIFICATION,LOCATION, AND FUNCTIONOperating ControlsEngine ChokeEngine ThrottleForward Speed Control (FSC)Steering LeversBlade Clutch (PTO)Parking BrakeFront Body Latch ReleaseTransmission Lockout LeversCold Start Lever (Jackshaft Drive Belt Release)Instrument PanelHourmeterVoltmeterOil Pressure Warning LightOver Temperature Warning LightIgnition SwitchLight Switch (For Optional Lights)Warning HornSTARTING THE ENGINEADJUSTING GROUNDSPEED AND STEERINGENGAGING THE MOWERSTOPPING THE MACHINEADJUSTING CUTTING HEIGHTTRANSMISSION LOCKOUTRECOMMENDATIONS FOR MOWINGRECOMMENDATIONS FOR TILT-UP DECKOPERATION/TRANSPORTGRASS HANDLING SYSTEM (GHS)General InformationClogging ChecklistUsing the Tilt-Up DeckUsing the GHS CatcherPowerfil “Full” Signal HornCleaning the GHS Exhaust ScreenDumping the CatcherTailgate DumpingUsing the Dump BagPower Dump OptionSpecifications23ENGINEELECTRICAL SYSTEMTRANSMISSIONBLADE DRIVETIRE SIZETIRE PRESSUREDIMENSIONS (Tractor and Mower)MOWER DECKCURB WEIGHTDRIVE BELTSGHS SYSTEM (Optional)SEATFRAME/BODY CONSTRUCTION3334455556666Component Identification7Safety Instructions10BEFORE OPERATINGOPERATINGMAINTENANCESAFETY, CONTROL,AND INSTRUCTION DECALS101112Assembly Instructions1416SETUP INSTRUCTIONSTire Installation (Tractor)Battery ServiceWet Battery ServiceDry Battery ServiceBattery ChargingBattery InstallationMower Deck AssemblyDeck Caster Wheels InstallationDeck Discharge Chute InstallationDeck Discharge Shield InstallationPTO Shaft Guard InstallationMower Deck Installation on TractorDeck InstallationDeck LevelingPREOPERATING 839404040404041414142

Table of ContentsMaintenance Instructions44MAINTENANCE SCHEDULE CHARTIMPORTANT TIPSFOR CARE OF THE KOHLER ENGINEFuel SystemStarting/StoppingCooling SystemAir Cleaner SystemOilLUBRICATIONEngine OilEngine Break-In OilChecking Engine Crankcase Oil LevelChanging Engine Crankcase Oil/Oil FilterGrease Fitting and Oil Point LubricationMower Deck Gearbox LubricationDSD52 or DSD62 Mower Deck LubricationTractor PTO Gearbox LubricationChecking Gearbox Oil LevelChanging Gearbox OilGear Axle LubricationHydrostatic Transmission FluidChecking HydrostaticTransmission Fluid LevelChanging Hydrostatic Transmission FluidCLEANINGEngine Air Cleaner SystemTurbine PrecleanerDonaldson Radialseal Air Cleaner (Primary)Kohler Air Cleaner (Secondary)Foam PrecleanerPaper ElementEngine Cooling SystemAir Intake SystemCylinder Head Cooling FinsGrass Buildup in Mower HousingNon-Tilting DecksTilt-Up DecksGHS BlowerGHS Exhaust ScreenHydrostatic Transmission Cooling FinsCHECKING/SERVICINGSecurity of Air Filtration ComponentsBatteryElectrolyte LevelCleaning the TerminalsCharging the BatteryTire PressureSharpen Mower BladesDrive BeltsMower Deck Gearbox Oil SealsSpark 363Fuel Lines and ClampsEngine StarterBlade Brake ActionREPLACING/REPAIRINGDrive BeltsEngine PTO Drive BeltJackshaft Drive BeltGHS Blower Drive BeltHydrostatic Ground Drive BeltFuel FilterBlade Overload Shear BoltsMower BladesMower Deck Gearbox ReplacementGHS Blower AssemblyGHS Blower Assembly RemovalBlower Wheel RemovalBlower Wheel InstallationGHS Blower Assembly InstallationADJUSTMENTSSafety SwitchesSeat SwitchFSC Neutral-Park SwitchPTO SwitchTail Wheel Bearing PreloadBlade Clutch (PTO)Clutch Engagement/Belt TensionClutch Disengagement/Brake ActionStop Block Eccentric AdjustmentClutch Idler Pulley Travel AdjustmentBlade Brake Band AdjustmentTransmission ControlSet Forward Travel Limit (Stop)Steering Lever End Play AdjustmentNeutral Function AdjustmentStraight Ground Travel AdjustmentForward Speed Control Friction LockTilt-Up Deck Adjustable StopCarburetorEngine Idle AdjustmentGHS “Full” Signal Hornwith Grass-Pak SwitchTroubleshooting(When Horn Fails to Operate)Adjustment(When Horn Sounds at the Wrong Time)ELECTRICAL SYSTEMCircuit BreakersWiring 37373747475767676777778787979808080Operator’s Notes84Warranty87818182828283

General InformationHIGHLIGHTED INFORMATIONWalker Manufacturing recommends that any service requiring special training or tools be performedby an authorized Walker Mower Dealer. There areseveral general practices to be aware of in the areaof safety. Most accidents associated with the operation or maintenance of a Walker Mower arecaused by disregarding basic safety precautions orspecific warnings. Such accidents, in most cases,can be prevented by being aware of the dangerspresent.Information of special importance has been highlighted in bold type in this manual. Refer to SafetyInstructions for the meanings of DANGER, WARNING, CAUTION, IMPORTANT, and NOTE. GLOSSARYThere are many terms that are either unique to thisequipment or that are used as acronyms. The following terms and their definitions will help whileusing this manual: DECK is the mowing attachment mounted onthe front of the tractor which includes the carrierframe, deck housing, blade drive gearboxes,and cutter blades.FORWARD SPEED CONTROL (FSC) controls the maximum forward speed of the tractor; functioning as a cruise control. GRASS HANDLING SYSTEM (GHS ) collectsmowed material and deposits it in the catcher. GRASS-PAK SWITCH is mounted on thegrass delivery spout (in the catcher) and activates the “full” signal horn when the grasscatcher is full. POWER TAKE-OFF (PTO) transmits enginepower to run the cutter blades and GHS blower.POWERFIL spreads the mowed materialthroughout the interior of the grass catcher byan oscillating delivery spout.RIGHT HAND (RH) refers to the right-hand sideof the tractor when the operator is seated facingforward in the tractor seat.SIDE DISCHARGE (SD) mows but does notcollect the mowed material.STEERING LEVERS steer the tractor by controlling the dual hydrostatic transmissions.TRACTOR is the prime mover, including the engine, drive train, operator seat, and controls tooperate the mower.TRANSMISSION LOCKOUT releases the hydrostatic transmissions to permit freewheelingthe tractor.IDENTIFYING NUMBER LOCATIONSThe tractor serial number plate is affixed to the tractor body just below the left rear corner of the seat.The mower deck serial number plate is affixedalongside the angle iron framing on the RH side ofthe RH mower blade drive. Model and serial numbers are helpful when obtaining replacement partsand maintenance assistance. For ready reference,please record these numbers in the space provided.Tractor Model No.Tractor Serial No.Deck Serial No.GROUND DRIVE refers to the dual hydrostatictransmissions which drive the main wheels.HYDROSTATIC TRANSMISSION transmitsand controls power from the ground drive belt tothe main drive wheel.LEFT HAND (LH) refers to the left-hand side ofthe tractor when the operator is seated facingforward in the tractor seat.Engine Model No.Engine Serial No.Date of PurchaseFill In By Purchaser1

General InformationSERVICING OF ENGINE AND DRIVETRAINCOMPONENTSSerial NumberTractor Serial Number LocationSerial NumberThe detailed servicing and repair of the engine,hydrostatic transmission, and gearboxes are not covered in this manual. Only routine maintenance andgeneral service instructions are provided. For theservice of these components during the limited warranty period, it is important to find a local, authorizedservicing agent of the component manufacturer.Any unauthorized work done on these components during the warranty period may void the warranty. If you have any difficulty finding an authorizedoutlet or obtaining warranty service, please contactour Service Department for assistance:Walker Manufacturing Company5925 E. Harmony RoadFort Collins, CO 805281-970-221-5614Service manuals are available for each of thesecomponents from their respective manufacturers asfollows:Mower Deck Serial Number LocationKohler EnginesKohler CompanyKohler, WI 53044HydrostaticTransmissionsEaton Corporation15151 Highway 5Eden Prairie, MN 55344Gearboxes (Deck)Tecumseh Products Co.900 North StreetGrafton, Wl 53024ENGINE SERIAL NUMBER LOCATIONRefer to the engine manual that accompanies thismanual for the location of the engine serial number.For the mower model covered by this manual, an engine manual is available covering the Kohler CH20and CH25 gasoline engines.Serial NumberEngine Serial Number Location2

SpecificationsMT 20.0 HPMT 25.0 HPManufacturer/ModelKohler CH20, 2 Cyl.,Gasoline (Air Cooled)Kohler CH25, 2 Cyl.,Gasoline (Air Cooled)Displacement38.1 cu. in. (624 cc)44.0 cu. in. (725 cc)HP (@ 3600 RPM)20.025.0Max. RPM (No Load)37503750Governed RPM36003600Max. Torque [ft-lb (N m) @ RPM]32 (43.4) @ 250039.5 (53.6) @ 2400Idle RPM1200 751200 75MODELENGINE Champion RC12YCSpark Plug TypeChampionSpark Plug Gap.030 in. (.76 mm).030 in. (.76 mm)Crankcase Capacity2.1 qts (2.0 liters)2.1 qts (2.0 liters)Crankcase LubricantAPI SF, SG, or SH Grade OilOnly with 10W-30 Viscosityabove 0 F (-18 C), or 5W-20or 5W-30 Viscosity below 32 F(0 C)API SF, SG, or SH Grade OilOnly with 10W-30 Viscosityabove 0 F (-18 C), or 5W-20or 5W-30 Viscosity below 32 F(0 C)Fuel Tank Capacity4.3 Gallons (16.3 liters)4.3 Gallons (16.3 liters)FuelRegular Grade UnleadedGasoline (87 Octane)Regular Grade UnleadedGasoline (87 Octane)Cooling System CapacityAir CooledAir CooledBattery12 Volt, 35AH, 295 CCA12 Volt, 35AH, 295 CCACharging SystemFlywheel AlternatorFlywheel AlternatorCharging Output15 Amp DC (Regulated)15 Amp DC (Regulated)System PolarityNegative GroundNegative GroundIgnitionElectronic CapacitiveDischargeElectronic CapacitiveDischargeStarter12 Volt Electric Ring-GearType, Solenoid Shift12 Volt Electric Ring-GearType, Solenoid ShiftInterlock SwitchIgnition Lockout by SeatSwitch, Transmission Neutraland Blade ClutchIgnition Lockout by SeatSwitch, Transmission Neutraland Blade ClutchCircuit BreakerManual Reset (30A)Manual Reset (30A)Manufacturer/ModelDual Hydrostatic, EatonModel 7, Each WheelIndependently DrivenDual Hydrostatic, EatonModel 7, Each WheelIndependently DrivenSteeringHand Lever Control /Individual WheelHand Lever Control /Individual WheelForward Speed ControlPrecision Friction Lock Lever,Cruise Control, withNeutral-Park PositionPrecision Friction Lock Lever,Cruise Control, withNeutral-Park PositionRC12YCELECTRICAL SYSTEMTRANSMISSION3

SpecificationsMT 20.0 HPMT 25.0 HPService BrakeDynamic Braking throughHydrostatic TransmissionDynamic Braking throughHydrostatic TransmissionParking BrakeMechanical Pin Lock inTransmission GearMechanical Pin Lock inTransmission GearNeutralTransmission Release byManual Dump ValveTransmission Release byManual Dump ValveFinal DriveGear Drive AxleGear Drive AxleFactory ServiceSAE 30W Straight ViscosityMotor Oil (Mobil DTE 18MHydraulic Oil Installed atFactory)SAE 30W Straight ViscosityMotor Oil (Mobil DTE 18MHydraulic Oil Installed atFactory)Alternate Transmission FluidMobil 1 Synthetic Motor Oil(5W30)Mobil 1 Synthetic Motor Oil(5W30)Transmission Fluid Capacity1 qt (1 liter)1 qt (1 liter)Transmission CoolingCooling Fan Mounted onDrive PulleyCooling Fan Mounted onDrive Pulley0-5 (0-8) Infinitely Variable0-5 (0-8) Infinitely Variable0-5 (0-8) Infinitely Variable0-5 (0-8) Infinitely VariablePTO ShaftQuick Disconnect RectangularShaft with Two High-SpeedU-JointsQuick Disconnect RectangularShaft with Two High-SpeedU-JointsBlade SpindleEach Blade (2) Mounts Directon Peerless Right AngleGearbox with Tee Gearboxin Center Connected to PTOShaft (Complete GearedDrive, Peerless Model 1000Gearboxes)Each Blade (2) Mounts Directon Peerless Right AngleGearbox with Tee Gearboxin Center Connected to PTOShaft (Complete GearedDrive, Peerless Model 1000Gearboxes)Blade Drive Clutch and BrakeManual Belt Tightener Clutchand Band Brake (StopsBlades within Five (5)Seconds of Disengagement)Manual Belt Tightener Clutchand Band Brake (StopsBlades within Five (5)Seconds of Disengagement)Max. Blade Speed[25 in. (64 cm) Blade]@ 3600 RPM Engine2400 RPM[15700 FPM (4785 m/min)]2400 RPM[15700 FPM (4785 m/min)]Deck Caster Wheel2.80/2.50-4 Pneumatic (4-Ply)2.80/2.50-4 Pneumatic (4-Ply)Deck Caster Wheel (Optional)8.25 x 2.75 Semi-Pneumatic8.25 x 2.75 Semi-PneumaticDrive18 x 9.50-8 (4-Ply)18 x 9.50-8 (4-Ply)Rear (Dual)13 x 5.00-6 (4-Ply)13 x 5.00-6 (4-Ply)MODELTRANSMISSION (continued)Transmission FluidGround Travel SpeedForward m.p.h. (km/h)Reverse m.p.h. (km/h)BLADE DRIVETIRE SIZE4

SpecificationsMT 20.0 HPMT 25.0 HPDeck Caster Wheel20 PSI (137 kPa)20 PSI (137 kPa)Drive15 PSI (103 kPa)15 PSI (103 kPa)Rear20 PSI (137 kPa)20 PSI (137 kPa)91 in. (231 cm)91 in. (231 cm)MODELTIRE PRESSUREDIMENSIONS (Tractor and Mower)*LengthWidth49 in. (124 cm)49 in. (124 cm)Height44 in. (112 cm)44 in. (112 cm)Wheel Base (Tractor)42-1/4 in. (107 cm)42-1/4 in. (107 cm)Tread Width (Tractor)29-3/4 in. (76 cm)29-3/4 in. (76 cm)Width of Cut SD/GHS42 or 48 in. (107 or 122 cm)42 or 48 in. (107 or 122 cm)Cutting Height1 to 4 in. (3 to 10 cm)1 to 4 in. (3 to 10 cm)Height Adjustment7 Positions - 1/2 in. (1 cm)Increment Hitch Pins Installedin Multi-Position Deck Support7 Positions - 1/2 in. (1 cm)Increment Hitch Pins Installedin Multi-Position Deck Support42 in. (107 cm) SD22 in. (56 cm)2 in. (5 cm) Center Overlap(Two Blades, CW Rotation)22 in. (56 cm)2 in. (5 cm) Center Overlap(Two Blades, CW Rotation)48 in. (122 cm) GHS25 in. (64 cm)2 in. (5 cm) Center Overlap(Two Blades, Counter Rotate)25 in. (64 cm)2 in. (5 cm) Center Overlap(Two Blades, Counter Rotate)Deck SuspensionTorsion-Flex Frame withCaster Wheels andCounterweight SpringsTorsion-Flex Frame withCaster Wheels andCounterweight SpringsSD Tractor Only660 lb (299 kg)665 lb (302 kg)GHS Tractor Only760 lb (345 kg)765 lb (347 kg)Tractor and Mower*965 lb (438 kg)970 lb (440 kg)MOWER DECKBlade Size (Typical)CURB WEIGHT (Approximate)*Dimensions and weight shown are for 48 in. (122 cm) GHS Model (typical).Dimensions for Tractor and Mower with 42 in. (107 cm) deck are:Length 88 in. (224 cm)Width 43 in. (110 cm)For SD Models, subtract 7 in. (18 cm) from the height.Deck weight for 48 in. (122 cm) Tilt-Up deck 205 lb (93 kg). Deck sizes range from 42 to 62 in.(107 to 157 cm), with corresponding deck weights ranging from 170 to 300 lb (77 to 136 kg).Optional (9.5 Bushel) Grass Catcher adds approx. 5 lb (2 kg) and 5 in. (13 cm) in Height5

SpecificationsMT 20.0 HPMT 25.0 HPEngine PTOWalker P/N 8230Walker P/N 8230Jackshaft DriveGates 3VX355(or Walker P/N 6231)Gates 3VX355(or Walker P/N 6231)Ground Drive, Micro-VWalker P/N 7248Walker P/N 7248Blower (GHS Model)Gates 3VX280(or Walker P/N 7234)Gates 3VX280(or Walker P/N 7234)Blower4 x 10 x 1/4 in. (10 x 25 x 1 cm)Three-Blade Paddle Wheel(Driven by Mower Engine)4 x 10 x 1/4 in. (10 x 25 x 1 cm)Three-Blade Paddle Wheel(Driven by Mower Engine)Blower BrakeBand Brake (Works in Combination with PTO Clutch, StopsBlower within Five (5) Secondsof PTO Disengagement)Band Brake (Works in Combination with PTO Clutch, StopsBlower within Five (5) Secondsof PTO Disengagement)Max. Blower Speed3600 RPM3600 RPMGrass Catcher Capacity65 Gallons (246 liters)/7.0 Bushels65 Gallons (246 liters)/7.0 BushelsOptional Grass CatcherCapacity76 Gallons (335 liters)/9.5 Bushels76 Gallons (335 liters)/9.5 BushelsFull SignalOscillating Vane SwitchMounted on Grass DeliverySpout Triggers Horn SignalOscillating Vane SwitchMounted on Grass DeliverySpout Triggers Horn SignalPowerfil Oscillating Delivery SpoutDriven by 12 Volt ElectricGearmotor Spreads Materialthroughout Interior of Catcher@ 25 Cycles/MinuteOscillating Delivery SpoutDriven by 12 Volt ElectricGearmotor Spreads Materialthroughout Interior of Catcher@ 25 Cycles/MinuteSEATContour-Molded, with NylonBacked Vinyl Cover andIntegral Foam CushionContour-Molded, with NylonBacked Vinyl Cover andIntegral Foam CushionAll Welded Unitized SteelChassisAll Welded Unitized SteelChassisMODELDRIVE BELTSGHS SYSTEM (Optional)FRAME/BODY CONSTRUCTIONFrameBody14 Gauge Steel14 Gauge SteelDeck11 Gauge Steel11 Gauge SteelGHS Catcher and ChutesMolded Cross-LinkedPolyethylene (UV Stabilized)Molded Cross-LinkedPolyethylene (UV Stabilized)NOTE: The manufacturer reserves the right to make changes in specifications shown herein at any timewithout notice or obligation.6

Component IdentificationNOTE: Control Identificationshown in OperatingInstructions section.Catcher DoorSafety LatchTurbinePrecleanerGrass Handling System7.0 Bushel CatcherTilt-UpLatchSpring ClipTransmission Control RodAdjustment Nut (LH)Anti-ScuffRollerDeck Support Pinsand Height AdjustmentHitch PinsCatcher Lift /Dump HandleFuel Tankand CapCounterweight Springand Protective CoverTransmission Control RodAdjustment Nut (RH)Deck Support ArmsFootrestsDeck Lift Handle(Cutting Height Adjustment)Tilt-Up HookTilt-UpDeck HandleDeckCaster WheelsFront View and Right Side View7

Component IdentificationCatcher DoorGas SpringInstrument PanelGuardRemovable GrassCatcher Screen(Not Visible)Catcher ExhaustDeflectorCatcher Lift /Dump HandleInstrument Panel Box(Shock Mounted)CatcherDoorDumpPlateCatcherDoor HandleDeck Lift RodMufflerLeft HandDrive WheelOilFilterTailpipeAnti-ScuffRollerOil DrainPlugTailwheel Forkand WheelsRear View and Left Side View8

Component IdentificationDonaldson Air Cleaner(Primary Air Cleaner)Air CleanerCoverAir CleanerBase PlateFuel FilterFuel PumpEngine Air Cleaner(Secondary)Air Restriction Indicator(Not Visible)Muffler GrassShieldAir Intake Hose(Primary to Secondary)Throttle andChoke LinkageMuffler HeatShieldFuel TankOil Dipstick/Oil FillRubber Bumper(Ca

Walker Manufacturing recommends that any ser-vice requiring special training or tools be performed by an authorized Walker Mower Dealer. There are several general practices to be aware of in the area of safety. Most accidents associated with the oper-ation or maintenance of a Walker Mower are caused by disregarding basic safety precautions or

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