Quick Manufacturing Tutorial - EVSM
Quick Manufacturing TutorialThis tutorial will guide you through the steps to draw a simple map, perform commoncalculations, and plot charts using the Quick Manufacturing stencil.A0130A0140A0030Machine and formcaliper springsA0120A0020A0010Casting SetsCustomerSpringsSpring Steel RollsA0050MachineA0040A0070PolishMachined SetsA0060Polished SetsViewing/printing eVSM Tutorial:This tutorial is designed for twopage layout. If printing, you willneed double-sided print.For on-screen viewing, save the PDFfile to your PC and then open it inAcrobat Reader (not in a webbrowser). In the Acrobat menus,click “View Page Display", makesure “Show Cover Page in Two PageView” is checked and then select"Two Page View”.Copyright 2018 The eVSM Group, All Rights ReservedA0090AssemblePackageA0080CuttersA0110Boxes
Step 1: Start eVSM1On your Desktop, clickthe “Start eVSM” icon.2If you see a message like this,you must “Enable” macros.34Click “Trust all frompublisher” to avoid thesecurity notice in future.Copyright 2018 The eVSM Group, All Rights ReservedClick to enablemacros.
This area intentionally left blankCopyright 2018 The eVSM Group, All Rights Reserved
The eVSM EnvironmenteVSM adds this toolbar to Visio as wellas the stencils on the left and right. Ifthe eVSM toolbar disconnects, clickFile Save As and save the file, closethe file, then re-open it. This tip canused for other crashes in eVSM.A new map is initiated by selectingyour application area from the "Open"button. Only the stencils required foryour selected application area willopen on the left side.The left hand side has the QuickeVSM stencils which areoptimized for specific applicationareas such as manufacturing vsoffice vs healthcare.The Quick stencils contain macroshapes which are often collections ofindividual eVSM shapes with pre-builtnames, units, equations, and otherproperties.A Visio file can have multiple pageswhich are accessed with these tabs.Each page gets locked to a choseneVSM application and then not be usedfor other applications.Copyright 2018 The eVSM Group, All Rights Reserved
Hover over each button in the eVSMToolbar to learn what it does. Detailedhelp and tutorials are available at theeVSM help site which can beaccessed via this button.The stencils on the rightstencils contain individualbase eVSM icons. These areorganized into separatestencils (arrows, data, etc.) tomake it easier to find shapes.Copyright 2018 The eVSM Group, All Rights Reserved
Step 2: Learn eVSM Basics1Avoid re-sizing eVSM shapes. Insteadgrow the drawing page when needed.To resize the page, hold down the “Ctrl”key, and then drag any page edge to therequired size. This method works on allfour edges of the page.4VSMSave your Visio file and theninsert a new page via the rightmouse menus on the page-tabs.Quick eVSMCopyright 2018 The eVSM Group, All Rights Reserved
235Blue icons in the main stencilrepresent families of shapes. Dragout the Transport icon.Use the shape’sright-mouse menusto turn it into a carZooming:-Press Ctrl Shift and use mouseof tracking pad to zoom in/out6Click “Fit Page ” button toreturn to whole page view.Copyright 2018 The eVSM Group, All Rights Reserved
Quick Mfg Stencils OverviewQuick Manufacturing has three stencils.Sketch MfgThe Sketch stencil allows you to capture thevalue stream flow with no data shapes. Datashapes can later be added automatically viaright mouse button menus.Quick MfgQuick Mfg LTThe full Quick stencil contains all of the macroshapes available in Quick manufacturing.Includes the full set of add-on (yellow icons)calculations.The LT stencil contains all the flow shapes butonly a small subset of the add-on (yellow icons)calculations. Great for new users and for userswho don’t need the advanced calculations.Copyright 2018 The eVSM Group, All Rights Reserved
Quick Stencil Icon ColorsBelow is an overview of the Quick Mfg stencil shapes.**DRAG REDSHAPES OUTFIRST**Green iconsrepresent CentersYellow icons areadditional add-oncalculations to addto CentersWhite iconsrepresent SummaryCentersPurple icons are thegraphs and otherchartsCopyright 2018 The eVSM Group, All Rights Reserved
Step 3: Using the wall map sketcherOften value stream maps are started on walls or paper. Converting a hand-drawn map can be tedious and errorprone. An easy way to handle this is to take a clear picture of the map, import it into eVSM and then draw theelectronic map, directly on to of the picture. This page shows how the eVSM Wall Map function can help withthis. You can use a picture of any map to learn this step, if you don’t have one, download a copy from:http://www.evsm.com/wallmap1Click the Wall Map button in thetoolbar to import a wall map pictureinto eVSM.Wall Map2Click the Insert Wall Mapbutton to browse for theimage on your computer.3Trace a rectangle over any oneprocess box to scale the picture.4Click Donewhen finished.Copyright 2018 The eVSM Group, All Rights Reserved
5Map visibility can beswitched on/off andtransparency can beset in this form as well.6Click OK to startsketching over thepicture.7Delete the wall picture.Click the Wall Map buttonagain to bring up the form.Copyright 2018 The eVSM Group, All Rights Reserved
Step 4: Initiate the map for Quick Manufacturing LT1OpenClick thebuttonin the eVSM toolbar.2Select Manufacturing,and click Open.3The Manufacturing stencils willopen on the left. For this tutorial,use the Quick Mfg LT.Copyright 2018 The eVSM Group, All Rights Reserved
Copyright 2018 The eVSM Group, All Rights Reserved
Step 4B: Initiate the map for Quick Manufacturing LTCustomer Center1Drag out the two redicons first. This isvery important!Time Center2Set to US Unitsand click OK.6Enter available hours per weekhere. This is actual work hoursafter subtracting break 52570WeekdayHrCopyright 2018 The eVSM Group, All Rights Reserved
A0010allCustomer3Align all newshapes to the gridas you drop them.CustomerDemand1000ItemWeekShare %100%EffectiveDemandAutoItemWeek4Enter customerdemand here.5Copyright 2018 The eVSM Group, All Rights ReservedLeave “Auto” fieldsalone. They will becalculatedautomatically.
Step 5: Adding Custom Unit Converters3Click the NUM button inthe toolbar.NUM45Click the “New Unit”button, type “Set”, andclick OK. Createanother unit named“Roll” and click OK.Double-click eachfield to match theappropriate ht 2018 The eVSM Group, All Rights ReservedDouble-click thebottom field to changeto “Item”.
A0010allCustomer6Double-click the units forCustomer Demand and changethe numerator to “Set”.1Copyright 2018 The eVSM Group, All Rights ReservedCustomerDemand1000SetWeekShare %100%EffectiveDemandAutoItemWeekDrag out two Units Convertershapes from the “eVSM Data”stencil and glue to the existingTime Center.
Unit Converters Usage·Secs/Mins, Mins/Hrs units converters are hidden·Made visible through NUM button in the toolbarNUMVisibility of a unit convertercan be switched on or off.Copyright 2018 The eVSM Group, All Rights Reserved
·Unit families eliminate errors when changing units·Only Time units will appear when double-clicking on Mins to change to Hrs·If desired unit does not appear:oCreate a new unit-- OR --oPlace a units converter on map·Use NUM button in toolbar to create the new unit·New unit will require units converter to connect default unit to new unit·New unit will appear in “Select Unit” window when double-click unit (family)·If desired unit was in the NUM, add a units converter to the map·Built-in error proofing to prevent incompatible unitsCopyright 2018 The eVSM Group, All Rights ReservedNUM
eVSMDataQuickMfg10.12.0021.0Step 6:1Draw the flowThe green shapes are called“Centers”. Use the centers torepresent the flow.4Activity CenterOperation Tag numbermay not match with yourscreen. This is OK, thiswill be handled later.Inventory mber to align allnew shapes to thegrid as you drop them.AutoCycle Timex.xxSecQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE 501WeekdayHrSetItemCopyright 2018 The eVSM Group, All Rights ReservedItemDayItemDay%3If the Value Added and NonValue Added timeline is notlined up, use the “AlignTimeline” command in theright-mouse button menu.
A0010allCustomerCopyright 2018 The eVSM Group, All Rights ReservedCustomerDemand1000SetWeekShare %100%EffectiveDemandAutoItemWeek
Working with the timeline·Shift the entire timeline up or down, use “Select Timeline” in the right-mouse menu·If that option doesn’t appear in the menu, make sure you have the entire VA or NVA shapeselected and try again·“Align Timeline” function also in the right-mouse menu will create the ladder timeline foryou if the VA and NVA shapes are not correctly aligned, as shown belowAuto DayDisable Flying ConnectorSelect TimelineAlign TimelineAuto MinAuto MinAuto DayAuto MinCopyright 2018 The eVSM Group, All Rights ReservedAuto Min
This area intentionally left blankCopyright 2018 The eVSM Group, All Rights Reserved
Step 7:Complete the flow and enter dataPA01202Machine and formcaliper springsPA0110Spring Steel RollsIf text does not fit, avoid resizing eVSM shapes. Instead,make the font smaller.Inventory10Springs1RollAutoCycle Time4HrQty Per Cycle1RollCapacityAutoPre OEECapacityAutoOEE PercentAutoInventoryAuto1000AutoSetCycle Time3MinQty Per Cycle1SetCapacityAutoPre OEECapacityAutoOEE 501WeekdayHrSetItemCopyright 2018 The eVSM Group, All Rights Reserved50ItemDayItemDay%AutoAutoPPolishPMachined Sets1Check to make sureAutohaveDay theyouappropriate units. Ifnot, double-click theunit to change it.A0050A0040Casting et1Cycle Time5MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayAutoSecItemDayItemDay%
1Complete as shown below,including annotation, datavalues, and units.A0010allCustomerPA0070Polished SetsInventoryAuto100SetCutters1Cycle Time7MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayInventoryShare %100%EffectiveDemandAutoItemWeekSet%BoxesCycle Time2MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDaySecCopyright 2018 The eVSM Group, All Rights oSecInventory1000AutoDayItemDayItemDay%Item
Fractional Units·Fractional units makes specifying and computing demand quantities or production timeseasier·Provides better control of data entry and display·Fractional units changed like any other unit on map using the NUM button in the toolbarCopyright 2018 The eVSM Group, All Rights Reserved
Data Entry Hints1A0030Process1A0040TypeInventoryxx1ItemCycle Timex.xxSecQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoInput values with a default x.xxare mandatory and require anumeric value otherwise the mapwill not solveItemDayItemDay%Auto DayAuto SecLittle’s Law:Wait Time (Non-Value Added) Inventory / Customer Demand···When entering data use tab key to go to next NVUNon-Value Added and Value Added ladders are already glued toActivity Center and Inventory Center, respectivelyThe standard NVUs on an Activity Center are required forcalculations and MUST NOT be deletedCopyright 2018 The eVSM Group, All Rights Reserved
Step 8:Add Arrows from Main StencilPA0120Machine and formcaliper springsPA0140Spring Steel RollsInventory10AutoRollSpringsCycle Time4HrQty Per Cycle1RollCapacityAutoPre OEECapacityAutoOEE PercentAutoInventory1000AutoCycle Time3MinQty Per Cycle1SetCapacityAutoPre OEECapacityAutoOEE 501WeekdayHrSetItemCopyright 2018 The eVSM Group, All Rights ined Sets1SetDay%Glue all arrows atboth ends.A0040Casting .0021.0Set1Cycle Time5MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayAutoSecItemDayItemDay%
A00103Polished SetsInventoryAuto100SetCutters1Cycle Time7MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayInventorySetWeekShare %100%EffectiveDemandAutoItemWeekSet%BoxesCycle Time2MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE ustomerUse the right mousebutton menu of thearrows to turn into a“Push” mDay%SecDrag the arrows from theMain stencil on the right.Copyright 2018 The eVSM Group, All Rights ReservedItem
Step 9:Add Transport shapesPA0120Machine and formcaliper springsPA0110Spring Steel RollsInventory10AutoRollSpringsCycle Time4HrQty Per Cycle1RollCapacityAutoPre OEECapacityAutoOEE PercentAutoInventory1000AutoDay%Cycle Time3MinQty Per Cycle1SetCapacityAutoPre OEECapacityAutoOEE 2570501WeekdayHrSetItemCopyright 2018 The eVSM Group, All Rights Reserved50ItemDayItemDay%AutoPolishPMachined Sets1PA0050A0040SetAutoSetSecMachineCasting 01AutoUnitseVSMDataQuickMfg10.12.0021.0Set1Cycle Time5MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayAutoSecItemDayItemDay%
A0010allCustomer12Polished SetsInventoryAuto100Set7MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE k15Set%BoxesCycle Time2MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDaySecCopyright 2018 The eVSM Group, All Rights ttersCycle TimeShare %PA0090A00801SetWeekUse the right mouse button menuto (Change Shape command)switch into a “Train” icon.AssemblePA00601000Glue transportshape to DayItemDayItemDay%Item
Transport, Transmit, and Flow Shapes·Transport, Transmit, and Flow Shapes now have text box framed to allow data values to beadded if needed··If data is added to shape, an Operation Tag and Path Locator needs to be addedTo remove frame, right-click on shape and select “Frame Icon”Frame AllFrame IconNo FrameFrame AllFrame Icon(Default)·Use Text Block tool to move textCopyright 2018 The eVSM Group, All Rights ReservedNo Frame
Blue Stack Shapes·Blue icon stack has other shapes to choose·Right-click on shape and select desired shapes·Use the Stack Help button in the toolbar to see complete list of shapes in a stack afterselecting a blue or green stack icon from a stencilChange ShapesBy FootColor FlagsComputerDatabaseElectronic DocumentEmailFaxInstant MessageLight SignalMeetingPagerPhonePostPrintSound SignalSpreadsheetTube CarrierWall LCDWeb FormWhiteboardCopyright 2018 The eVSM Group, All Rights Reserved
eVSMDataQuickMfg10.12.0021.0Step 10:Sequence Arrows2Click the Sequencebutton.SequenceMachine and formcaliper springsPA0110Spring Steel RollsInventory10AutoRollSpringsCycle Time4HrQty Per Cycle1RollCapacityAutoPre OEECapacityAutoOEE PercentAutoAutoInventory1000AutoA0040DaySecPCycle Time3MinCQty Per Cycle1SetCapacityAutoPre OEECapacityAutoOEE 2570501WeekdayHrSetItemCopyright 2018 The eVSM Group, All Rights Reserved50ItemDayItemDay%AutoDPolishPMachined Sets1SetAutoSet%A0050BA150DayMachineCasting ce arrows are needed forupstream and downstreamcalculations. To add them, hold downthe SHIFT key and select the greenshapes in the order shown here.Units1PA0120Set1Cycle Time5MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayAutoSecItemDayItemDay%
A0010allJCustomerPA0070FEA0140GCycle Time7MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoInventoryShare %100%EffectiveDemandAutoItemWeekHA0100Set%Cycle Time2MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDaySecCopyright 2018 The eVSM Group, All Rights ecInventory1000AutoDayItemDayItemDay%Item
Sequence Arrows·SequenceProvide a means of generating tag numbers in upstream to downstream sequence (using theAutoTag button)Auto Tag·Provide a means of generating path numbers that comprehend all of the paths on the map(using the Auto Path button)Auto Path·Are the basis for upstream/downstream calculations in the built-in eVSM equations·Sequence arrows can be added for a few centers at a time or in a continuous path.Copyright 2018 The eVSM Group, All Rights Reserved
This area intentionally left blankCopyright 2018 The eVSM Group, All Rights Reserved
Step 11: Sequence Path 2PA0120A0110Machine and formcaliper springsBPASpring Steel RollsInventory2For the second path, hold the SHIFTkey and select the green shapes A toD in the order shown. Then click theSequence button.10AutoRollCycle Time4HrQty Per Cycle1RollCapacityAutoPre OEECapacityAutoOEE PercentAutoInventory1000AutoDay%Cycle Time3MinQty Per Cycle1SetCapacityAutoPre OEECapacityAutoOEE 2570501WeekdayHrSetItemCopyright 2018 The eVSM Group, All Rights Reserved50ItemDayItemDay%AutoPolishPMachined Sets1PA0050A0040SetAutoSetSecMachineCasting 1Cycle Time5MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayAutoSecItemDayItemDay%
A0010allCustomerCustomerDemand1000SetWeekShare %100%EffectiveDemandAutoItemWeek1The sequence arrowsare now connectingpath one.PA0070Polished SetsInventoryAutoDAssemblePA0060100SetCuttersCycle Time7MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayInventory15Set%BoxesCycle Time2MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDaySecCopyright 2018 The eVSM Group, All Rights tem
Step 12:Use Auto Path to Generate Path ID’s based on Sequence Arrows2A0020Machine and formcaliper springs2A0010Spring Steel RollsInventory10Springs1Roll2A0030Cycle Time4HrQty Per Cycle1RollCapacityAutoPre OEECapacityAutoOEE lick Auto Path to automatically generateAutoPath numbers based on Sequence arrows.The path numbers on your map might notexactly match the ones on this example,and that is okay.Auto PathDay31000AutoSetMachined SetsCycle Time3MinQty Per Cycle1SetCapacityAutoPre OEECapacityAutoOEE 2570501WeekdayHrSetItemCopyright 2018 The eVSM Group, All Rights chineCasting SetsInventorySec11A0040AutoClick AutoTag again to re-orderthe tags based on the newsequence arrows.Auto TagA0050UnitseVSMDataQuickMfg10.12.0021.0Set1Cycle Time5MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayAutoSecItemDayItemDay%
4Sequence arrow visibility can beswitched On/Off with the ShowSeq button. Try it.Show Seq.A0130allCustomer1The sequence arrowsare now connectingpath one and two.5#2Polished SetsInventoryAuto100SetSetWeekShare %100%EffectiveDemandAutoItemWeekCuttersCycle Time7MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayInventory15Set%BoxesCycle Time2MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDaySecCopyright 2018 The eVSM Group, All Rights 001#2A0110Assemble11000These Path tags are used to specifypaths. #2 implies that the shape is on 2paths. If you’d like to see the pathnumbers the shape is on, right click andselect “Show paths on Center”. This willdisplay all the path numbers the shape ison just above the path toDayItemDayItemDay%Item
Path ListA0010Operation Tag#0ProcessPath List·Path List: The Path List is used to identify a path that an activity (or other shape able to betagged) belongs to. The shape is glued above the top right corner of the shape.·An activity can belong to no paths, one or more, or all paths. The benefit of assigning pathnumbers to activities is that the associated activity variables (like NVA time) can be summedup across the map in a path specific sense.·After you have used the Auto Path function, the Path List will appear as either of thefollowing:6The center is only on path 6#4The center is on 4 different pathsRight clicking on the Path List shape will pull up a menu to display all the path numbers on eachcenter/page, or to hide all paths on each center or for the whole page.1,3#2The “1,3” indicatesthat this center is onpaths 1 and 32:5#4The “2:5” indicatesthat this center is onpaths 2 through 5(2, 3, 4, 5)Using the “Select Shapes with Paths” optionwill highlight all shapes on the map thathave those specific path numbers.Copyright 2018 The eVSM Group, All Rights Reserved
Operation Tags·Operation Tags:·Provides short name for process step·Identifies process step to Excel for calculations·Defines the order in which data is plotted on charts·Operation Tags MUST be 1-alpha and 4-numeric characters (ie: A0200)·Are typically assigned using the Auto Tag button and AFTER sequence arrows have beenappliedCopyright 2018 The eVSM Group, All Rights Reserved
1Step 13:Time Summary by Path2Drag out twoTime SummaryCenters.Z0010PDouble-click to change thispath filter to “1” using theA0070Path Filter Manager.Time SummaryLead TimeTotal ValueAddedValue AddedPercentAutoDayAutoMinMachine and formcaliper springs2A0060Spring Steel RollsInventory%Cycle Time4HrTakt TimeAutoQty Per Cycle1RollTotal Cycle TimeAutoMinCapacityAutoPre OEECapacityAutoRollLead TimeAutoDayAutoMinAuto%Takt TimeAutoMinItemTotal Cycle TimeAutoMinDouble-click tochange both units toMin on each TimeSummary.AutoInventory1000AutoDaySecMachined SetsCycle Time3MinQty Per Cycle1SetCapacityAutoPre OEECapacityAutoOEE 2570501WeekdayHrSetItemCopyright 2018 The eVSM Group, All Rights chineSetAutoSetItemDayItemDay1A0020Casting Sets150DayAuto1A0010Inventory3 OEE Percent Auto %Select the pathnumber and clickthe Add buttonPTotal ValueAddedValue AddedPercent4SpringsMinItem102A00801Time SummaryTime Set1Cycle Time5MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayAutoSecItemDayItemDay%
A0130allCustomer#2A0090Polished SetsInventoryAuto100SetCutters1Cycle Time7MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDayInventoryShare %100%EffectiveDemandAutoItemWeekSet%BoxesCycle Time2MinQty Per Cycle1ItemCapacityAutoPre OEECapacityAutoOEE PercentAutoDaySecCopyright 2018 The eVSM Group, All Rights AutoSecInventory1000AutoDayItemDayItemDay%Item
Step 14: Perform CalculationsZ0010Lead TimeTotal ValueAddedValue AddedPercent10.85Day17.00Min2A00701Time SummaryMachine and formcaliper springs2A0060Spring Steel RollsSprings1.00%Cycle Time4Hr4.20MinItemQty Per Cycle1RollTotal Cycle Time 17.00MinCapacity175.00Pre OEECapacity175.00OEE Percent100.00Z0020Inventory102A00800.19Takt TimeRoll2Inventory150SetItemDayItemDay%Time SummaryLead TimeTotal ValueAddedValue AddedPercent8.62Day249.00MinTakt Time3.44%4.20MinItemTotal Cycle Time 249.002.50 Day3MinWhen complete, note thatall blue values showcalculated results1Inventory1000Machined Sets1.00SetCycle Time3MinQty Per Cycle1SetCapacity280.00Pre OEECapacity280.00OEE Percent100.005.00 DayPolish1A0030Casting Sets1A0040Machine1A00100.75 Day14400.00 SecA0020Inventory50ItemDayItemDay%Set1.00Cycle Time5MinQty Per Cycle1ItemCapacity168.00Pre OEECapacity168.00OEE Percent100.00ItemDayItemDay%0.25 Day180.00 Sec300.00 ollSet52570501WeekdayHrSetItemCopyright 2018 The eVSM Group, All Rights ReservedDouble-click the unit ifyou would like to changeit to minutes, or anyother time measure.
1A0130allClick the “Check” buttonand fix any problemsflagged.CheckCustomer2Click the “Solve” buttonto calculate.Solve#2A00901A0050Polished SetsInventory100SetCutters1.00Cycle Time7MinQty Per Cycle1ItemCapacity120.00Pre OEECapacity120.00OEE Percent100.000.50 DayInventory15SetWeekShare yItemDay%Cycle Time2MinQty Per Cycle1ItemCapacity420.00Pre OEECapacity420.00OEE Percent100.000.08 Day420.00 SecCopyright 2018 The eVSM Group, All Rights Reserved#2A0120Inventory1000ItemDayItemDay%5.00 Day120.00 SecItem
First Check then SolveUsers should first Check and then Solve the map.Check ButtonCheck·Performs comprehensive model checking·Fixes obvious problem·Provides list of outstanding issuesSolve ButtonSolve·Performs basic model checking·Stops if there is any obvious issues like missing data values·Solves the built-in equations and puts the results on the map·Exports data to an Excel spreadsheetCopyright 2018 The eVSM Group, All Rights Reserved
This area intentionally left blankCopyright 2018 The eVSM Group, All Rights Reserved
Step 15: Add Cycle Time Takt Time ChartZ0010Lead TimeTotal ValueAddedValue AddedPercentDay17.00MinMachine and formcaliper springs2A0060Spring Steel RollsSprings1.00%Cycle Time4Hr4.20MinItemQty Per Cycle1RollTotal Cycle Time 17.00MinCapacity175.00Pre OEECapacity175.00OEE Percent100.00Z0020Drag out CT/TTTime SummaryChart icon2Lead Time8.62Day249.00MinTotal ValueAddedValue AddedPercentTakt Time3.44%4.20MinItemTotal Cycle Time 249.00Inventory10RollCT / TTChartSetItemDayItemDay%Use the right mouse0.75 Daybutton menu of chart icon14400.00 Secand select “Plot Chart”1SetMachined SetsCT / TT ChartCycle Time3MinQty Per Cycle1SetCapacity280.00Pre OEECapacity280.00OEE Percent100.005.00 DayPolish1A00301.001A0040MachineCasting Sets1000150Min1InventoryInventory22.50 DayA0020A00102A00800.19Takt Time110.852A00701Time SummaryInventory50ItemDayItemDay%Set1.00Cycle Time5MinQty Per Cycle1ItemCapacity168.00Pre OEECapacity168.00OEE Percent100.000.25 Day180.00 llSet52570501WeekdayHrSetItemCopyright 2018 The eVSM Group, All Rights Reserved300.00 SecItemDayItemDay%
Cycle Time / Takt Time ctivity Takt Time Share %EffectiveCycle Time Per 0090eA0040hneA0020#2A00901A0050Polished SetsInventory100SetAssembleCuttersCycle Time7MinQty Per Cycle1ItemCapacity120.00Pre OEECapacity120.00OEE Percent100.000.50 tItemDayItemDay%Cycle Time2MinQty Per Cycle1ItemCapacity420.00Pre OEECapacity420.00OEE Percent100.000.08 Day420.00 SecCopyright 2018 The eVSM Group, All Rights Reserved#2A0120Inventory1000ItemDayItemDay%5.00 Day120.00 SecItem
eVSMDataQuickMfg10.12.0021.0Step 16:Try Add-on Calculations: OEE, Scrap, Activity TimeZ0010Time SummaryLead TimeTotal ValueAddedValue AddedPercent10.85Day17.00Min2A00701Machine and formcaliper springs2A0060Spring Steel RollsSprings1.000.19%Cycle Time4Hr4.20MinItemQty Per Cycle1RollTotal Cycle Time 17.00MinCapacity297.50Pre OEECapacity350.00OEE Percent85.00%Stations2StnDayScrap Percent10%MinOEE InputPercent85%Takt TimeZ0020Inventory10Roll2Time SummaryLead TimeTotal ValueAddedValue AddedPercentTakt Time8.62249.003.44%4.20MinItemTotal Cycle Time 249.003Min2A0080InventorySetItemDayItemDay2.50 DayRun “Solve” andnote the changes 14400.00inthe chart.1500.75 DaySecSolve1A00201A0040Activity CenterCasting SetsActivity OEE DirectMachine1A0010Inventory1000Activity ScrapActivity StationsMachined Sets1.00SetCycle Time3MinQty Per Cycle1SetCapacity288.00Pre OEECapacity320.00OEE Percent90.00StationsScrap PercentPolish1A0030Inventory1.00Cycle Time5MinQty Per Cycle1ItemCapacity319.20Pre OEECapacity336.00%OEE Percent95.00%2StnStations2Stn5%OEE InputPercent95%Activity Time8HrDayOEE InputPercent90%50ItemDayItemDaySetActivity Time25.00 Day180.00 SecCopyright 2018 The eVSM Group, All Rights Reserved0.25 DayDouble-click tochange to Hr/Day.300.00 SecItemDayItemDay
130allCycle Time / Takt Time Chart4.5Customer43.5Min/ItemCT / TTChart32.5CustomerDemand1000SetWeekShare %100%EffectiveItem1000.00ActivityTakt TimeDemandWeek2Cycle Time Per Unit1.5OEE Remainder Loss1Scrap ished SetsInventory100SetAssembleCutters1.007MinQty Per Cycle1ItemCapacity192.00Pre OEECapacity240.00OEE Percent80.00Package#2A0100Cycle 2A0120Cycle Time2MinQty Per Cycle1ItemCapacity228.00Pre OEECapacity240.00OEE tnActivity Time8HrDayScrap Percent10%OEE InputPercent95%OEE InputPercent80%1Drag out the appropriate add-onsfor each center. Be sure to glue the0.08 Day add-ons to the center.0.50 Day420.00 SecCopyright 2018 The eVSM Group, All Rights Reserved120.00 Sec5.00 DayItem
eVSMDataQuickMfg10.12.0021.01Step 17: Hide/Show Cost VariablesZ0010Time SummaryLead Time10.85Day17.00Min2A00701Total ValueAddedValue AddedPercentClick the Views buttonin the toolbar.ViewsMachine and formcaliper springs2A0060Spring Steel ulativeCost6.00 ItemQty Per Cycle1Total Cycle Time 17.00MinAddedCost300 RollCapacity297.50Pre
This tutorial will guide you through the steps to draw a simple map, perform common calculations, and plot charts using the Quick Manufacturing stencil. Quick Manufacturing Tutorial Viewing/printing eVSM Tutorial: This tutorial is designed for two page layout. If printing, you will need double-sided pr
Step 4: Learn Visio Basics VSM Quick_eVSM Avoid re-sizing eVSM shapes. Instead grow the drawing page when needed. To resize the page, hold down the "Ctrl" key, and then drag any page edge to the required size. This method works on all four edges of the page. Save your Visio file and then insert a new page via the right-mouse menus on the .
Step 3: Learn Visio Basics Avoid re-sizing eVSM shapes. Instead grow the drawing page when needed. To resize the page, hold down the "Ctrl" key, and then drag any page edge to the required size. This method works on all four edges of the page. 1 VSM Save your Visio file and then insert a new page via the right-mouse menus on the page-tabs. 4
Copyright 2015 The eVSM Group, All Rights Reserved Click the Open button and select Kanban under the wizard column. 1 Step 3: Initiate a Kanban Wizard Map
Tutorial 1: Basic Concepts 10 Tutorial 1: Basic Concepts The goal of this tutorial is to provide you with a quick but successful experience creating and streaming a presentation using Wirecast. This tutorial requires that you open the tutorial document in Wirecast. To do this, select Create Document for Tutorial from the Help menu in Wirecast.
Tutorial 1: Basic Concepts 10 Tutorial 1: Basic Concepts The goal of this tutorial is to provide you with a quick but successful experience creating and streaming a presentation using Wirecast. This tutorial requires that you open the tutorial document in Wirecast. To do this, select Create Document for Tutorial from the Help menu in Wirecast.
Tutorial Process The AVID tutorial process has been divided into three partsÑ before the tutorial, during the tutorial and after the tutorial. These three parts provide a framework for the 10 steps that need to take place to create effective, rigorous and collaborative tutorials. Read and note the key components of each step of the tutorial .
Tutorial Process The AVID tutorial process has been divided into three partsÑ before the tutorial, during the tutorial and after the tutorial. These three parts provide a framework for the 10 steps that need to take place to create effective, rigorous and collaborative tutorials. Read and note the key components of each step of the tutorial .
2.1 ASTM Standards: 2 E 178 Practice for Dealing with Outlying Observations E 867 Terminology Relating to Vehicle-Pavement Systems E 1364 Test Method for Measuring Road Roughness by Static Level Method F 457 Test Method for Speed and Distance Calibration of a Fifth Wheel Equipped with Either Analog or Digital Instrumentation 3. Terminology 3.1 Definitions: 3.1.1 aliasing—in the context of .
