6400 Liquid Cooled Parts Manual - Tennant Co

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6400(Liquid Cooled)SweeperParts ManualNorth America / Internationalwww.tennantco.comMM429Rev. 12 (04-2009)*MM429*

When ordering replacement parts, use the illustrated parts list section in this manual. Before ordering parts or supplies,be sure to have your machine model number and serial number available. Only use TENNANT Company supplied orequivalent parts. Parts and supplies may be ordered online, by phone, or mail from any authorized parts and servicecenter, distributor or from any of the manufacturer’s subsidiaries.This machine will provide excellent service. However, the best results will be obtained at minimum costs if:S The machine is operated with reasonable care.S The machine is maintained regularly - per the machine maintenance instructions provided.S The machine is maintained with manufacturer supplied or equivalent parts.MACHINE DATAPlease fill out at time of installation for future reference.Model No. -Serial No. -Machine Options -Sales Rep. -Sales Rep. phone no. -Customer Number -Installation Date --Tennant CompanyPO Box 1452Minneapolis, MN 55440Phone: (800) 553--8033 or (763) 513--2850www.tennantco.comThermo--Sentry, Instant Access, and Perma--Filter are US registered and unregistered trademarks of Tennant Company.Specifications and parts are subject to change without notice.Original instructions, Copyright E 1996--2000, 2001, 2002, 2004, 2006--2009 TENNANT Company, Printed in U.S.A.

HOW TO USE THIS MANUALHOW TO USE THIS MANUALThis section on HOW TO USE THIS MANUAL willtell you how to:-- Find important machine information forordering correct repair parts.-- Find TENNANT part numbers.-- Order TENNANT parts and supplies.IMPORTANT INFORMATIONWhen placing an order for parts, the machinemodel and machine serial number are important.Refer to the MACHINE DATA box which is filledout during the installation of your machine. TheMACHINE DATA box is located on the inside ofthe front cover of this manual.The model number of your machine is on the sideof the machine.The serial number of your machine is printed onthe machine data plate located as shown.6400 MM429 (9--96)1-- 1

HOW TO USE THIS MANUALFINDING A TENNANT PART NUMBERThis manual contains the following sections:-------HOW TO USE THIS MANUALSTANDARD PARTSOPTIONSBREAKDOWNSENGINE BREAKDOWNSCROSS REFERENCEThe STANDARD PARTS section lists repair partsfor standard machines. They are grouped in thisgeneral order:------General wear parts.Machine frame and related parts.Machine propelling system.Sweeping components.Electrical parts.The OPTION section lists repair parts of options.The BREAKDOWN section lists available repairparts of major components.All sections in this manual consist of partsillustrations and corresponding parts lists.The parts illustrations are numbered with Refnumbers which refer to corresponding parts lists.The parts lists include a number of columns ofinformation:-- Ref -- column refers to the reference numberon the parts illustration. -- indicates the part is an assembly.Y -- indicates the part is included in theassembly listed just before it.-- Part No. -- column lists the TENNANT partnumber for the part.-- Serial Number -- column indicates the set ofmachines the part number is applicable to.Serial numbers change when the machinedesign has been modified. The most currentdesign of the machine is shown in the mainillustration, older designs are boxed in acorner of the illustration.-- Description -- column is a brief descriptionof the part.-- Qty. -- column lists the quantity of that partused in that area of the machine.1-- 26400 MM429 (8--07)

HOW TO USE THIS MANUALNOTE: If a service kit is installed on yourmachine, be sure to keep the INSTRUCTIONBULLETIN which came with the kit. It containsrepair parts numbers needed for ordering futureparts.NOTE: Fasteners used in this machine may bemetric or non-metric. Take care when replacinghardware to replace with same thread size.PLACING AN ORDEROrders may be placed by phone, fax, or by mail.Phone orders may need written confirmation.Follow the steps below to insure prompt delivery:1. Identify the model number of your machine.2. Identify the serial number of your machine.3. Find the part number of the part you need.Do not order by page number or referencenumber. If you are not able to find the partnumber, call your TENNANT representativefor help or send the old part as a sample.4. Determine the quantity of the part you need.5. Provide the following company information:-- Company name-- Customer ID Number-- Shipping address-- Billing address-- First and last name of person orderingparts-- Telephone number-- Purchase order number6. Provide definitive shipping instructions.6400 MM429 (9--96)1-- 3

HOW TO USE THIS MANUALAny claim for loss or damage to a shipment intransit should be filed promptly with thetransportation company making the delivery.Shipments will be complete unless the packing listor order acknowledgement indicates items backordered.If parts received are suspected to be incorrect ordefective, please contact the TENNANTrepresentative from whom you ordered the part.They will give authorization for return and/orhandle replacement shipments when required.1-- 46400 MM429 (9--96)

STANDARD PARTSSECTIONContentsPageFig. 1 -- General Recommended MaintenanceItems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--2Fig. 2 -- Brushes, Replacement . . . . . . . . . . . . . . 2--8Fig. 3 -- Main Frame and Skirts Group . . . . . . . 2--10Fig. 4 -- Brush Door Group, Right Side . . . . . . . 2--12Fig. 5 -- Brush Door Group, Left Side . . . . . . . . 2--14Fig. 6 -- Seat and Cover Group . . . . . . . . . . . . . 2--16Fig. 7 -- Rear Cover Latch Group . . . . . . . . . . . . 2--18Fig. 8 -- Operator Station Group . . . . . . . . . . . . 2--20Fig. 9 -- Instrument Panel Group, Gas . . . . . . . 2--22Fig. 10 -- Instrument Panel Group, LPG . . . . . . 2--24Fig. 11 -- Steering Wheel Group . . . . . . . . . . . . . 2--26Fig. 12 -- Engine and Mount Group, G/LP . . . . . 2--28Fig. 13 -- Engine Flywheel Housing andMount Group, G/LP . . . . . . . . . . . . . . 2--30Fig. 14 -- Engine Air Cleaner Group, G/LP . . . . 2--32Fig. 15 -- Engine Radiator Group, G/LP . . . . . . . 2--34Fig. 16 -- Engine Fuel Tank Group, Gas . . . . . . 2--36Fig. 17 -- Engine Fuel Tank Group, LPG . . . . . . 2--38Fig. 18 -- Engine Vaporizer Group, LPG (standard)(Serial Number 000000--001759) . . . 2--40Fig. 19 -- Engine Vaporizer Group, LPG (standard)(Serial Number 001760--001839) . . . 2--42Fig. 20 -- Engine Vaporizer Group, LPG (California)(Serial Number 000000--001839) . . . 2--44Fig. 21 -- Engine Vaporizer Group, LPG (standard)(Serial Number 001840--003415) . . . 2--46Fig. 22 -- Engine Vaporizer Group, LPG (standard)(Serial Number 003416-) . . . . . 2--48Fig. 23 -- Engine Muffler Group, G/LP . . . . . . . . 2--50Fig. 24 -- Engine Battery Group, G/LP . . . . . . . . 2--52Fig. 25 -- Directional Pedal Group . . . . . . . . . . . . 2--54Fig. 26 -- Wheel and Brake Group, Front . . . . . . 2--56Fig. 27 -- Wheel Group, Rear Drive . . . . . . . . . . 2--58Fig. 28 -- Brush Lift Group, Main . . . . . . . . . . . . . 2--60Fig. 29 -- Brush Drive Group, Main . . . . . . . . . . . 2--62Fig. 30 -- Brush Lift Group, Side . . . . . . . . . . . . . 2--64Fig. 31 -- Brush Motor and Pivot Group, Side . . 2--66Fig. 32 -- Vacuum Fan Control Group . . . . . . . . 2--68Fig. 33 -- Vacuum Fan Group . . . . . . . . . . . . . . . 2--70Fig. 34 -- Hopper Lift Arms Group . . . . . . . . . . . . 2--72Fig. 35 -- Hopper Group . . . . . . . . . . . . . . . . . . . . 2--74Fig. 36 -- Hopper Cover and Bumper Group . . . 2--76Fig. 37 -- Hopper Dump Door Group . . . . . . . . . 2--786400 MM429 (6--08)Contents2PageFig. 38 -- Hopper Filter Box Group(000000--005315) . . . . . . . . . . . . . . . . 2--80Fig. 39 -- Hopper Filter Box Group(005316-) . . . . . . . . . . . . . . . . . 2--82Fig. 40 -- Hydraulic Reservoir Group . . . . . . . . . 2--84Fig. 41 -- Hydraulic Pumps Group . . . . . . . . . . . . 2--86Fig. 42 -- Hydraulic Pump Linkage Group . . . . . 2--88Fig. 43 -- Hydraulic Control Valve Group . . . . . . 2--90Fig. 44 -- Hydraulic Solenoid Valve Group . . . . . 2--91Fig. 45 -- Hydraulic Schematic . . . . . . . . . . . . . . . 2--92Fig. 46 -- Hydraulic Hose Group . . . . . . . . . . . . . 2--94Fig. 47 -- Electrical Schematic, G/LP(Liquid Cooled) . . . . . . . . . . . . . . . . . . 2--96Fig. 48 -- Wire Harnesses Group, G/LP(Liquid Cooled) . . . . . . . . . . . . . . . . . . 2--98Fig. 49 -- Label Group . . . . . . . . . . . . . . . . . . . . . 2--1002-- 1

STANDARD PARTSFig. 1 - General Recommended Maintenance ItemsoYYoYYYYoYYYYYoYYYoYYoYYYYYYYYYoYYYYYYYY2-- 2Ref. Part 540377538377537Serial ))))))))))))DescriptionMaint Kit, Recirculation FlapSeal, Wrap, Rear BrushFlap RecirculationMaint Kit, M Br Door SkirtsSeal, Side, LhSeal, Side RhSkirt, Side BrushRivet, Plastic .250X.898Maint Kit, Hopper Door SkirtsSeal Wrap, Dump DoorSponge CordSeal, Dump Door, SideSkirt, LipSeal, Dump Door, TopMaint Kit, Dump Door SealsSeal, Top,HopperSkirt, HopperRivet, Plastic .250X.898Maint Kit, Hopr Filter & SealsFilter, Panl, Dust, 3.6 X 20.0 X 30.0Seal, Spacer, FilterPerformance Pkg 400Hr Gas LiqFilter, Oil , EngineSpark PlugFilter, FuelFilter, Hydraulic Oil, Spin OnElement, Air FilterCap, Breather, Hyd, 5.2 DsStrainer, Hyd, 10gpm 100mesh PsiBelt, V, Alternator [Ku]Belt, V, 35.5l [3v, 3vx]Performance Pkg 400Hr Lp LiqFilter, Oil , EngineSpark PlugFilter, Hydraulic Oil, Spin OnElement, Air FilterCap, Breather, Hyd, 5.2 DsStrainer, Hyd, 10gpm 100mesh PsiBelt, V, Alternator [Ku]Belt, V, 35.5l [3v, 3vx]Paint, Airdry, Off--White, 12ozPaint, Airdry, Teal, 12oz, SolidPaint, Airdry, Blk, 12ozPaint, Airdry, Gray, 12ozPaint, Airdry, Iron Gray, 12ozG, LP, 1116400 MM429 (6--08)

STANDARD PARTSFig. 1 - General Recommended Maintenance ItemsoYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYRef. Part 09796400 MM429 (8--07)Serial y Maint Pkg 800hr Gas LiqFilter, Oil, EngineSparkplugFilter, FuelFilter, Oil, HydBreather, HydStrainer, Hyd 10Gpm 100MeshOil, Hydr. Shp 15/40 1GalFilter, Panl, Dust, 3.6 X 20.0 X 30.0Seal, Spacer, FilterSeal, Wrap, Rear BrushFlap, RecirculationSeal, Side, Lh HopperSeal, Side Rh HopperSkirt, Side BrushSeal, WrapCord, SpongeSeal, Dump Door, SideSkirt, LipSeal, Dump Door, TopSeal, Top,HopperSkirt, HopperLatch, SwellLanyard AssyKey, IgnitionCableHose, FlexibleHose, Vacuum, With CuffHose, Flexflyte, FormedBelt, V, Alternator [Ku]Belt, V, 35.5l [3v, 3vx]Element, Filter, AirSeal, Vac InletQty.11612115112222222222224221111111412-- 3

STANDARD PARTSFig. 1 - General Recommended Maintenance ItemsoYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYY2-- 4Ref. Part rial ))))))))))))))))))))))))DescriptionYearly Maint Pkg 800hr Lp LiqFilter, Oil, EngineSparkplugFilter, Oil, HydBreather, HydStrainer, Hyd 10Gpm 100MeshOil, Hydr. Shp 15/40 1GalFilter, Panl, Dust, 3.6 X 20.0 X 30.0Seal, Spacer, FilterSeal, Wrap, Rear BrushFlap, RecirculationSeal, Side, Lh HopperSeal, Side Rh HopperSkirt, Side BrushSeal, WrapCord, SpongeSeal, Dump Door, SideSkirt, LipSeal, Dump Door, TopSeal, Top,HopperSkirt, HopperLatch, SwellLanyard AssyKey, IgnitionCableHose, FlexibleHose, Vacuum, With CuffHose, Flexflyte, FormedBelt, V, Alternator [Ku]Belt, V, 35.5l [3v, 3vx]Element, Filter, AirSeal, Vac InletQty.1861115112222222222224221111111416400 MM429 (8--07)

STANDARD PARTSFig. 1 - General Recommended Maintenance ItemsoYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYRef. Part 09796400 MM429 (8--07)Serial -)))))))))))))))))))))))))))))))))DescriptionMaint Kit, 800hr [6400 Gas/Lpg,Liq Cool]Filter, Oil, EngineSparkplugFilter, FuelFilter, Oil, HydBreather, HydStrainer, Hyd 10Gpm 100MeshOil, Hydr. Shp 15/40 1GalFilter, Panl, Dust, 3.6 X 20.0 X 30.0Seal, Spacer, FilterSeal, Wrap, Rear BrushFlap, RecirculationSeal, Side, Lh HopperSeal, Side Rh HopperSkirt, Side BrushSeal, WrapCord, SpongeSeal, Dump Door, SideSkirt, LipSeal, Dump Door, TopSeal, Top,HopperSkirt, HopperLatch, SwellLanyard AssyKey, IgnitionCableHose, FlexibleHose, Vacuum, With CuffHose, Flexflyte, FormedBelt, V, Alternator [Ku]Belt, V, 35.5l [3v, 3vx]Element, Filter, AirSeal, Vac InletQty.11612115112222222222224221111111412-- 5

STANDARD PARTSFig. 1 - General Recommended Maintenance ItemsoYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYY2-- 6Ref. Part erial ))))))))))))))))))))))))DescriptionMaint Kit, 800hr [6400 Lpg, Liq]Filter, Oil, EngineSparkplugFilter, Oil, HydBreather, HydStrainer, Hyd 10Gpm 100MeshOil, Hydr. Shp 15/40 1GalFilter, Panl, Dust, 3.6 X 20.0 X 30.0Seal, Spacer, FilterSeal, Wrap, Rear BrushFlap, RecirculationSeal, Side, Lh HopperSeal, Side Rh HopperSkirt, Side BrushSeal, WrapCord, SpongeSeal, Dump Door, SideSkirt, LipSeal, Dump Door, TopSeal, Top,HopperSkirt, HopperLatch, SwellLanyard AssyKey, IgnitionCableHose, FlexibleHose, Vacuum, With CuffHose, Flexflyte, FormedBelt, V, Alternator [Ku]Belt, V, 35.5l [3v, 3vx]Element, Filter, AirSeal, Vac InletQty.1861115112222222222224221111111416400 MM429 (8--07)

STANDARD PARTS6400 MM429 (8--07)2-- 7

STANDARD PARTSFig. 2 - Brushes, Replacement513422-- 86400 MM429 (8--07)

STANDARD PARTSFig. 2 - Brushes, ReplacementRef.1111234555Part 31594326400 MM429 (8--07)Serial criptionBrush--Sweep, PolyesterBrush--Sweep, PolypropyleneBrush--Sweep, Polypropylene and WireBrush--Sweep, Natural FiberBrush--Sweep, PolyesterBrush--Sweep, Window, PolypropyleneBrush--Sweep, Wedge, PolypropyleneBrush--Side Swp, Soft NylonBrush--Side Swp, PolypropyleneBrush--Side Swp, Flatwire355043 -- ALLQty.11111111112-- 9

STANDARD PARTSFig. 3 - Main Frame and Skirts 1512137142516211816517645362-- 106400 MM429 (6--08)

STANDARD PARTSFig. 3 - Main Frame and Skirts 425Part 00 MM429 (6--08)Serial DescriptionFrame, IcChannel, Recirculation FlapSeal, Wrap, Rear BrushFlap RecirculationStrip, Retainer, FlapScr--Hexssm 8X1.25 20 NylnlocScr--Hexssm 8X1.25 25 NylnlocChain,Link#2/08 5Links,Br.ZincMolding, Trim 11--14Ga 5.00Molding, RigidRetainer, Top Hopper SealSeal, Top,HopperRivet, Plastic .250X.898Skirt, HopperStripWasher--Flt .31 Fender PltdScr Hexssm 8X1.25 25Seal, Firewall IcPlugbtn .56H .03--12 BlacknylClamp--Cable,.69Dia. 62WthScr--Hx Fmgm 6X1.0 12Light Assy, TailBulb #194Socket AssyNut--Hx Std 10--32 G2 PltdPlug, CapNut, Hex, Lock, M8 X 1.25, Nl350143 -- LIQQty.111121411211129242118322114412-- 11

STANDARD PARTSFig. 4 - Brush Door Group, Right Side1222112 13143107111449143105681432-- 126400 MM429 (9--05)

STANDARD PARTSFig. 4 - Brush Door Group, Right SideRef.1234567891011121314Part 361306498263635023934932960324916400 MM429 (9--05)Serial 0-(000000-(000000--))))))))))))))DescriptionDoor Wldt, RhLatch, SwellScr Hexssm 8X1.25Bracket, Stop, Brush DoorHinge, Door, BrushBracket, Hinge, Brush DoorSeal,Foam Rbr .375 1.25W 25.5LSeal, Side RhStrip, Retainer, SealScr--Hexssm 8X1.25 16 Nylon LocSeal, Bulb, Str, 0.50d .13grip 009.4lWasher, Flat, 0.31 SaeNut, Hex, Lock, .31--24, NlWasher, Flat, 0.31 Std350041 -- ICQty.118111111412182-- 13

STANDARD PARTSFig. 5 - Brush Door Group, Left Side3316164111213983715142141016106232-- 1416516400 MM429 (9--05)

STANDARD PARTSFig. 5 - Brush Door Group, Left SideRef.12345678910111213141516Part 3607634982636048757564156753934932960324916400 MM429 (9--05)Serial )DescriptionDoor Wldt, LhLatch, SwellScr Hexssm 8X1.25Bracket, Stop, Brush DoorHinge, Door, BrushBracket, Hinge, Brush DoorSeal, Side, LhStripStrip, Retainer, SealScr--Hexssm 8X1.25 16 Nylon LocPlate, Seal, Hyd DriveMolding, Trim 11--14Ga 5.00Scr Hexssm 8X1.25Washer, Flat, 0.31 SaeNut, Hex, Lock, .31--24, NlWasher, Flat, 0.31 Std350039 -- ICQty.11811111141152182-- 15

STANDARD PARTSFig. 6 - Seat and Cover 727262930222414162-- 166400 MM429 (4--09)

STANDARD PARTSFig. 6 - Seat and Cover 252627282930Part 51113291057616931324911673507791069276400 MM429 (4--09)Serial 00000-(000000-(000000-(000000-(00

The OPTION section lists repair parts of options. The BREAKDOWN section lists available repair parts of major components. All sections in this manual consist of parts illustrations and corresponding parts lists. The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists.

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