Moore Tool Company

Moore Tool CompanyAbrasive Catalog800 Union AvenueBridgeport, CT 06607P (203) 366-3224F (203) 367-0418sales@mooretool.comwww.mooretool.com

Moore Tool Company, IncAbrasive CatalogRevision Date: 8/12/09Table of ContentsSectionTitlePage Number1.0How to Order42.0Applications Support43.0Using Grinding Wheels Properly44.0Abrasive Definitions and Usage64.1Conventional Abrasive64.2Electroplated64.3ABN Super Abrasive (Gold Line)64.4CBN Super Abrasive74.5Diamond Super Abrasive74.6Resin Bond74.7Metal Bond74.8Carbide Burr85.0Wheel Chart Definitions86.0Grinding Wheel Selection9F-1608 Rev. D6.1Conventional Abrasive Line96.2Gold Line Series (ABN Super Abrasive)116.3Contour Grinding Mandrel (CBN Super Abrasive)126.4Electroplated CBN and Diamond (Inch)136.5Electroplated CBN and Diamond (Metric)146.6High Speed Electroplated CBN and Diamond (Inch)156.7High Speed Electroplated CBN and Diamond (Metric)166.8Resin Bond CBN and Diamond (Inch)176.9Resin Bond CBN and Diamond (Metric)18Page2

Moore Tool Company, IncAbrasive Catalog7.08.06.10Metal Bond CBN and Diamond (Inch)196.11Metal Bond CBN and Diamond (Metric)216.12High Speed Metal Bond CBN and Diamond216.13Bottom Grinding Mandrel226.14Carbide Burr236.15Special Order Mandrels24Grinding Accessories257.1Dressing Stick257.2Wheel Dressers25Additional InformationF-1608 Rev. DRevision Date: 8/12/09268.1How to Dress Resin and Metal Bond268.2Operation26Page3

Moore Tool Company, IncAbrasive Catalog1.0Revision Date: 8/12/09How to OrderCall, fax, email or place an order on the Internet using Moore’s online shopping feature.Moore Tool accepts all major credit cards.P (203) 366-3224F (203) lications SupportTechnical abrasive application expertise is available at no cost to all Moore Tool customers.If you have a jig grinding problem, describe the details to us: Work piece materialWork piece hardnessType of finish requiredSpecific problemOur grinding wheel specialist will provide recommendations for wheel type, abrasive, gritsize, speed and feed rate.Please contact the Moore Tool Abrasives Department.(203) 366-3224 or sales@mooretool.com3.0Using Grinding Wheels ProperlyWARNING – Grinding wheels improperly used can be DANGEROUS!Do not exceed maximum wheel speeds and observe all safety precautions. Imbalance ofmounted abrasive and plated mandrel generates considerable force at high speed.Therefore, each time a wheel is mounted in the spindle, it is important to check the run-outbefore turning on the air or electric grinding head.To check wheel run-out, indicate the shank at the closest point to the grinding wheel headwhile turning the grinding spindle by hand. Run-out should not exceed the following:F-1608 Rev. DPage4

Moore Tool Company, IncAbrasive Catalog 40,000 R.P.M.55,000 and 60,000 R.P.M.120,000 and 175,000 R.P.M.Revision Date: 8/12/090.0006 T.I.R. (0.01,5 mm)0.0004 T.I.R. (0.01 mm)0.0003 T.I.R. (0.00,7 mm)The grinding wheel must be mounted as rigidly as possible. Deflection of the grindingwheel can have negative effect to cutting efficiency and the life of the mandrel and grindinghead. The shorter the overhang of the wheel shank to the wheel head, the less effect ofdeflection and vibration. In practice, much of the shank of the wheel as possible should beheld in the collet (please use caution to ensure the wheel is not “bottomed out” in the colletor spindle). For maximum rigidity, the shortest possible “C” (undercut) dimension and thelargest possible “S” (shank diameter) should be used. See figure below.The same force required to bend Mandrel “X” 0.0005 in. will deflect Mandrel “Y” 0.008 in.The same force will deflect Mandrel “Z” 0.064 in., or 128 times as much as Mandrel “X”.Please refer to and comply with ANSI (American National Standards Institute) safety code,B 7.1 and OSHA covering wheel speeds, safety guards, flanges, mounting procedures,general operating rules, handling, storage and inspection and general machine conditions.Copies of the ANSI Standard can be obtained from the American National StandardsInstitute. Http.//webstore.ansi.orgF-1608 Rev. DPage5

Moore Tool Company, IncAbrasive Catalog4.0Revision Date: 8/12/09Abrasive Definitions and Usage4.1Conventional AbrasiveAluminum Oxide (AL203) and Silicon Carbide (SiC) abrasive. 4.2Low cost and easily dressed and trued.Shorter wheel life than super abrasives.Principle advantage – can be dressed into special configurations for form,radius and angle grinding.ElectroplateA single layer of ABN or CBN abrasive that is bonded to the wheel shank with alayer of nickel electroplate. 4.3ABN Super Abrasive (Amber Boron Nitride) Recommended for grinding low and high-carbon steels, high-chrome andhigh-speed tool steels.O SeriesM SeriesD SeriesDA SeriesPowdered MetalsCast Iron Particularly suited for long, uninterrupted cuts common in continuous path jiggrinding.Aggressive cutting.Provides finer surface finish when chop grinding. 4.4CBN Super Abrasive (Cubic Boron Nitride) F-1608 Rev. DCannot be dressed.Least expensive of the super abrasive bond structure with shortest wheel life.Many of the same characteristics of ABN Super Abrasives.Page6

Moore Tool Company, IncAbrasive Catalog4.5Diamond Super Abrasive 4.6Revision Date: 8/12/09Recommended for grinding carbides, ferro-ceramics, reinforced resins,sapphire and glass, as well as super-tough alloys.Only practical solution for grinding tungsten carbide.Particularly suited for long, uninterrupted cuts common in continuous path jiggrinding.Aggressive cutting.Provides finer surface finish when chop grinding.Resin BondResin bond combines an epoxy bonding material with the abrasive grains distributedevenly throughout the matrix. As the wheel wears, new abrasive grains are exposedto the work piece. 4.7Particularly well suited for dry grinding.Required periodic dressing and truing.Generally not used for aggressive stock removal.Metal BondUses a metal filler in a high temperature bond. Abrasive granules are distributeduniformly throughout the matrix. F-1608 Rev. DStronger bond then resin and provides better abrasive particle retention.Stands up well under aggressive grinding conditions.Ideally suited for grinding small holes.Superior surface finish.Longest lasting super abrasive bond structure and generally most versatileand cost effective.Page7

Moore Tool Company, IncAbrasive Catalog4.8Revision Date: 8/12/09Carbide BurrDiamond pattern end cut. 5.0Low cost.Used for stock removal.Soft steels and cast iron.Can be coated for longer wheel life.Wheel Chart 08 Rev. DDiameter of the head of the abrasive surface.Height of the head of the abrasive surface.Undercut.Length of the completed shank including “H” dimension.Diameter of shank.Page8

Moore Tool Company, IncAbrasive Catalog6.0Revision Date: 8/12/09Grinding Wheel Selection6.1Conventional AbrasiveFor use with 40K, 55K or 60K R.P.M. Grinding Heads Only.Recommended for use at 4500 – 6000 S.F.P.M.Recommended UsePlease order by catalognumber. All dimensionsin 80077-B55-1-C80078-B55-1-DACast Iron, Non-Ferrous Metals, Non-Metallic.BSoft Construction Steel, Soft Stainless Steel.CTool & Die Steel.DTool & Die Steel Hardened Construction Steel, Hardened 400S, Stainless Steels.Note: Wheels available in package lots of 25 only.F-1608 Rev. DPage9

Moore Tool Company, IncAbrasive CatalogRevision Date: 8/12/09For use with 9K or 40K R.P.M. Grinding Heads Only.Recommended for use at 4500 – 6000 S.F.P.M.Recommended UsePlease order by catalognumber. All dimensionsin 0092-B20-1 ½-A--80093-B20-1 ½-C80094-B20-1 ½-D1½½3/831/480095-B30-1/2-A--80096-B30-1 ½-C80097-B30-1 ½-DACast Iron, Non-Ferrous Metals, Non-Metallic.BTool & Die Steel.CTool & Die Steel Hardened Construction Steel, Hardened 400S, Stainless Steels.Note: Wheels available in package lots of 12 only.Un-mounted WheelsFor use with 9K or 15K R.P.M. Grinding Heads Only.Recommended for use at 4500 – 6000 S.F.P.M.Please order by catalognumber. All dimensionsin ss Steel8009885-3-A33/81/2General Purpose8009985-3-C33/81/2Wear Resistant8010085-3-DNote: Wheels available in package lots of 12 only. To orderpackage, add –B to Catalog Number.F-1608 Rev. DPage10

Moore Tool Company, IncAbrasive Catalog6.2Revision Date: 8/12/09Gold LineRecommended for use at 4500 – 6000 S.F.P.M.All dimensions in inch – 60/80 Grit ABN mmended for use at 1370 - 1830 S.M.P.M.All dimensions in millimeters – 60/80 Grit ABN 300.F-1608 Rev. 525101090-86256Page11

Moore Tool Company, IncAbrasive Catalog6.3Revision Date: 8/12/09Contour Grinding Mandrels50 Grit CBN Superior Jig Grinding Performance-Heavy stock removal designed for chop grinding.-Shorter cycle times.-Tough blocky crystal structure for long wheel life. Recommended Material-Tool and Die Steels.-High Speed Steels.-Cast Iron and High Tech Super Alloys.DF-1608 Rev. 5Page12

Moore Tool Company, IncAbrasive Catalog6.4Revision Date: 8/12/09Electroplated CBN and Diamond (Inch)For use with 40K, 55K, 60K or 80K R.P.M. Grinding Heads Only.Recommended for use at 4500 – 6000 S.F.P.M.Catalog NumberPlease order by catalog number. All dimensions ininch.F-1608 Rev. DCatalog Page13

Moore Tool Company, IncAbrasive Catalog6.5Revision Date: 124-DMElectroplated CBN and Diamond (Metric)For use with 40K, 55K, 60K or 80K R.P.M. Grinding Heads Only.Recommended for use at 1370 – 1830 S.M.P.M.Catalog NumberPlease order by catalog number. All dimensions inmillimeters.F-1608 Rev. DCatalog 4

Moore Tool Company, IncAbrasive Catalog6.6Revision Date: 8/12/09High Speed Electroplated CBN and Diamond (Inch)For use with 120K or 175K R.P.M. Grinding Heads Only.Recommended for use at 4000 – 6000 S.F.P.M.Catalog NumberPlease order by catalog number. All dimensions ininch.F-1608 Rev. DCatalog 5404-BC85404-BM85604-DC85604-DM.050.1251/81 – 81 – 1 – C85614-DMPage15

Moore Tool Company, IncAbrasive Catalog6.7Revision Date: 8/12/09High Speed Electroplated CBN and Diamond (Metric)For use with 120K or 175K R.P.M. Grinding Heads Only.Recommended for use at 1370 – 1830 S.M.P.M.Catalog NumberPlease order by catalog number. All dimensions inmillimeters.F-1608 Rev. DCatalog 5514-BM85714-DC85714-DMPage16

Moore Tool Company, IncAbrasive Catalog6.8Revision Date: 8/12/09Resin Bond CBN and Diamond (Inch)For use with 40K, 55K, 60K or 80K R.P.M. Grinding Heads Only.Recommended for use at 4500 – 6000 S.F.P.M.Catalog NumberPlease order by catalog number. All dimensions ininch.F-1608 Rev. DCatalog DHSLC150220120180.090.1871/82 82 82 2 5055-BC85055-BM85155-DC85155-DM.375.250¼3 1/87/885056-BC85056-BM85156-DC85356-DM.437.250¼3 1/87/885057-BC85057-BM85157-DC85157-DM.500.250¼3 1/87/885058-BC85058-BM85158-DC85158-DM.625.2503/83 1/27/885059-BC85059-BM85159-DC85159-DM.750.2503/83 3 1/27/885061-BC85061-BM85161-DC85161-DMPage17

Moore Tool Company, IncAbrasive Catalog6.9Revision Date: 8/12/09Resin Bond CBN and Diamond (Metric)For use with 40K, 55K, 60K or 80K R.P.M. Grinding Heads Only.Recommended for use at 1370 – 1830 S.M.P.M.Catalog NumberPlease order by catalog number. All dimensions inmillimeters.F-1608 Rev. DCatalog 2-BC85282-BM85382-DCPage18

Moore Tool Company, IncAbrasive Catalog6.10Revision Date: 8/12/09Metal Bond CBN and Diamond (Inch)For use with 40K, 55K, 60K or 80K R.P.M. Grinding Heads Only.Recommended for use at 2000 – 4000 S.F.P.M.Catalog NumberPlease order by catalog number. All dimensions ininch.F-1608 Rev. DCatalog 00-50615-50715-.500.3753/83.000-50616-50716-Page19

Moore Tool Company, IncAbrasive Catalog6.11Revision Date: 8/12/09Metal Bond CBN and Diamond (Metric)For use with 40K, 55K, 60K or 80K R.P.M. Grinding Heads Only.Recommended for use at 610 – 1220 S.M.P.M.Catalog NumberPlease order by catalog number. All dimensions -856526,4F-1608 Rev. DCatalog 0,076,2-SpecialOrder12,79,510,076,2-85558Page20