BC Conduit Catalog 2016 FINAL - Bahra Cables

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BC CONDUITCONTENTS2781INTRODUCTIONIEC, BRITISH & EUROPEAN SYSTEMTECHNICAL INFORMATIONIEC, BS & EN CONDUIT SYSTEM25DIN STANDARD38AMERICAN STANDARD57CARLONCONDUIT ACCESSORIES62METALLIC SWITCH BOXES65PACKAGING & STORAGE

GENERALINTRODUCTIONBC Conduit was established in 2013 to serve Saudi & MENA Market. It is based inside Bahra CablesCompany, located 25 km from Jeddah.BC Conduit started production of a variety of high quality polyvinyl chloride and unplasticised polyvinylchloride (PVC & UPVC) compound in its state-of-the-art factory, which has an annual output capacity ofover 36,000 tons. The company has the flexibility to produce a versatile range of PVC & UPVC products,to serve the construction and electrical utilities. The produced conduits and accessories comply withthe American standards (NEMA and UL), European standards (IEC, BS and DIN) and Saudi and GulfStandards (SASO and GSO).The company sources PVC & UPVC feedstock from Saudi Basic Industries Corporation (SABIC) to producethe granule, also used for jacketing and insulating the cables. SABIC is one of the world’s largestmanufacturers of PVC & UPVC and the sole producer in Saudi Arabia.The factory built with the expertise of Buss Company of Switzerland, is completely integrated andequipped with the latest technologies in the field.The ability to manufacture UPVC compounds improves Bahra Cable Company’s control over the materialused in its cable and wire production, reduces product cost and adds higher performance values to itsproducts.The new factory also eliminates the need for local sourcing of PVC & UPVC compounds, ensures superiorquality production of cables and creates more career opportunities in the region at the same time.AREABahra Cables Company has a total land area of about 500,000sqm at disposal. The built-up area,including offices and plant, is more than 100,000sqm.2

BCCONDUITMATERIAL SPECIFICATIONSMaterial IntroductionPolyvinyl Chloride, commonly known as PVC, was first recognized and characterized more 110 yearsago, but due to its poor thermal stability making processing difficult, it was potentially introduced to themarket only by 1930.The problem caused by poor thermal stability were overcome by development of suitable stabilizerssystems and PVC is now one of the world’s leading synthetic polymer having very diverse applications.The ability to change its properties, by the addition of plasticisers, from a hard rigid material to one thatis soft and flexible enables a wide variety of processing equipment to be used to produce an almostlimitless range of products to a thick cream.UPVC is used for the production of extrusions and molding. And it is universally accepted as having themost suitable properties for use within the electrical industry.BC Conduit StandardsBC Conduit PVC & UPVC products are manufactured in accordance with European (IEC, BS and DIN)standards, American standards (NEMA and UL) and Saudi and Gulf standards (SASO and GSO).IEC 60423:Conduit Systems for cable management – Outside diameters of conduits forelectrical installations and threads for conduits and fittings.BS EN 61386-1IEC 61386-1:Conduit systems for cable management — Part 1: General requirementsBS EN 61386-21 &Conduit systems for cable management - Part 21: Particular requirements IEC 61386 -21:Rigid PVC conduit systems.BS EN 60670-12005 A 2013 &IEC 60670-1:Boxes and enclosures for electrical accessories for household and similarfixed electrical installationsNOTE:BS 6099-1:1981 was superseded with BS EN 50086-1:1994 which also withdrawn andsuperseded with BS EN 61386-1:2004 which also replaced by BS EN 61386-1:2008.BS 6099-2-2.2:1982, IEC 60614-2-2:1980 was superseded with BS EN 50086-2-1:1996which also withdrawn and replaced by BS EN 61386-21:2010 SASO 254/255 was replaced bySASO / IEC 61386-1 & SASO / IEC 61386-21.3

BCCONDUITMATERIAL SPECIFICATIONSNEMA TC2:Electrical Polyvinyl Chloride Rigid (PVC) Conduit.NEMA TC 6 & 8-2013:Polyvinyl Chloride (PVC) Plastic Utilities Duct for Underground Installers.NEMA TC 3:Polyvinyl Chloride (PVC) Fittings for Use with Rigid PVC Conduit andTubing For NEMA TC 2NEMA TC 9:Fittings for polyvinyl chloride (PVC) plastic utilities duct forunderground installation for NEMA TC 6 & 8.Regulations:Bahra System complies with all the relevant requirement of the latestedition of the BS 7671 (IEE Wiring Regulations).UL 651: Schedule 40, 80, Type EB, DB and A Rigid PVCConduit and Fittings.GSO 32/2007:Methods of testing plastic conduits and fitting for electrical installations.GSO 33/2007:Plastic conduits and fittings for electrical installationsSASO 14 (GS 675)DIN 8061/8062:Unplastisized Polyvinyl Chloride (UPVC) Pipes Class 2, 3 & 4 & Class 5SASO 15 (GS 676)Methods of testing of Unplastisized Polyvinyl Chloride (UPVC) PipesClass 2, 3, 4, & Class 5BS-3506 Rigid PVC Pipes Class B & Class C & O for Industrial uses.IEE WiringRegulations:Bahra System complies with all the relevant requirement of the latestedition of the BS 7671 (IEE Wiring Regulations).SPECIALACHIEVEMENTAWARDFROM KING ABDUL AZIZ UNIVERSITYFOR SCIENCE & TECHNOLOGY FORTHE DEVELOPMENT & RESEARCH OFTELESCOPIC EXPANSION4

BCCONDUITPRODUCT SPECIFICATIONSProduct Certifications and ApprovalsCertified by American Systems Registrar (ASR).BC Conduit is certified for European Product Safetyfor the following products: Medium, heavy and extra heavy duty grade type conduits(Ref. 1301827-1, 1301827-2, 1301827-3) Fittings and accessories for conduits (Ref. 1313493) Junction Boxes (Ref. 1313485)BC Conduit’s with SASO quality mark.BC Conduit satisfies provisions for CE marking,according to Low VoltageDirective 2006/95/EC.BC Conduit’s conduits & accessories are resistant to external influences according tofollowing IP Codes: Extra Heavy duty conduits and accessoriesIP66 Heavy and Medium duty conduits and accessoriesIP55 Junction BoxesIP50Schedule 40, File no: E471489 Rigid PVC Conduits According to UL651Approved Supplier with Aramco Vendor Code 10054650 with 9COM (6000000811)Official Distributor for Conduit Accessories.5

INTRODUCTIONCUSTOMER SATISFACTION:Our Main objective is to provide quality products with exceptional quality assurance and excellance incustomer service.BC Conduit Technical Team:The manufacture of high quality PVC & UPVC pipes requires a high degree of technical skills. BC Conduithas highly qualified technical team for any support to satisfy client and consultant.ADVANTAGES WITH BC CONDUIT PRODUCTSLIGHT WEIGHT AND EASY TO INSTALLWeight less than 1/5 as much as steel and 1/2 as much as aluminum it means quick, easy installation, laborsaving and reduced total job timeNON CORROSIVESince PVC can’t corrode & is not affected by concrete additives, electrolysis, corrosive atmosphere, soilssalts or excessive humidity. Hence services life under these conditions is far superior to that of other conduitmaterials.FIRE RESISTANTPVC is a thermoplastic material that inherently resists continuous combustion. It is classified as selfextinguishing when tested to ASTM D 635.NON MAGNETICPVC is non magnetic, thus it reduces voltage drop and minimizes power loss.RELIABLE JOINTS AND EASY IN PULLING THROUGHInstallation is simple, fast with solvent cement joints, Bahra conduit requires no threading. Its smooth enough,uniform interior walls make wire pull through faster and easier.SAFETYPVC conduits is non conductive and non-sparking.PVC conduits eliminate the dangerous second point ofcontract and phase to ground faults.AssemblyAll that is required to join your BC fittings with BC conduit is BSG solvent cement.StrengthConduits & Fittings offer both high impact and high tensile strength.Corrosion ResistantPVC is resistant to external corrosion and pitting and will not rust. This ensures a lower maintenance cost anda longer performance life.Non-conductivePVC eliminates the most dangerous second point of contact in phase to ground faults. The use of a separategrounding conductor gives a complete and positive ground for the entire system.Chemical ResistantConduits &BC Fittings are resistant to a wide range of chemicals such as acids, alkalis or salt solutions.6

TECHNICAL INFORMATIONIEC, BS & EN STANDARDSUPVC PROPERTIESPROPERTYASTM TEST METHODUNITVALUEGeneral Properties:DensityD-792gm/cm³1.40 - 1.55Water AbsorptionD-570/Proc. A%Max - 0.03Tensile Strength, UltimateD-638kg/cm²421.1Modulus of ElasticityD-638psi400000Flexural StrengthD-790Mpa80HardnessD-785Shore D90Izod Impact StrengthD-256J/M27-81Heat Deflection Temp.D-648 (Load 0.455 MPa) C84.44Vicat Softening Temp.D-1525 (Rate B) C84Co-efficient of ThermalExpansionD-696mm/m/10 C3 x 10-6Thermal ConductivityC-177W/( Km)0.19FlammabilityD-635ResistanceSelf extinguishingwithin 30sExtent of BurningD-635mm 50Flammability RatingUL-94ratingV-OVolume ResistivityD-257ohm.cm3.23x10¹²Surface ResistanceD-257ohms 10¹²Mechanical Properties:Thermal Properties:Flammability Properties:Electrical Properties:7

TECHNICAL INFORMATIONamerican STANDARDSUPVC PROPERTIESPROPERTYASTM TEST METHODUNITVALUEGeneral Properties:DensityD-792gm/cm³1.47 0.03Water AbsorptionD-570/Proc. A%Max 0.03Tensile Strength, UltimateD-638kg/cm²492Modulus of ElasticityD-638psi400000-500000Flexural StrengthD-790Mpa80HardnessD-785Shore D90Izod Impact StrengthD-256J/M27-81Heat Deflection Temp.D-648 (Load 0.455 MPa) C85Vicat Softening Temp.D-1525 (Rate B) C84.93Co-efficient of ThermalExpansionD-696mm/m/ C4.5 x 10-6Thermal ConductivityC-177W/( Km)0.19FlammabilityD-635ResistanceSelf extinguishingExtent of BurningD-635mm 25Flammability RatingUL-94ratingV-OVolume ResistivityD-257ohm.cm3.4x10¹²Surface ResistanceD-257ohms 10¹²Mechanical Properties:Thermal Properties:Flammability Properties:Electrical Properties:8

Product List of MaterialList of Products:- Extra Heavy Duty UPVC Conduit- U Two Way Box & Back Outlett- Heavy Duty UPVC Conduit- Tee Three Way Box & Back Outlet- Medium Duty UPVC Conduit- Intersection Four Way Box & Back Outlet- Light Duty UPVC Conduit- H Four Way Box & Back Outlet-- Standard Coupling- Circular Lids- Expansion Coupling- Rubber Gasket- Bend Heavy Duty With Bell Ends- Circular Extension Ring- Bend Light Duty With Bell Ends- Bending Springs- Round Spring Clips- Rigid PVC Conduits (NEMA TC2)- Female Adapter /Double- Fabricated Couplings & End Bells (NEMA TC3)- Male Adapter- Type EB20 (NEMA TC6 & 8)- Bushing for Female Adapter- Type EB35 (NEMA TC6 & 8)- Adaptable Boxes- Type DB60 (NEMA TC6 & 8)- Metallic Boxes- Type DB120 (NEMA TC6 & 8)- UPVC Cement- All Fittings (NEMA TC9)- Lock Nut- Class 2 (SASO)- Lock Ring For Male Adapter- Class 3 (SASO)- Strap Saddles- Class 4 (SASO)- Saddle with Base- Class 5 (SASO)- Telescoping Double Tube Expansion- UPVC Elbows (SASO) 90deg & Different AngelsCoupling- Male Terminal Adapter- Loop in Box- Expansion Fittings- Reducers- End Bells- Terminal One Way Box & Back Outlet - End Caps9- Through Two Way Box & Back Outlet- Intermediate Spacers,Base Spacers- Angle Two Way Box & Back Outlet- BS-3506 Conduit & Fittings

IEC,BRITISH & EUROPEANSTANDARDTECHNICAL INFORMATIONIEC,BS & EN STANDARDS10

BCCONDUITTechnical INFORMATIONConduit (Round Section Heavy Gauge High Impact)For classic conduit installation this provides a high degree of fortification or safety.Temperature range: -5OC to 60OC (Minimum and Maximum), complies with BS EN/ IEC 61386-1 section6.6.BC Conduits can comply up to 75oC as tested by Bahra QC department.Heavy Mechanical Stress (Section 2.2) complies with all related requirements of 16th edition of IEEWiring Regulation and provides high degree of fortification or safety.OutsideW.ThicknessWeightCross Sectionθ 322.50.367232382.50.442278503.20.747470Conduits, Grades, Area and WeightsBC conduits are manufactured and tested as per IEC / EN 61386 (previously BS 6099) to withstand awide range of impact and compression forces starting with Light Duty (2221), Medium Duty (3321) forflush and service applications, Heavy Duty (4421) for ceiling and wall installations, and Extra HeavyDuty (5521) for installation inside bulk concrete in temperature range of -5oC to 60oC.The following table shows the Nominal Dimensions of each type:OutsideDiameter .5962887855501.92.53.2159015901493Internal Area (mm2)Nominal Thickness (mm)Note: Extra Heavy Duty also available11Heavy

IEC, BS & EN2006/95/ECRef: 1301827CONDUIT SYSTEMLow Voltage DirectiveEXTRA HEAVY DUTY UPVC CONDUIT * IEC CODE 5521 4000NNEWAll pipes are also available with socketsItemCodeNominalSize (O.D.)Standard PacksBulk BEP-43220581800BEP-53820581300BEP-650514.5720HEAVY DUTY UPVC CONDUIT * IEC CODE 4421 800BSP-5382.520581300BSP 6503.2514.5720ItemCodeStandard PacksBulk PacksPcsMEDIUM DUTY UPVC CONDUIT * IEC CODE 3321 81800BMP-5382.220581300BMP 6502.5514.5720NEWAll pipes are also available with socketsItemCodeStandard PacksBulk PacksLIGHT DUTY UPVC CONDUIT * IEC CODE 2221 81800BLP-5381.520581300BLP 6501.9514.5720ItemCodeStandard PacksBulk Packs* Manufactured according to BS 6099, EN 61386 (IEC 61386), part 1 & 21 standard length 2.9m. Other lengths available on request.*All above are available in 2 colors: Black and White. When ordering, use color suffix BKthe end of part number.WTwith socket please mention ‘s’ at12

2006/95/ECRef: 1301827Low Voltage DirectiveIEC, BS & ENCONDUIT SYSTEMSTANDARD COUPLINGItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BSC 22010020,000BSC 32510010,000BSC 432255,000BSC 538252,500BSC 650202,000Expansion COUPLINGItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BEC 22050800BEC 32525625BEC 43220260BEC 53810250BEC 65010120* Telescoping Double Tube ExpansionCouplingItem CodeSize (mm)Standard PacksBulk Packs C53815300BTEC65050900SPECIALACHIEVEMENTAWARDFROM KING ABDUL AZIZ UNIVERSITYFOR SCIENCE & TECHNOLOGY FORTHE DEVELOPMENT & RESERCH OFTELESCOPIC EXPANSIONFEMALE ADAPTERSItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BFA 22010020,000BFA 32510010,000BFA 432505,000BFA 538255,000BFA 650203,000MALE ADAPTERSItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BMA 22010020,000BMA 32510020,000BMA 4325010,000BMA 538255,000BMA 650202,000All above products available in 2 colors: Black and White. When ordering use color suffix BK13WT

IEC, BS & ENCONDUIT SYSTEMBahra Double Female AdapterItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BDFA 22010020,000BDFA 32510020,000BUSHING FOR FEMALE ADAPTERItem CodeSize (mm)Standard PacksBulk Packs (Pcs)TBM 2201000100,000TBM 32550050,000TBM 4321002600TBM 538502000TBM 650251000LOCK RING FOR MALE ADAPTERItem CodeSize (mm)Standard PacksBulk Packs (Pcs)TLF 2201,000100,000TLF 3251,000100,000TLF 43220020,000TLF 53820020,000TLF 65010010,000Round spring clipsItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BCC 2202005200BCC 3251004000BENDS-HEAVY DUTY WITH BELL ENDSItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BHB 220303,000BHB 325151,500BHB 432100600BHB 53875360BHB 65040150Bends-Heavy DUTY WITH COUPLINGSItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BNB 220303,000BNB 325151,500BNB 432100600BNB 53860360BNB 65025150*Note: 45 also manufactured as per request14

IEC, BS & ENCONDUIT SYSTEMREDUCERSItem CodeSize (mm)Standard PacksBulkPacks(Pcs)BRC 2/325/2010020,000BRC 3/432/2510010,000BAHRA Reducers BUSHItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BRB 2/325/2010020,000BRB 3/432/2510020,000STRAP SADDLESItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BPS 22020040,000BPS 32520040,000BPS 43210020,000BPS 538252000BPS 650251300SADDLE WITH BASEItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BSB 22010020,000BSB 32510020,000BSB 43210010,000BSB 538252,500BSB 650252,500LOOP IN BOXItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/120 K.O.(4)306,0003/BRB/125 K.O.(4)306,000TERMINAL - ONE WAY BOXItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/220252,5003/BRB/225252,500THROUGH - TWO WAY BOX15Item CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/320252,5003/BRB/325252,500

IEC, BS & ENCONDUIT SYSTEMAngle - two way BOXItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/420252,5003/BRB/425252,500U - TWO WAY BOXItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/1220252,5003/BRB/1225252,500TEE - THREE WAY BOXItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/520202,0003/BRB/525202,000Y - THREE WAY BOXItem CodeSize (mm)Standard PacksBulk Packs N - FOUR WAY BOXItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/620202,0003/BRB/625202,000H - FOUR WAY BOXItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/1420252,5003/BRB/1425252,500TERMINAL ONE WAY & BACK OUTLETItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/720203,0003/BRB/725203,000All above products available in 2 colors: Black and White. When ordering use color suffix BKWT16

IEC, BS & ENCONDUIT SYSTEMTHROUGH TWO WAY & BACK OUTLETItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/820203,0003/BRB/825203,000ANGLE TWO WAY & BACK OUTLETItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/920203,0003/BRB/925203,000TEE THREE WAY & BACK OUTLETItem CodeSize (mm)Standard PacksBulk Packs n four way & back outletItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/1120101,5003/BRB/1125101,500U - TWO WAY & BACK OUTLETItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/1520203,0003/BRB/1525203,000Y - THREE WAY & BACK OUTLETItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/1620203,0003/BRB/1625101,500All above products available in 2 colors: Black and White. When ordering use color suffix BK17WT

IEC, BS & ENCONDUIT SYSTEMH - FOUR WAY & BACK OUTLETItem CodeSize (mm)Standard PacksBulk Packs (Pcs)2/BRB/1720101,5003/BRB/1725101,500Inspection elbowsItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BIE 22025650BIE 32525400INSPECTION TEESItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BIT 22020520BIT 32520320INSPECTION BENDSItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BIB 22025400BIB 32520320CIRCULAR LIDS(Included with two screws to fix.)Item CodeSize (mm)Standard PacksBulk Packs (Pcs)BSL 26620040,000RUBBER GASKETItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BRG661002600Available in 2 colors: Black and White. When ordering, use color suffix BKWT18

IEC, BS & ENCONDUIT SYSTEMCIRCULAR EXTENSION RING (Included)Item CodeSize (mm)Standard PacksBulk Packs (Pcs)BER 220727200BER 325606000BER 432363600BER 538363600BER 650101000PLIABLE CONDUIT ADAPTERSItem CodeSize (mm)Standard PacksBulk Packs (Pcs)BFC 220502000BFC 3251001200ADAPTABLE BOXItem CodeSize (mm)Standard PacksBulk Packs(Pcs)BAB 185x83x622503,000BAB 2102x100x621041,248ADAPTABLE BOXItem CodeSize (mm)Standard PacksBulk Packs(Pcs)BAB 2BK100x100x751041,248BAB1BK also available in White.WIRE PULLERItem CodeDiameter (mm)Size (meter)BWP 14.515BWP 24.530BENDING SPRINGSHeavyGaugeItem CodeConduitSize (mm)Light GaugeItem CodeBulk PacksBSS H220BSS L240BSS H325BSS L325BSS H432BSS L415Heavy Gauge springs are suitable for heavy & medium gauge conduits while light gauge springs are suitablefor light gauge conduits.19

PVC CEMENTCLEAR PVC SOLVENT CEMENTFOR PVC PIPES AND FITTINGSItem CodeSize (ml)Standard PacksBulk Packs (Pcs)BSG 1 (E)*118483,000BSG 2 (E)*237241680BSG 3 (E)*47312600BSG 4 (E)*9466150MADE IN CANADAAvailable in 118ml, 237ml, 473ml and 946ml cans with applicator.Suitable for use with PVC & UPVC BC Conduit, trunking & fittings.Available as Made in Canada.BC CONDUITCEMENTING PROCEDURE- PVC SOLVENT CEMENT1. Remove all sharp edges or burrs from the inside and out

BS EN 60670-1 Boxes and enclosures for electrical accessories for household and similar 2005 A 2013 & fixed electrical installations IEC 60670-1: NOTE: BS 6099-1:1981 was superseded with BS EN 50086-1:1994 which also withdrawn and su

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List of Tables Table 1. Percent of Cross Section of Conduit and Tubing for Conductors and Cables.18. Table 2. . Conduit Specific Industry Terminology & Abbreviations.65. Chapter 14 14 - 5 . Duct and Conduit . 2 HDPE (High Density Polyethylene) Conduit History .

HDPE Conduit Division The conduit manufacturing division in Middlesboro, KY has been producing high density polyethylene (HDPE) pipe for over 25 years. BDI innerduct and conduit provide security and protection to fiber optic and coaxial networks, the communications lifelines. Cable in Conduit (CIC) protects electric lines for street lighting,