Balboa VS500Z V43 Hot Sheet - Bath Parts & Spa Parts

VS500Z Hot SheetBalboa InstrumentsSystem PN 54368-03System Model # VSP-VS500Z-CCAHSoftware Version # 43EPN # 2720Base PCBA - PN 54369-03PCB VS500Z - PN 22972 Rev DBase PanelsVL401 (LCD Lite Digital) – PN 54135VL403 (LED Lite Digital) – PN 54105-01Optional Bas PanelsVL200 (Mini bath) – PN 52487Template used: 40600 P.pdf 01/07/200854368-03 97 B.pdf 02/27/2008Page 154368-03 97 B

System Revision HistorySystem PN 200802.27.2008Requested ByBalboaBalboaBalboaBalboaBalboaChanges MadeNew systemSoftware update to v35Software update to v38Software update to v43Moved wires ro White AC 120V for setup 1Page 254368-03 97 B

Basic System Features and FunctionsPower Requirementss 6!# (Z ! #LASS ! '&#) PROTECTED SERVICE #IRCUIT "REAKER RATING ! MAX s OR WIRES ;HOT HOT OPTIONAL NEUTRAL GROUND System OutputsSetup 1 (As Manufactured)s 6 0UMP 3PEEDs 6 /ZONEs 6 3PA ,IGHTs 6 !6 (Stereo)s 6 K7 (EATERSetup 2s 6 0UMP 3PEEDs 6 /ZONEs 6 3PA ,IGHTs 6 !6 (Stereo)s 6 K7 (EATEROptional Devicess 6 #IRC 0UMPOptional Devicess 6 #IRC 0UMPAdditional OptionsK8W3s &ULL &EATURE OLPHIN 2EMOTEand Spa-only Dolphin RemoteFUSE/ZONE AND #IRC 0UMP MUST BE SAME VOLTAGE (EATER WATTAGE IS RATED AT 6 7HEN RUNNING 6 TO HEATER OUTPUT IS APPROXIMATELY K5W2J1 J1AJ10s )2 2ECEIVER -ODULE#ONNECTS TO TERMINAL * OR * J2AJ18s -OOD%&8 ,IGHTING#ONNECTS TO 3PA ,IGHT TERMINAL * 1U4s &IBER%&8 ,IGHTING#ONNECTS TO 3PA ,IGHT TERMINAL * 2 3J12J2J13Page 3J60J22EXT.RLYAUX. FJ7J8SEN. ASEN. BBALBOA INSTRUMENTS, INC. 2-SPDJ44 VS500ZEXT RLYP/N 22972 REV DVAC MADE IN U.S.ACOPYRIGHT 200554368-03 97 B

Basic System Features and FunctionsAny time you change a DIP Switch, other than A1, you must reset PersistentMemory for your new DIP Switch Settings changes to take effect. If you donot reset Persistent Memory, your system may function improperly.To reset Persistent Memory:s Power down by disconnecting power source from spa.s Put a jumper across J43, covering both pins. (See illustration below)s Power up by connecting power source to spa.s Wait until “ ” is displayed on your panel.s Power down again.s Remove jumper from J43 (May also move to cover 1 pin only)s Power up again.About Persistent Memory and Time of Day Retention:This system uses memory that doesn’t require a battery to store a variety ofsettings. What we refer to as Persistent Memory stores the filter settings,the set temperature, and the heat mode.Persistent Memory is not used for Time of Day. Only models with aSerial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display thetime. However, during power loss to the spa, the system will lose thecorrect time, and reset to 12:00 PM when power is restored.Power Up Display SequenceUpon power up, you should see the following on the display:s Three numbers in a row, which are the SSID (the System SoftwareID). The third display of these numbers is the Software Version,which should match the version of your system. For example, if thesethree numbers are, that is a VS511SZ at version 38.s Displayed next is: “ ” (indicating the system is configured fora heater between 3 and 6 kW) or “ ” (indicating the system isconfigured for a heater effectively* between 1 and 3 kW).“ ” should appear for all VS models running at 240VAC.“ ” should appear for all VS models running at 120VAC, as wellas all GS models. (*A heater which is rated at 4 kW at 240VAC willfunction as a 1 kW heater at 120VAC.)s “ ” will appear to signal the start of Priming Mode.At this point, the power up sequence is complete. Refer to the ReferenceCard for the VS or GS System model of your spa for information about howthe spa operates from this point on, including how to adjust the Time ofDay if using a Serial Deluxe style panel.J43TSTCGJ90J46W7K8K9T1W3J1 J1AK5W2J20F5, F3A 250VK5GCK4J12W1SWITCHBANKAJ29J50CGFUSE 3A 250VCGCS1 TSTGCGJ20OZONEJ23CW4PUMPF1GCJ6 J43J29CGJ47GJ6F4 FUSE .3A 250VFUSE 20A 250VF7J50K1J17/26J23E.GNDK6RSTSWITCHBANK AK1J10J18F2J18E.GNDS1 TSTSWITCHBANK AEXT.TRLYLAUX. FJ7J8SEN. ASEN. BJ1K3BLK ACBALBOA INSTRUMENTS, INC. 2-SPDJ44 VS500ZEXT RLYP/N 22972 REV DF4K2LINEJ13J22J57TSTRSTJ6 J43S1J7J8SEN. ASEN. BJ9J26J43F2J60J58J12J2J6U4WHT ACBalboaU42 3NEUTRALVS100P/N 22964 B MADE IN U.S.A. 20061K3K2W1J13T0.25A 250VJ2AMADE IN U.S.AVVACCOPYRIGHT 2005HEATERAJ43 on VS5xxZ and VS300 Series Main Board Shown.J43 on GS5xxZ Series is located in approximately the same position.SWITCHBANK AJ43 on VS100/GS100 Series Main Board Shown.Page 454368-03 97 B

Wiring Configuration and DIP SettingsSetup 1 (As Manufactured)s 6 #IRC 0UMP /PTIONALPCBA Rev D & E only.Black jumper required.Do not remove.NEUTRALWHITEW3J1FUSE 3A 250VCGCK5W2J1AVS50x modeK3K2TB1J32 J33 J34J36J43J37F2HTR2J13HTR1J101J60J22EXT.RLYAUX. FJ6E.GNDJ100J12J2J35RED ACBalboa2 31U4J18J2AHOTREDK4TORQUERANGEFOR TB1:27-30 IN. LBS.F1J10HOTBLACKDIP A10 mustbe ON andjumper addedfor 120V systems.Remove for240V Systems.K8K9T1J20GW7W1F4 FUSE .3A 250VJ29CJ17/26CGW4CGJ16 J25 J63 J64J15J4712VLightJ73F7 FUSE 20A 250VOzoneJ11J66 J65Audio Visual2-Spd P1WHTT ACW10J50J74CJ62Circ.PumpJ61K1K6 J23BLK ACF5GCLASS G FUSE 30AOzone and Circ Pump must be same voltage.Do not remove Fuse F7 (20A)J46s 6 ! 6 (Stereo)s 6 K7 (EATERs UPLEX -AIN 0ANELGs 6 0UMP 3PEEDs 6 /ZONEs 6 3PA ,IGHTS1 TSTSWITCHBANK AJ7J8SEN. ASEN. BBALBOA INSTRUMENTS, INC. 2-SPDJ44 VS500ZEXT RLYP/N 22972 REV DVAC MADE IN U.S.ACOPYRIGHT 2005Heater rated @ 240V(Approx. 1.4kW @ 120V)5.5 kWWARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)SSID #1006143VS50x Compatible120 Volt ConnectionsJ12240 Volt Connections1A7, Mode changes allowedA5, 2-speed P1A9, Non-Circ ModeA10, HighAmp modemodeLow Amp3 Temp4 Light23Black AC Jumpers12 Volt ConnectionsA1, Test Mode OFFA2, Un, P1, TE, LTRelay Control WiresJ43MemoryResetPanel Button PositionsPanel Button Assignments1 Unused2 Pump 1Wiring Color Key1123443Board Connector Key1Typically Line voltage2Typically Line voltage for 2-speed pumps3Neutral (Common)4Ground2Note flat sides in connectorPage 554368-03 97 B

Wiring Configuration and DIP SettingsSetup 2s 6 ! 6 (Stereo)s 6 K7 (EATERs UPLEX -AIN 0ANELs 6 #IRC 0UMP /PTIONALPCBA Rev D & E only.Black jumper required.Do not remove.NEUTRALWHITEW3CCGK5W2J1 J1AJ10HOTBLACKVS50x modeK3K2TB1J32 J33 J34J362 3J12J2J35J43J37F2RED ACHTR2J100J13HTR1J1015.5 kWJ60J22EXT.RLYAUX. FJ6E.GNDBalboa1U4J18J2AHOTREDK4TORQUERANGEFOR TB1:27-30 IN. LBS.F1FUSE 3A 250VK8K9T1J20GJ46W7W1F4 FUSE .3A 250VJ29CJ17/26CGJ16 J25 J63 J64J15W4CGJ11J4712VLightJ73F7 FUSE 20A 250VOzoneJ66 J65Audio Visual2-Spd P1WHTT ACW10J50J74CJ62Circ.PumpJ61K1K6 J23BLK ACF5GCLASS G FUSE 30AOzone and Circ Pump must be same voltage.Do not remove Fuse F7 (20A)Gs 6 0UMP 3PEEDs 6 /ZONEs 6 3PA ,IGHTS1 TSTSWITCHBANK ABALBOA INSTRUMENTS, INC. 2-SPDJ44 VS500ZEXT RLYP/N 22972 REV DJ7J8SEN. ASEN. BVAC MADE IN U.S.ACOPYRIGHT 2005Heater rated @ 240V(Approx. 1.4kW @ 120V)WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)SSID #1006143VS50x Compatible120 Volt ConnectionsJ12240 Volt Connections1A7, Mode changes allowedA5, 2-speed P1A9, Non-Circ ModeA10, High Amp mode3 Temp4 Light23Black AC Jumpers12 Volt ConnectionsA1, Test Mode OFFA2, Un, P1, TE, LTRelay Control WiresJ43MemoryResetPanel Button PositionsPanel Button Assignments1 Unused2 Pump 1Wiring Color Key1123443Board Connector Key1Typically Line voltage2Typically Line voltage for 2-speed pumps3Neutral (Common)4Ground2Note flat sides in connectorPage 654368-03 97 B

DIP Switches and Jumpers DefinitionsSSID 100 61 43Base Model VS500ZDIP Switch KeyA1 Test Mode (normally OFF)A2 “ON” position: Button layout will be: Pump 1, Light, Temp Down, Temp Up *“OFF” position: Button layout will be: Unused, Pump 1, Temp, LightA3 “ON” position: use Mini Panel *“OFF” position: use Lite Duplex or Digital Duplex panelA4 Aux Freeze (must be OFF)A5 A9 Pump 1 speeds and Circ Modes:A5A9Circ ModePump 1 SpeedOFFONOFFONOFFOFFONONNon-circCirc "acts like Pump 1 low" (filters/polls/ect)24 hours with 3 F shut-off24 hours with 3 F shut-off2-speed1-speed1-speed2-speedA6 “ON” position: 50Hz operation“OFF” position: 60Hz operationA7 “ON” position: Standard mode only“OFF” position: Std/Ecn/Sleep mode changes allowedA8 “ON” position: temperature is displayed in degrees Celsius“OFF” position: temperature is displayed in degrees FahrenheitA10 “ON” position: heater is disabled while any high-speed pump is running (low amperage mode)“OFF” position: heater can run while any/all high-speed pumps are running (high amperage mode)* Panels with button layoutare not compatible when A2 or A3 is ON.Note: No blower or second pump available on VS500Z model. If additional output is required, use VS501Z or higher.Jumper KeyJ12Factory set. DO NOT MOVE.Jumper must be on Pins 1 and 2 for VS51xZ/VS5xxSZ/VS5xxDZ software.Jumper must be on Pins 2 and 3 for VS50xZ software.J43When jumper is placed on 2 pins during power-up, system will reset persistent memory.Leave on 1 pin only to enable persistent memory feature.WARNING:sSetting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.sRefer to Switchbank illustration on Wiring Configuration page for correct settings for this system.sContact Balboa if you require additional configuration pages added to this hot sheet.Panel Button PositionsA3: OFF112A3:ON312344324Panel Button Assignments1 Unused3 Temp4 Light1 Pump 12 Light3 Temp Down4 Temp UpA2: OFF 2 Pump 1A2:ONPage 754368-03 97 B

Ozone ConnectionsOzone Connector Voltage: The VS500Z circuit board is factory configured to deliver a preset voltage (120V or240V) to the on-board ozone connector (J29). See the ratings table on the wiring diagram attached to the coverof the enclosure for the configured voltage. For 240V output W2 connects to Red AC and for 120V output W2connects to White AC.The voltage to the ozone connector can be changed in the field if required. W2 just needs to be set for therequired voltage.WARNING: Changing the voltage of the ozone connector also effects the voltage supplied to the circpump connector (J47). Any equipment controlled by that connector may be damaged if the wrong voltageis selected.Balboa Ozone Generator: If the board is set up to operate a 120V ozone generator, the connector on the ozonegenerator is likely to be configured correctly, but should be compared to the illustration below.If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the connector nextto the green ground wire as described below.Note: A special tool is required to remove the pins from the connector body once they are snapped in place.Check with your Balboa Account Manager for information on purchasing a pin-removal tool.Balboa Ozone connector configuration for 120V 60HzBLine - Black conductorUse this slot for the leftover Red conductorCommon - Install the White conductor here for 120V ozoneGround (Green) conductorGFlat sides of sockets as shownBalboa Ozone connector configuration for 240V 60HzBFUSE 20A 250VJ46Line - Black conductorUse this slot for the leftover White conductorCommon - Install the Red conductor here for 240V ozoneGround (Green) conductorJ47J29RCirc.PumpWWWGW3W2FUSE 3A 250VBJ20F112VLightK8GK5Line - Black conductorUse this slot for the leftover conductorCommon - Red for 240V or White for 120V ozone (See W2 wire)Ground (Green) conductorW2 wire determines voltageJ1 J1AJ10Page 854368-03 97 B