Carlon Electrical Listed High Density Polyethylene (HDPE .

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Carlon Electrical Listed High DensityPolyethylene (HDPE) Conduit Listed toUL 651 A&B StandardMultiple Colors andStripesStraight Lengths, Coilsand ReelsTrenching, Plowing,Directional BoringFull Line of Couplingsand HDPE to PVCTransition AdaptersFusible Joint AssemblyFlexible and LightweightMEMBERPlastics Pipe Institute (PPI)www.plasticpipe.orgGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com

Listed HDPE ConduitETL Listed HDPE is anonmetallic flexible racewaymanufactured from High DensityPolyethylene (HDPE), offering aprotective pathway for cables andwires, and is used in undergroundor innerduct applications.Applications: Applications: Underground(direct bury), or placed inside existing duct(innerduct). Ideal for use in parking lots,traffic lights, etc.Installation methods: Plowing, open/continuous trench, directional boring orpulled through existing conduit.ETL Listed toUL 651 A & Bin compliance tothe NECETL Listed HDPE conduit iscompliant with the NEC Articles300 and 353, and is listed to UL651 A & B. Its high tensilestrength-to-weight ratio, superiorcrush resistance, and low coefficient of friction when installingcable makes it ideal for directional boring.*Refer to UL 651B standards/specifications for dimensionalrequirements.ETL Listed Options Wall type/sizes:Schedule 40Schedule 80EPEC-B (SDR 13.5)1" – 4"2" – 6"2" – 6" Multiple colors and stripes Sequentially marked footage Available in smoothwall only Conforms to NEMA TC-7Smoothwall Coilable PEElectrical Plastic ConduitDirectional BoringOpen TrenchReference Plastics Pipe Institute PE Pipe Handbook for installationand engineering recommendations. (www.plasticpipe.org)2w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com

HDPE Conduit SpecificationsSpecifications1.0 General2.0 Material1.1 Carlon HDPE duct is manufactured to thefollowing various industry standards andspecifications for dimensional requirements.Carlon duct is manufactured froma suitable thermoplastic polymerconforming to the minimum standardof PE334420E/C as defined in ASTMD3350. (see table 1)UL 651A Type EB and A Rigid PVC Conduitand HDPE conduit.Carlon High DensityPolyethylene UL 651B Continuous Length HDPE.ASTM F 2160 Solid Wall High DensityPolyethylene (HDPE) Conduit Based onControlled Outside Diameter (OD).duct is manufactured in thefollowing configurations:Smoothwall – Smooth Interior andSmooth Exterior wall.ASTM D 3035 Polyethylene (PE) Plastic Pipe(SDR) Based on Controlled Outside Diameter.Polyethylene conduit is anextruded coilable tubing for useas a single or multiple raceway.The conduit may be directburied, encased in concrete andused as innerducts.Innerducts are used primarilyto provide multiple racewayswithin an existing conduitsystem.4.0 OvalityConduit 3" or larger suppliedon reels needs to be re-roundedas outlined in ASTM F2160.NEMA TC-7 Smooth Wall Coilable PolyethyleneElectrical Plastic Conduit.Ta b l e 1 –3.0 ProductDescriptionResin PropertiesThe resin properties shall meet or exceed the values listed below for HDPE.ASTM nsity g/CM 3Melt Index, g/10 min Condition EFlexural Modulus, MPa (PSI)Tensile strength at yield (psi)Environmental Stress Crack Resistance Condition B,F10Brittleness TemperatureValues HDPE.941 - .955.05 - .5080,000 min.3000 min.96 hrs. min.-75 CRequests for certifications must be requested at time of quoteSpecificationsNom.SizeNom.IDNom. ODODMin. WallWallWt/100 Ft.PullTensileSafe lbs.SCHEDULE 40 - ASTM D2447 / F2160 / NEMA TC-7 EPEC-40Nom.SizeNom.IDNom. ODODMin. WallWallWt/100 Ft.PullTensileSafe lbs.SDR 13.5 - ASTM D3035 / F2160 / NEMA TC-7 4.0264.5000.237136.1523544SCHEDULE 80 - ASTM D2447 / F2160 / NEMA TC-7 "5.7616.6250.432360.5349386Pull Tensile Safe Based on Plastic Pipe Institute tensile calculations and maximum tensile stress recommendations of1/3 yield tensile for pulls of 30 to 60 minutes or less in directional drilling applications and pulling as innerduct into conduit.w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com3

Listed HDPE ConduitCustom OrdersOrders are not returnable* CustomCustomlengths are available in minimum order quantities specified on quote request*How to Build a Part sPull TapeLengthU Listed5 1"6 1-1/4"9 1-1/2"13 2"14 2-1/2"15 3"16 4"18 5"22 6"C Smooth/Smooth4 SCH 401" – 4"5 SCH 802" – 6"9 SDR 13.52" – 6"N NoneD Lube Duct1 1 Way Single5 2 Way6 3 Way7 4 WaySizes1" – 2"A BlackE GrayK RedNN None3A Black Stripes3K Red StripesA EMPTYB 1130 lbs.C 1250 lbs.E 1800 lbs.J 2500 lbs.1500(Equals 1500 Feet)TypeWallColorPull TapeReel/CoilLengthU5C4N1A3KB500S/SETL Sch. 40Black w/ Red Stripes1130 lb. Polyester50021.36CoilU5C4N1A3KB1000S/SETL Sch. 40Black w/ Red Stripes1130 lb. Polyester100021.3648 x 32 x 24U5C4N1A3KB1800S/SETL Sch. 40Black w/ Red Stripes1130 lb. Polyester180021.3648 x 32 x 24U5C4N1A3KB2500S/SETL Sch. 40Black w/ Red Stripes1130 lb. Polyester250021.3648 x 44 x 24U6C4N1A3KB500S/SETL Sch. 40Black w/ Red Stripes1130 lb. Polyester50028.91CoilU6C4N1A3KB1000S/SETL Sch. 40Black w/ Red Stripes1130 lb. Polyester100028.9148 x 44 x 30U6C4N1A3KB2500S/SETL Sch. 40Black w/ Red Stripes1130 lb. Polyester250028.9166 x 32 x 30U9C4N1A3KB1000S/SETL Sch. 40Black w/ Red Stripes1130 lb. Polyester100034.5748 x 44 x 30U13C4N1A3KB1000S/SETL Sch. 40Black w/ Red Stripes1130 lb. Polyester100046.4766 x 44 x 40U13C5N1A3KB1000S/SETL Sch. 80Black w/ Red Stripes1130 lb. Polyester100066.8866 x 44 x 40U15C4N1A3KB500S/SETL Sch. 40Black w/ Red Stripes1130 lb. Polyester50096.3782 x 44 x 64U15C5N1A3KB500S/SETL Sch. 80Black w/ Red Stripes1130 lb. Polyester500130.4282 x 44 x 64U15C4N1A3KB1000S/SETL Sch. 40Black w/ Red Stripes1130 lb. Polyester100096.3796 x 44 x 64U15C5N1A3KB1000S/SETL Sch. 80Black w/ Red Stripes1130 lb. Polyester1000130.4296 x 44 x 64U16C5N1A3KB550S/SETL Sch. 80Black w/ Red Stripes1130 lb. Polyester550190.6096 x 44 x 64U16C9N1A3KA500S/SETL SDR 13.5Black w/ Red StripesEmpty500188.5296 x 44 x 645"U18C9N1A3KA550S/SETL SDR 13.5Black w/ Red StripesEmpty550288.31120 x 48 x 856"U22C9N1A3KA450S/SETL SDR 13.5Black w/ Red StripesEmpty450409.16120 x 48 x 85Size1"1 1/4"1 1/2"2"3"4"HDPE SOLIDWALLWt. per100 Ft.Reel Size*FxWxD*Outsidedimensions4w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com

HDPE Conduit Reel ChartTruckload QuantitiesReelsLoading ReelsStep Deck FlatbedFlatbed (48 ft.)Number ofReels 84"1496"12102"12ReelSizeNumber ofReels perTruckloadNOTE: Two additionalreels, 102" or smaller, canfit on the upper deck.Reels must be lifted from the side with lift truck forksinserted through the spokes of the reel, or at the bottomwith entry from the side of the reel. Reels should NEVERbe lifted from the front of the reel or contact innerduct.Bundles 40 ft LengthsSize# ofLengthsperBundleFt. perBundle40 ft.LengthsBundlesperTruckTotal Feetper Truck40 162406"26104088320Coils 500 ftSizePalletSizeNo. Coilscoils perPallet500 ft.Coils perTruckTotal ft.per Truck500 ft.1"48"822880001 1/4"84"85628000Standard length andcustom coils available1" - 6".Call for quantity anddimensions available.5Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com

HDPE Conduit AccessoriesUniversal AluminumCouplingsHDPE to PVCTransition CouplingsSelf-threading, which drawseach end of the conduit intothe center of the coupler.Self-threading tapered threadson one side allows coupling onto HDPE. Other side threadedto PVC thread ze1"1 1/4"1 1/2"2"3"4"Nom. O.D.(Duct Range)1.21 – 1.411.44 – 1.681.80 – 2.022.31 – 2.483.495 – 3.5054.41 – 4.65Std. Ctn.Qty.10010050501212Std. C200LSTC300*LSTC400*Size1"1 1/4"1 1/2"2"3"4"Nom. O.D.(of Duct)1.315"1.66"1.90"2.375"3.50"4.50"Std. Ctn.Qty.10010050501212Std. Ctn.Wt.252815191012*UL Listing pendingInstallation Instructions:Installation Instructions:1. Square cut and de-burr edges of both Polyethylene ducts.2. Insert end of each Polyethylene duct into the coupler.3. While securely holding each duct, rotate coupler by hand tobegin threading and continue rotating until ducts becomessecured in coupler.4. Continue tightening with strap wrench or coupler tool untilducts are completely seated in coupler.Note: To ensure proper installation, measure inside ofcoupler to center rib and mark this distance on bothducts as a visual aid to ensure both ducts are fullyseated in coupler.1. Square cut end of Polyethylene duct and de-burr edge.2. Insert end of Polyethylene duct into one end of thetransition adapter.3. While securely holding duct, rotate adapter by hand tobegin threading and continue rotating until ductbecomes secured in adapter.4. Continue tightening with strap wrench or coupler tooluntil duct is completely seated in adapter.5. Thread PVC Male Adapter into opposite end of transitionadapter and rotate until the male adapter is completelyseated in the transition adapter.6. Apply PVC Solvent Cement onto the PVC Male Adapterand then insert spigot/plain end of the PVC conduitor elbow.Note: To ensure proper installation, measure inside oftransition adapter to center rib and mark thisdistance on duct as a visual aid to ensurepolyethylene duct is fully seated.6w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com

Butt FusionButt FusionButt Fusion joining process is an approved method of joining HDPE when joint fused appropriately.The following guidelines are provided in appendix A to provide a properly fused joint:Butt Fusion Time Cycles For Carlon HDPE Smoothwall ConduitAppendix APipe InchesIPSHeat Time@ 500 Deg. F(Seconds)Heat Time@ 425 Deg. F(Seconds)Heat TimeCool Time(Seconds)Approx MeltBead Width(inches)Approx FinishedBead Width(inches)11-1/42345616 – 2020 – 2428 – 3232 – 3838 – 4444 – 5656 – 6627 – 3235 – 4052 – 5759 – 6668 – 7577 – 8280 – 909090901802102252401/161/161/81/83/163/163/161/16 – 1/81/16 – 1/81/81/83/163/163/16Note: The information given above is an estimate and may vary depending upon prevailing weather and jobsite conditions.Recommended interface pressure on these sizes is 75 psi.BUTT FUSIONMeltThe most widely used method for joining individual lengths oflarge diameter polyethylene pipe is by heat fusion of the pipebutt ends. This technique, which precludes the need for speciallymodified pipe ends or couplings, produces a permanent, andeconomical connection. Field-site butt fusions may be madereadily by trained operators using specially developed butt fusionmachines that secure and precisely align the pipe ends for thefusion process.SecureHeat the ends of the pipe to the pipe manufacturer’s recommended temperature,interface pressure, and time duration. By doing so, the heat will penetrate intothe pipe ends and a molten “bead” of material will form at the pipe ends.Heating tools which simultaneously heat both pipe ends are used to accomplishthis operation. These heating tools are normally furnished with thermometersto measure internal heater temperature so the operator can monitor the temperature before each joint is made. However, they can be used only as a generalindicator because there is some heat loss from internal to external surfaces,depending on factors such as ambient temperatures and wind conditions. Apyrometer or other surface temperature measuring device should be usedperiodically to insure proper temperature of the heating tool. If temperatureindicating crayons are used, do not use them on a surface which will come incontact with the pipe or fitting. Additionally, heating tools are usually equippedwith suspension and alignment guides which center them on the pipe ends.The heater faces which come into contact with the pipe should be coated bythe manufacturer to prevent molten plastic from sticking to the heater faces.Remaining molten plastic can interfere with fusion quality and must be removedaccording to the tool manufacturer’s instructions.Each component that is to be fused must be held in position sothat it will not move unless it is moved by the clamping device.JoinThe six steps involved in making a buttfusion joint are:1. Securely fasten the components to be joined2. Face the pipe ends3. Align the pipe profile4. Melt the pipe interfaces5. Join the two profiles together6. Hold under pressureFaceThe pipe ends must be faced to establish clean, parallel matingsurfaces. Most, if not all, equipment manufacturers haveincorporated the rotating planer block design in their facers toaccomplish this goal. Facing is continued until a minimal distanceexists between the fixed and movable jaws of the machine andthe facer is locked firmly and squarely between the jaws. Thisoperation provides for a perfectly square face, perpendicular tothe pipe centerline on each pipe end and with no detectable gap.AlignThe pipe profiles must be rounded and aligned with each otherto minimize mismatch (high-low) of the pipe walls. This can beaccomplished by adjusting the clamping jaws until the outsidediameters of the pipe ends match. The jaws must not be loosenedor the pipe may slip during fusion. The minimal distancerequirement between fixed- and moveable-jaws mentionedabove allows the pipe to be rounded as close as possible tothe joint area. The closer to the joint area that the pipe can beclamped, the better control the operator has in properly aligningthe pipe.After the pipe ends have been heated for the proper time and to the propertemperature, the heater tool is removed and the molten pipe ends are broughttogether with sufficient pressure to properly mix the pipe materials and forma homogeneous joint. Use interface pressure and outer bead size of moltenmaterial as a guide for a proper joint. Machines for 4-inch diameter and smallersizes are normally lever-operated. Many of these smaller machines can be fittedwith torque wrenches to obtain a theoretical value which allows the operator toconsistently apply the approximate force required to properly fuse a joint. Largermachines employ hydraulics with various types of control systems such as:1. Manual with hydraulic hand pump.2. Semi-automatic with motorized hydraulics including pressure reducing,selector, and directional control valves.3. Fully automatic with computer- or microprocessor-control of the heat andfusion cycles and pressures.HoldThe molten joint must be held immobile under pressure until cooled adequatelyto develop strength. The designs of the machines vary from a lever-arm-assist tomanual or automatic locking devices that assist the operator to accomplish thisstep. The proper cooling times for the joint are material-, pipe-diameter-, andwall-thickness-dependent and are established by the pipe manufacturer. Allowingproper times under pressure for cooling prior to removal from the clamps of themachine is important in achieving joint integrity.w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com7

Carlon HDPE Quote RequestDate:Needed By:Destination:Customer:Account Number:Application:Rep Agency:Market:4. WALL TYPE1. PRODUCT TYPEUPowerListed HDPECertification RequiredSpecification459SCH 40SCH 80SDR 13.5Electrical7. COLORAE1" – 4"2" – 6"2" – 6"10. QUANTITYBlackGreyTotal Length FeetMax Reel SizeCustom Printline4" Sch. 40 HDPE availablein straight lengths only.2. SIZE5691314151618228. STRIPENN NONE3E 3 Grey Stripes3K 3 Red Stripes5. OPTIONSN Standard/No OptionsD Lube Duct1"1-1/4"1-1/2"2"2-1/2"3"4"5"6"Target Price:Project Stage Bid/Buy:Competitors:Carlon Quote #:Pricing Specialist:3. CONFIGURATIONCSmooth Out/Smooth In6. REEL SPLITS11- Way Single52- Way Parallel63- Way Parallel74- Way Parallel9. PULL LINEA EmptyB 1130 lbs. Polyester TapeC 1250 lbs. Polyester TapeE1800 lbs. Polyester TapeJ2500 lbs. Polyester TapeMinimum Custom RunQuantities:1"11/4" - 2"2 1/2" - 6"ReelsStraight Lengths5000 ft.2500 ft.1000 ft.5000 ft.2500 ft.Fax completed Quote Request to your Local Carlon RepresentativeVisit www.carlon.com to locate a Carlon Representative Freight quoted F.O.B., origin (freight additional) from plant specified. Custom product non-cancelable 24 hours after order acknowledgement or production has started.In USA, contact:25701 Science Park Drive Cleveland, Ohio 441221-800-3-CARLON (1-800-322-7566) In Ohio, (216) 464-3400Fax: (216) 766-6444TDD/Hearing Impaired Access (216) 831-5918www.carlon.com2F73 5M SP 3/2006 Lamson & Sessions 2006Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com

Listed to UL 651 A&B Standard Multiple Colorsand Stripes Straight Lengths, Coils and Reels Trenching, Plowing, Directional Boring Full Line of Couplings and HDPE to PVC Transition Adapters Fusible Joint Assembly Flexible and Lightweight Carlon Electrical Listed High Density Polyethylene (HDPE) Conduit MEMBER Plastics Pipe Institute (PPI) www .File Size: 682KBPage Count: 8Explore furtherCarlon High Density Polyethylenecarlonsales.comHorizontal Directional Drilling Conduit - Cantex Inc.www.cantexinc.comHDPE Transition Fittings HDPE Pipe and Fittingshdpeinc.comPipe, Conduit and Innerduct for Underground Utilitiesshop.chapmanelectric.comRecommended to you b

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