GROOVING SOLUTIONS MADE SIMPLE - ATP Tools

GROOVING SOLUTIONS MADE SIMPLESTATIC AND ROTATING HIGH PERFORMANCE TOOLSwww.atptools.comSTANDARD PRODUCTS CATALOG 907FACE GROOVINGO.D. GROOVINGI.D. GROOVING

Since 1953, Allied Tool Products has producedgrooving tools for a wide range of industries andthousands of customers nationwide.We carry many standard tools, for all applications,from our in-stock inventory. But our true strengthcontinues to lie in our ability to solve problems andpropose solutions to difficult grooving challenges.Our experienced engineers respond quickly to yourspecial request with a high quality concept drawing ofyour tool along with a competitive quote.Allied Tool Products takes pride in providing shortlead times for all specials and altered standards. Inthe spirit of our tradition of quality work, we arecommitted to providing our customers with costeffective tooling systems, a superior level of service,and professional support in the field.

TABLE OF CONTENTSALLIED TOOL PRODUCTS INSERT SELECTION CHARTAPPLICATION GUIDELINES (FEEDS AND SPEEDS CHART)HG - ATLOC GROOVING SYSTEM / BUSY BODY HOLDERS (Square and Round Bars) RH & LHPage 4Pages 5Pages 6 - 9M5 - ATLOC GROOVING SYSTEM (Round Bars Small Shanks); Trepan possible) RH & LHPages 10 - 11DB SERIES - DEEP AND CONVENTIONAL GROOVES (Holders with Support Blades, Anvils) RH & LHPages 12 - 17GTH - HOG & GTH - DUCK FEET (HEAVY) GROOVING SYSTEM / RH & LHPages 18 - 20FACE GROOVING SYSTEMSDepth of Cut up to .31" (7.87 mm); O.D. Range 1" (25.4 mm) and greaterINSERT RANGE: .031" (0.79 mm) - .250" (6.35 mm) WIDEDepth of Cut up to .21" (5.33 mm); O.D. Range 1" (25.4 mm) and greaterINSERT RANGE: .062" (1.52 mm) - .250" (6.35 mm) WIDEDepth of Cut up to 1" (25.4 mm); O.D. Range 1.875" (47.6 mm) and greaterINSERT RANGE: .125" (3.175 mm) - .375" (9.525 mm) WIDEEXTRA WIDE AND DEEP GROOVESDepth of Cut up to 2.5" (63.5 mm); O.D. Range 6" (152.4 mm) and greaterINSERT RANGE: .250" (6.35 mm) - .750" (19.05 mm) WIDEHG - ATLOC GROOVING SYSTEM / BUSY BODY HOLDERS (Square and Round Bars) RH & LHPages 6 - 9GH SYSTEM - OD GROOVING (Holders with Support Blades, Anvils) RH & LHOD (EXTERNAL) GROOVING SYSTEMSDepth of Cut up to .31" (7.87 mm)INSERT RANGE: .031" (0.79 mm) - .250" (6.35 mm) WIDE / Standard with .008" RAD and Ball NosePages 21 - 23Depth of Cut up to .375" (9.52 mm)INSERT RANGE: .031" (0.79 mm) - .250" (6.35 mm) WIDEM8 SYSTEM - OD GROOVING (Reduced Shank Holders with Support Blades, Anvils) RH & LHPage 24DB SERIES - OD SYSTEM FOR DEEP GROOVES (Holders with Support Blades, Anvils) RH & LHPages 26 - 31GTH - HOG & GTH - DUCK FEET (HEAVY) GROOVING SYSTEM / RH & LHPages 18 - 20D SYSTEM - ID GROOVING (Conventional) RH & LHPages 32 - 33M12 MINIATURE SYSTEM - ID GROOVING / RH & LHPages 34 - 36DB SERIES - ID One Piece Bar - SYSTEM FOR DEEP GROOVES / RH & LHPages 37 - 38DB SERIES - ID DASH - DEEP GROOVES (Holders with Support Blades, Anvils) / RH & LHPages 39 - 41Depth of Cut up to .25" (6.35 mm)INSERT RANGE: .031" (0.79 mm) - .250" (6.35 mm) WIDEDepth of Cut up to .50" (12.7 mm) & up to 1.25" (31.75 mm)INSERT RANGE: .125" (3.175 mm) - .375" (9.525 mm) WIDEEXTRA WIDE AND DEEP GROOVESDepth of Cut up to 2.5" (63.5 mm)INSERT RANGE: .250" (6.35 mm) - .750" (19.05 mm) WIDEID (INTERNAL) GROOVING SYSTEMSFor 1" (25.4 mm) Bores and LargerDepth of Cut up to .218" (5.54 mm)INSERT RANGE: .031" (1.52 mm) - .250" (6.35 mm) WIDEFor .50" (12.7 mm) Bores and LargerDepth of Cut up to .218" (5.54 mm)INSERT RANGE: .031" (1.52 mm) - .250" (6.35 mm) WIDEFor 1.25" (31.75 mm) Bores and LargerDepth of Cut up to .31" (7.87 mm)INSERT RANGE: .125" (3.175 mm) - .375" (9.525 mm) WIDEFor 2.095" (53.2 mm) Bores and LargerDepth of Cut up to .75" (19.05 mm)INSERT RANGE: .125" (3.175 mm) - .375" (9.525 mm) WIDEHOW TO ORDERPage 25, 42 - 431

FORM GRINDING – GROVE SHAPESSamples of Special Insert FormsCorner RadiiFull Ball RadiusProfileStep GrooveCorner ChamferFace or UndercutGroove Even ChamfersPRODUCTS2Sample A-6Sample A-9Sample A-3Sample A-5Sample A-8Sample A-2Sample A-4Sample A-7Sample A-1Samples of Standard and Special ToolsGroove Uneven Chamfers

Samples A-23Sample A-18Sample A-19Sample A-22Sample A-17Sample A-21Sample A-20Sample A-16Sample A-15Sample A-14Sample A-13Sample A-12Sample A-10PRODUCTSSamples of Standard and Special Tools3

ALLIED TOOL PRODUCTS CARBIDE INSERT SELECTION CHARTINSERT DESIGNATIONS FOR CARBIDE GRADES, COATINGS AND GEOMETRIES ARE THE SAME FOR ANY APPLICATIONINSERT DESIGNATIONKEY: FG (FACE GROOVING); OD (EXTERNAL GROOVING); ID (INTERNAL GROOVING); RH (RIGHT HAND), LH (LEFT HAND)EXAMPLE: TO ORDER HG - ATLOC (RH) INSERT FOR .125" FACE GROOVE IN 316 STAINLESS STEEL,SPECIFY: X2- HG-FG (.125" Wide Insert No.) 13125RHG - ATLOCK - INSERT OPTIONS: FG (FACE GROOVING), OD (EXTERNAL GROOVING), ID (INTERNAL GROOVING)X1-HGGENERAL PURPOSE APPLICATIONS; GOOD IN ALL STEELS AND 400 SERIES STAINLESS STEELSHigh quality FINE GRAIN carbide substrate with the Multi layer universal TiAlN coating; 6 DEGREES POSITIVE top rakeX2-HGSTEEL ALLOYS, 300 SERIES STAINLESS STEELS, HIGH TEMP ALLOYS, TITANIUM AND NICKEL BASED ALLOYSHigh quality EXTRA FINE GRAIN carbide substrate with the Multi layer universal TiAlN coating; 6 degrees positive top rakeAL2-HGCAST IRON, GREY IRON, COMPACTED GRAPHITE IRONA Superior hardness carbide substrate with a special high-performance AlTiN coating with neutral 0 degrees top rakeHG - ATLOCKALUMINUM ALLOYS, MAGNESIUM, COPPER AND ZINC ALLOYS, COMPOSITES, AND NON-FERROUS MATERIALSZN2-HGAn exceptional combination of EXTRA fine carbide substrate and superior ZrN coating with 12 degrees positive top rakeGI - ATLOCK - INSERT OPTIONS: FG (FACE GROOVING), OD (EXTERNAL GROOVING), ID (INTERNAL GROOVING)X1-GIGENERAL PURPOSE APPLICATIONS; GOOD IN ALL STEELS AND 400 SERIES STAINLESS STEELSHigh quality FINE GRAIN carbide substrate with the Multi layer universal TiAlN coating; 6 DEGREES POSITIVE top rakeX2-GISTEEL ALLOYS, 300 SERIES STAINLESS STEELS, HIGH TEMP ALLOYS, TITANIUM AND NICKEL BASED ALLOYSHigh quality EXTRA FINE GRAIN carbide substrate with the Multi layer universal TiAlN coating; 6 degrees positive top rakeAL2-GICAST IRON, GREY IRON, COMPACTED GRAPHITE IRONA Superior hardness carbide substrate with a special high-performance AlTiN coating with neutral 0 degrees top rakeZN2-GIALUMINUM ALLOYS, MAGNESIUM, COPPER AND ZINC ALLOYS, COMPOSITES, AND NON-FERROUS MATERIALSAn exceptional combination of EXTRA fine carbide substrate and superior ZrN coating with 12 degrees positive top rakeGI - ATLOCKDB - INSERT OPTIONS: FG (FACE GROOVING), OD (EXTERNAL GROOVING), ID (INTERNAL GROOVING)X1-DBGENERAL PURPOSE APPLICATIONS; GOOD IN ALL STEELS AND 400 SERIES STAINLESS STEELSHigh quality FINE GRAIN carbide substrate with the Multi layer universal TiAlN coating; 6 DEGREES POSITIVE top rakeX2-DBSTEEL ALLOYS, 300 SERIES STAINLESS STEELS, HIGH TEMP ALLOYS, TITANIUM AND NICKEL BASED ALLOYSHigh quality EXTRA FINE GRAIN carbide substrate with the Multi layer universal TiAlN coating; 6 degrees positive top rakeAL2-DBCAST IRON, GREY IRON, COMPACTED GRAPHITE IRONA Superior hardness carbide substrate with a special high-performance AlTiN coating with neutral 0 degrees top rakeZN2-DBDB (DOG BONE)ALUMINUM ALLOYS, MAGNESIUM, COPPER AND ZINC ALLOYS, COMPOSITES, AND NON-FERROUS MATERIALSAn exceptional combination of EXTRA fine carbide substrate and superior ZrN coating with 12 degrees positive top rakeGTH - HOG / GTH - DUCK FEET - INSERT OPTIONS: FG (FACE GROOVING), OD (EXTERNAL GROOVING)X1-GTHGENERAL PURPOSE APPLICATIONS; GOOD IN ALL STEELS AND 400 SERIES STAINLESS STEELSHigh quality FINE GRAIN carbide substrate with the Multi layer universal TiAlN coating; 6 DEGREES POSITIVE top rakeX2-GTHSTEEL ALLOYS, 300 SERIES STAINLESS STEELS, HIGH TEMP ALLOYS, TITANIUM AND NICKEL BASED ALLOYSGTH - HOGHigh quality EXTRA FINE GRAIN carbide substrate with the Multi layer universal TiAlN coating; 6 degrees positive top rakeAL2-GTHCAST IRON, GREY IRON, COMPACTED GRAPHITE IRONA Superior hardness carbide substrate with a special high-performance AlTiN coating with neutral 0 degrees top rakeZN2-GTH ALUMINUM ALLOYS, MAGNESIUM, COPPER AND ZINC ALLOYS, COMPOSITES, AND NON-FERROUS MATERIALSAn exceptional combination of EXTRA fine carbide substrate and superior ZrN coating with 12 degrees positive top rakeGTH - DUCK FEETTOLERANCES: UNLESS OTHERWISE SPECIFIED, INSERT TOLERANCES FOR STANDARDS AND SPECIAL FORMS: W (WIDTH) /- .001" ANGLES /- 30"NOTE: OTHER CARBIDE GRADES, INSERT FORMS, GEOMETRIES AND COATINGS AVAILABLE PER REQUESTOther Coatings: TiN - Very good general purpose coating for a variety of materialsTiCN - Excellent coating for multi purpose tough applications and interrupted cutsNANO-TEK - Special NEW nanocomposite structure coating. This coating marks abreakthrough in PVD coatings for improving wear resistance in very hard workmaterials, 40 HRC and higher. Excellent in Titanium and Super Alloys4

APPLICATION GUIDELINES(FEEDS AN SPEEDS CHART)MATERIALSFMIPRLow Carbon Steels (Less than .30% C)250 - 700.002 - .008Construction steel / case hardening200 - 500.002 - .008High Carbon (Greater than .30% C)120 - 400.002 - .007AISI 1000 & 1100 Steels250 - 700.002 - .0081200 Series200 - 700.002 - .007AISI 1300, 4000250 - 700.002 - .008AISI 4100 - 9000 Series120 - 400.002 - .006100 - 250.001 - .006Martensitic Stainless Steel 400 Series100 - 350.001 - .006Austenitic Stainless Steel 300 Series150 - 350.002 - .00615-5 PH, 17-4 PH100 - 300.002 - .006Grey Iron100 - 600.002 - .006Nodular Graphite Iron200 - 600.002 - .006Malleable Cast Iron150 - 800.002 - .010Aluminum Cast Alloys 6% Si400 - 900.002 - .010Aluminum Cast Alloys 6% Si300 - 800.002 - .010Aluminum Wrought Alloys400 - 900.002 - .010Magnesium Alloys300 - 900.002 - .010Titanium and Nickel Alloys100 - 250.001 - .006Plastics / Composites100 - 600.001 - .008Carbon SteelsAlloy SteelsTool SteelsExamples: A-2, D-2, M-2, H-13Stainless SteelsCast IronsAluminum / Magnesium5

HG – ATLOC GROOVING SYSTEM / BUSY BODY HOLDERSFACE GROOVING AND OD GROOVINGDepth of cut: Up to .21" (5.33 mm)This versatile system offers a superior side locking dove-tail pocket fit, an extremely rigid assembly without a support blade (anvil).FACE GROOVING O.D. 1" (25.4 mm) DIA MINIMUMAll holders could be used interchangeably for FaceGrooving, OD Grooving ApplicationsHG - ATLOCK (RH) INSERTS, DOUBLE ENDEDHOLDER OPTIONS FOR RH (Right Hand).031" (0.79 mm) - .187" (4.75 mm) WIDEAll standard inserts come with .008" (0.2 mm) RAD.END CUTTING HG 4-3RH(Square Shank)HG 6-3RHHG 8-3RHHG 10-3RHHG 12-3RHHG 16-3RHHG 20-3RH.25" H x .50" W x 3.0".375" H x .50" W x 3.0".50" SQ x 3.0".625" SQ x 6.0".75" SQ x 5.0"1.00" SQ x 6.0"1.25" SQ x 6.0"RIGHT ANGLEHGEX 4-3HGEX 6-3HGEX 8-3HGEX 10-3HGEX 12-3HGEX 16-3HGEX 20-3.25" H x .75" W x 3.0".375" H x .75" W x 3.0".50" H x .75" W x 3.0".625" H x .75" W x 3.0".75" H x1" W x 5.0"1.00" SQ x 6.0"1.25" SQ x 6.0"END CUTH5-R3 12JH5-R3 16JH5-R3 20JShank DIA .75" Dia. x 4.0" OalShank DIA 1.00" Dia. x 4.0" OalShank DIA 1.25" Dia. x 4.0" Oal(Square Shank)INSERT OPTIONS:Carbide grades, chip breakers and coatings are stocked forapplications based on work materials: Steels, Stainless Steels,Cast Irons, Aluminum, Composites. (For ordering designationssee Page 4, or specify work material)(Round Mount)OD INSERTSHG-OD ATLOCK (RH) RIGHT HANDINSERT NUMBERWIDTH 03156R0.15603187R0.187MAX DEPTH OF CUT0.1250.1870.210OD INSERTS FULL RADIUS (BALL NOSE)HG-OD ATLOCK (RH) RIGHT HANDINSERT NUMBERWIDTH 33156R0.15633187R0.187MAX DEPTH OF CUT0.1250.1870.210FACE GROOVING INSERTS MIN O.D. 1" (25.4 mm)HG-FG ATLOCK (RH) RIGHT HANDPart Rotation Counter-Clockwise (CCW)INSERT NUMBERWIDTH (INCH)MAX DEPTH OF 713125R0.12513156R0.15613187R0.1870.210FACE GROOVING INSERTS MIN O.D. 1" (25.4 mm)HG-FG ATLOCK (RH) RIGHT HANDPart Rotation Clockwise (CW)INSERT NUMBERWIDTH (INCH)MAX DEPTH OF 723125R0.12523156R0.15623187R0.1870.210SPARE PARTS: CLAMP NUMBER (C-1) SCREW NUMBER (C1S)6