Pumping Stations Vol. II No. - Metro

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S.C.R. T.D. LIBPJ\RYManual for Highway Storm WaterPumping Stations Vol. IIOfflcn of R-rchand DevelopmentWashington, O.C. 20590Report No.FHWA-IP-82-17Final ReportOctober 1982U.S.Departmentof TransportationFederal HighwayAdministrationThis document is available to the U.S. public through the National Technical Information Service, Springfield, Virginia 22161

ForewordThis manual provides design information for highway storm water pumpingstations. Pumping stations are necessary where gravity drainage flow isimpossible or uneconomic. The manual should be of interest to hydraulic,construction, and maintenance engineers.State highway agencies, and the Los Angeles County Flood Control District,provided valuable data for this manual and cooperated in on-site fieldreviews. The Hydraulic Institute, numerous manufacturers of pumps andpumping equipment, and several experts in the design of stations alsoprovide data and assistance in this study. The assistance of all partieswho contributed to this manual is sincerely appreciated.Additional copies of the manual can be purchased from the Superintendentof Documents, U.S. Government Printing Office, Washington, O.C. 20402.eq R.BetsoldJ.Director, Office of ImplementationNoticeThis document is disseminated under the sponsorship of the Department ofTransportation in the interest of information exchange. The United StatesGovernment assumes no liability for its contents or use thereof.The contents of this report reflect the views of the authors who areresponsible for the facts and the accuracy of the data presented herein.The contents do not necessarily reflect the official policy of theDepartment of Transportation.This report does not constitute a standard or regulation.The United States Government does not endorse products or manufacturers.Trade or manufacturers names appear herein only because they are consideredessential to the object of this document.

FHWA-IP-82-175 . Report Do October 1982Design Manual for Highway Storm WaterPumping Stations (2 VolLDTles)6 . Performi"t 0,9oni 1otion Code- - - - - - - - - - - - - - - - - - - - - - - - - - - - - ' 8. Performi"I Orgon i zotion Report No .7. A.,thor 1 1 )William F. Lever10 . Wor Unrt No . ITRAIS)William F. LeverConsulting EngineersLong Beach, California11 . Con1roet or Grant No .DOT-FH-11-9282---------------------------12 .13 . Type of Report oncl Per iod Co.,.roclSpon1ori"I Agency Nome oncl AdclrouFederal Highway AdministrationOffice of Research and DevelopmentImplementation DivisionWashington, O.C. 20590Jun e 197 7 - January 198214 . Sponaori"I Agency Coda15. Supplemontory No CO-Contract Managers :Robert BaumgardnerDan O' ConnorRobert HoodHNG-31HBR-06HDV-2116 . Ab11roc 1The purpose of this manual is to provide a comprehensive source of designinformation on storm water pumping stations for highway facilities. However,users are cautioned to use proper engineering judaMent and ust themselvesbe entirely responsible for any inter retations and applications of thedata and opinions set forth herein.An initial field survey was conducted to determine the present practicesand experiences in several States, which proved to be extremely varied,with some basic differences in design concepts. All States were invitedto submit information on their installations and most did so. Some of thedata presented have been taken from these submittal s, and so!Tie from relevantliterature. Seme have been drawn from manufacturers' catalogs. Examplesfrom actual pumping stations have been incorporated whenever possible, byreproducing photographs or construction drawings in simplified for .Various types of pumping stations are discussed in the early cha ters, withguidance as to which might be expected to be most suitable for variou s conditions .Later chapters deal with station machinery and features, including electricalsystems. A number of appendices cover specifications, construction costs,energy economics, and maintenance.17. ICoyWord111 . Oi atributio" Stotomo,,tPumping Stations, Collection Systems,Discharge Systems, achinery,Specifications, Costs, Maintenance19 . Soc.,,i ty Clouif. (of th i a roport)Unclassifiedform DOT F 1700.7Thi s document is avai lab le t o the pu bl icthrou gh the Super intendent of Docume nts ,U.S. Government Pr inting Offi ce,Washington, D. C. 20402.20. 5oc.rity Cluaif. (of thia po90)UnclassifiedC8-72l21- No . of Pogu225Reprod.,ction of completed page o.,thoriaodFor snle by the Superinte ndent of Documen ts. U.S. Governm ent Printing Office. Washi ngton. D.C. 2040222. Puce

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APPENDIX ALIST OF MANUFACTURERSThe following list of manufacturers has been compiled to aidthe designer in identifying manufacturers of pump stationequipment. No approval of products is implied nor is omissionof a company intended to be a negative reflection on any oftheir products.It is the responsibility of the designer toevaluate the products of any company to determine whether ornot they are suitable and will function acceptably in any givenapplication.A list of addresses for the manufacturers listedfollows this Section.CATHODIC PROTECTION EQUIPMENTCOUPLINGS, FLEXIBLEHarco Corp.Heath Consultants, Inc.Wallace & Tiernan, Div.Pennwalt Co.A/C Pipe Inc.Badger Meter Inc.R.H. Baker & Co., Inc.Dresser Mfg. Div., DresserIndustriesFord Meter Box Co., Inc.Johns-ManvilleLimitorque Corp.Mueller Co.Superior Utility Products Inc.Victaulic Co. of AmericaZurn Industries, Inc.COATING AND LINING, METALPROTECTIVE: COAT TARAmeronBethlehem Steel Corp.Engard Coatings Corp.Independent Fitting Co.Koppers Co., Inc.Mead Pipe-AlabamaProgressive Fabricators, Inc.Reilly Tar & Chemical Corp.Russell Pipe & Foundry Co., Inc.Rust-Oleum Corp.Tapecoat Co., Div. TC Mfg. Co.Tnemec Co., Inc.CRANES, OVERHEADChecoCleveland TramrailCraneveyor CorporationJarvis Webb Co.ENGINES, DIESELCOATING AND LINING, METALPROTECTIVE: PAINT AND/OR EPOXYAmeronBethlehem Steel Corp.Engard Coatings Corp.International Oil Corp.Koppers Co., Inc.Progressive Fabricators, Inc.Russell Pipe & Foundry Co., Inc.Rust-Oleum Corp.Tapecoat Co., Div. TC Mfg. Co.Tnemec Co., Inc.A-1Allis-Chalmers Corp.Caterpillar Tractor CompanyWaukesha Engine Div., DresserIndustriesWhite-Superior Div./WhiteMotor Corp.Detroit Diesel Allis o n Di v .General Mo tors Co r p .

ENGINES, GASGEARS, RIGHT ANGLEAllis-Chalmers Corp.Caterpillar Tractor CompanyInternational Harvester Co.Teledyne Wisconsin MotorWaukesha Engine Div.,Dresser IndustriesWhite-Superior Div./WhiteMotor Corp.Amarillo Gear Co.Johnson Gear & Mfg. Co., Ltd.Philadelphia Gear Corp.Randolph Mfg. Co.Western Gear Corp.HOISTSEaton Corp. Hoisting Equipment Div.Harnischfeger CorporationIngersoll-RandKamiuchi Electric Works, Ltd.Robbins & MyersUbe Industries, Ltd.Wright Hoist Div., Ace, Inc.GATES, LIQUID LEVELA/C Pipe Inc.BIF-Unit of General SignalCorp.Bristol Div. of AccoBrooks Instrument Div.,Emerson Electric Co.Hersey Products Inc.Leopold Co., Div. of SybronCorp.Sparling Div., EnvirotechINSTRUMENTS, INDICATING ANDRECORDINGAutocon Industries Inc.,Subsidieary Control DataBIF-Unit of General SignalCorp.Badger Meter Inc.Beckman Instruments Inc.F.S. Brainard & Co.Bristol Div. of AccoBrooks Instrument Div.,Emerson Electric Co.Calgon Corp.Capital Controls Co.Fischer & Porter Co.,Environmental Div.Fisher Scientific Co.General Electric Co.Hach Chemical Co.Hellige Inc.Ionics, Inc.Johnson Div. Universal OilProductsLeopold Co., Div. of SybronCorp.Leupold & Stevens Inc.GATES, SHEAR AND SLUICEA/C Pipe Inc.American Bridge Div., US SteelCorp.Armco Steel Corp., MetalProducts Div.Carlson Metalcraft Co., Inc.Clow Corp.Dresser Mfg. Div., DresserIndustriesRodney Hunt Co., Water ControlEquipment Div.Kubota, Ltd.Mueller Co.Traverse City Iron WorksWaterman Industries, Inc.GEARS, SPEED-REDUCINGGeneral Electric Co.Limitorque Corp.A-2

INSTRUMENTS, INDICATING ANDRECORDING (cont'd)MOTORS, ELECTRIC (cont'd)U.S. Electrical Motors, Div.of Emerson Electric Co.Westinghouse Electric Corp.Yaskawa Electric Mfg. Co.,Ltd.Muesco Inc.Neptune Water Meter Co.,Subsidiary Neptune Intl.Rockwell Intl., Municipal andUtility Div.Sparling Div., EnvirotechTurner DesignsUniversal Engineered Systems,Inc.Wallace & Tiernan, Div.Pennwalt Co.PIPE, ASBESTOS-CEMENTA/C Pipe Inc.Cement Asbestos Products Co.Certain-Teed Corp., Pipe &Plastics GroupJohns-ManvilleTraverse City Iron WorksMETERS, WATER, FLOW,ULTRASONICPIPE, CAST IRONAccusonic Div. of ORE Inc.Badger Meter Inc.Bethlehem Corp.F.S. Brainard & Co.Neptune Microfloc Inc.Subsidiary Neptune Intl.Sparling Div., EnvirotechA/C Pipe Inc.American Cast Iron Pipe Co.Clow Corp.Griffin Pipe Products Co.Lone Star Steel Co.McWane Cast Iron Pipe Co.Mead Pipe-AlabamaTraverse City Iron WorksUS Pipe & Foundry Co.METERS, WATER, VENTURIBIF-Unit of General SignalCorp.Badger Meter Inc.Bristol Div. of AccoKubota, Ltd.Leopold Co., Div. of SybronCorp.Universal Engineered Systems,Inc.Vickery Simms, Inc.PIPE, CONCRETE (PRESSURE)AmeronGifford-Hill-American Inc.Interpace Corp.PIPE, DUCTILE IRONA/C Pipe Inc.American Cast Iron Pipe Co.Clow Corp.Griffin Pipe Products Co.Lynchburgh Foundry, A Mead Co.McWane Cast Iron Pipe Co.Mead Pipe-AlabamaTraverse City Iron WorksUS Pipe & Foundry Co.MOTORS, ELECTRICAllis-Chalmers Corp.Baldor Electric CompanyCentury Electric Div., GouldInc.General Electric Co.The Ideal Electric & Mfg. Co.The Lincoln Electric Co.Marathon ElectricReliance Electric Co.Reuland Electric Co.A-3

PIPE, STEELPUMPS, CENTRIFUGAL, HORIZONTAL(cont'd.)A/C Pipe Inc.American Bridge Div., US SteelCorp.AmeronBethlehem Steel Corp.Gifford-Hill-American Inc.Lone Star Steel Co.Progressive Fabricators, Inc.Door-Oliver Inc.Fairbanks Morse Pump Div./Colt IndustriesHayward Tayler Inc.Kubota, Ltd.Pacific Pumping Co.Peerless PumpTRW Mission Mfg. Co.E.H. Wachs Co.Waterous Co.Worthington Pump Inc.PIPE FITTINGS, DISTRIBUTIONA/C Pipe Inc.American Cast Iron Pipe Co.AmeronR.H. Baker & Co., Inc.Clow Corp.Dayton Foundry Co.Dresser Mfg. Div., DresserIndustriesDuctile Iron Co. of AmericaGifford-Hill-American Inc.Goodall Rubber Co.Griffin Pipe Products Co.Independent Fitting Co.Johns-ManvilleLynchburgh Foundry, A Mead Co.McWane Cast Iron Pipe Co.Mead Pipe-AlabamaMueller Co.Russell Pipe & Foundry Co.,Inc.R & G Sloane Mfg. Co. Inc.A.O. Smith-Inland Inc.Superior Utility Products Inc.Traverse City Iron WorksTyler Pipe Industries Inc.US Pipe & Foundry Co.Victaulic Co. of AmericaPUMPS, VERTICALAllis-Chalmers Corp.Aurora Pump, Unit GeneralSignal Corp.Byron Jackson Pump Div.Borg-WarnerCascade Pump Co.Johnston Pump Co.Kubota, Ltd.Patterson Pump Div., DubieClark Co.Peerless PumpU.S. PumpsWorthington Pump Inc.PUMPS, SCREWLakeside Pump Co.Link-Belt, Div. of FMCPassevant Mfg.PUMPS, SUBMERSIBLEA/C Pipe Inc.Aurora Pump, Unit GeneralSignal Corp.Byron Jackson Pump Div.Borg-WarnerDorr-Oliver Inc.EMU Pollution Equipment Co.ESSCOFlygt Corp./ITTHayward Tyler Inc.Johnston Pump Co.PUMPS, CENTRIFUGAL, HORIZONTALAllis-Chalmers Corp.Aurora Pump, Unit GeneralSignal Corp.Bingham-Willamette Co.Byron Jackson Pump Div.Borg-WarnerDelaval Turbine Inc.A-4

VALVE OPERATING UNITS(cont'd.)PUMPS, SUBMERSIBLE (cont'd)Kubota, Ltd.Midland Pump Co.Pacific Pumping Co.E.H. Wachs Co.Wemco Div. of EnvirotechWorthington Pump Inc.Limitorque Corp.Raymond Control Systems,Div. Vapor Corp.Rotork, Inc.Seibu Electric Mfg. Co., Ltd.E.H. Wachs Co.PUMPS, SUMPVALVES, AIR RELIEFA/C Pipe Inc.Aurora Pump, Unit GeneralSignal Corp.Byron Jackson Pump Div.Borg-WarnerClow Corp.ESSCOHayward Tyler Inc.Johnston Pump Co.Wemco Div. of EnvirotechWorthington Pump Inc.A/C Pipe Inc.APCO/Valve & Primer Corp.CLA-VAL Co.James Jones Co.Kubota, Ltd.Multiplex Mfg. Co. CrispinValve Div.Simplex Valve & Meter Co.Traverse City Iron WorksVALVES, BACKFLOW PREVENTIONTELEMETERING EQUIPMENTA/C Pipe Inc.APCO/Valve & Primer Corp.Badger Meter Inc.Braukmann Controls Corp.CLA-VAL Co.Hersey Products Inc.Kennedy Valve Mfg. Co. Inc.Kent Meter Sales Inc.Neptune Water Meter Co.,Subsidiary of Neptune Intl.Rockwell Intl., Municipal &Utility Div.Toro Technology Center, Div.of Toro Co.Watts Regulator Co.A/C Pipe Inc.Autocon Industries Inc.,Subsidiary Control DataAutomation Assoc. Inc.BIF-Unit of General SignalCorp.Bristol Div. of ACCOMcCrometer Corp.Sparling Div., EnvirotechUniversal Engineered Systems,Inc.Teleproducts, Inc.VACUUM TRUCKSCentral Engineering Company,Inc.VALVES, BALLA/C Pipe Inc.Bingham-Willamette Co.Ford Meter Box Co. Inc.Jenkins Bros. Ltd.James Jones Co.A.Y. McDonald Mfg. Co.Multiplex Mfg. Co., CrispinValve Div.Pacific Valve Co.VALVE OPERATING UNITSA/C Pipe Inc.Bingham-Willamette Co.The Cavins Co.E-I-M Company, Inc.Kennedy Valve Mfg. Co. Inc.Keystone Valve Div., KeystoneIntl.A-5

VALVES, BALL (cont'd.)VALVES, CHECK (cont'd.)Henry Pratt Co.R. & G. Sloane Mfg. Co. Inc.Watts Regulator Co.Zurn Industries, Inc.Kubota, Ltd.The Wm. Powell Valve Co.VALVES, FLAPA/C Pipe Inc.Armco Steel Corp., MetalProducts Civ.Carlson Metalcraft Co. Inc.Clow Corp.Dresser Mfg. Div., DresserIndustriesRodney Hunt Co., WaterControl Equipment Div.Kubota, Ltd.Mueller Co.Traverse City Iron WorksWaterman Industries, Inc.VALVES, BUTTERFLYA/C Pipe Inc.Allis-Chalmers Corp.American Cast Iron PipeCo.APCO/Valve & Primer Corp.BIF-Unit of General SignalCorp.Bingham-Willamette Co.Clow Corp.Dresser Mfg. Div., DresserIndustriesFMC Corp., Fluid ControlOperationsJankins Bros. Ltd.Kennedy Valve Mfg. Co., Inc.Keystone Valve Div., KeystoneIntl.Kubota, Ltd.MCC Center Line, Unit MarkControls Corp.Mueller Co.Henry Pratt Co.TRW Mission Mfg. Co.Traverse City Iron WorksVictaulic Co. of AmericaVALVES, GATEA/C Pipe Inc.American Cast Iron Pipe Co.Clow Corp.Crane Co.Dresser Mfg. Div., DresserIndustriesEast Jordan Iron Works, Inc.Griffin Pipe Products Co.James Jones Co.Kennedy Valve Mfg. Co. Inc.Kubota, Ltd.Mueller Co.Patterson Industries Inc.,Valve Div.The Wm. Powell Valve Co.Standard Fire ProtectionEquipmentTraverse City Iron WorksUS Pipe & Foundry Co.VALVES, CHECKA/C Pipe Inc.Allis-Chalmers Corp.American Cast Iron Pipe Co.APCO/Valve & Primer Corp.Braukmann Controls Corp.ChapmanCLA-VAL Co.Clow Corp.Crane Co.Dresser Mfg. Div., DresserIndustriesFMC Corp., Fluid ControlOperationsFord Meter Box Co., Inc.VACUUM LOADERSPeabody MyersA-·6

ADDRESSES OF MANUFACTURERSA/C PIPE INC.Boro & Secane RoadBox 443Primos, Pa. 19018AUTOCON INDUSTRIES INC., SUBSIDIARY CONTROL DATA2300 Berkshire Lan eMinneapolis, Mn. 55441ACCUSONIC DIV. OF ORE INC.Box 709Falmouth, Ma. 02541AUTOMATION ASSOC. I NC .1339 Lawrence DriveNewbury Park, Ca. 91320ALLIS-CHALMERS CORP.Box 512Milwaukee, Wi. 53201BIF-UNIT OF GENERAL SIGNALCORP.1600 Division RoadWest Warwick, R.I. 02893AMARILLO GEAR COMPANYBox 1789Amarillo Tx. 79105BADGER METER INC.4545 W. Brown Deer RoadMilwaukee, Wi. 53223AMERICAN BRIDGE DIV., U.S.STEEL CORP.600 Grant StreetPittsburgh, Pa. 15230R.H. BAKER & CO. INC.2929 So. Santa Fe AvenueLos Angeles, Ca. 90058AMERICAN CAST IRON PIPE CO.Box 2727Birmingham, Al. 35202BALDOR ELECTRIC COMPANYBox 6238Ft. Smith, Ar. 72901AMERON4700 Ramona BoulevardBox 3000Monterey Park, Ca. 91754BECKMAN INSTRUMENTS INC.2500 Harbor BoulevardFullerton, Ca. 92634BETHLEHEM CORP.25th & Lenox StreetBox 348Easton, Pa. 18042APCO/VALVE & PRIMER CORP.1420 So. Wright BoulevardSchaumburg, Il. 60196ARMCO STEEL CORP. METALPRODUCTS DIV.Box 800Middletown, Oh. 45042BETHLEHEM STEEL CORP.701 E. 3rd StreetBethlehem, Pa. 18016BINGHAM-WILLAMETTE CO.2800 N.W. Front AvenuePortland, Or. 97210AURORA PUMP, UNIT GENERALSIGNAL CORP.800 Airport RoadNorth Aurora, Il. 60542F.S. BRAINARD & CO.231 Penn StreetBurlington, N.J. 08016A-7

CERTAIN-TEED CORP., PIPEPLASTICS GROUPBox 860Valley Forge, Pa. 19483BRAUKMANN CONTROLS CORP.56 Harvester AvenueBatavia, N.Y. 14020BRISTOL DIV. OF ACCO40 Bristol StreetWaterbury Ct. 06720&CHECO CRANE HOIST ENGINEERINGCORP.6515 Salt Lake AvenueBell, Cal. 90201BROOKS INSTRUMENT DIV.EMERSON ELECTRIC CO.407 West Vine StreetHatfield, Pa. 19440CLA-VAL CO.Box 1325Newport Beach, Ca. 92663BYRON JACKSON PUMP DIV.BORG-WARNER2300 East Vernon AvenueLos Angeles, Ca. 90058CLEVELAND TRAMRAIL2115 W. Crescent AvenueSuite HAnaheim, Ca. 92801CALGON CORP.Box 1346Pittsburgh, Pa. 15230CLOW CORP.1211 W. 22nd StreetExecutive Plaza EastOak Brook, Il. 60521CAPITAL CONTROLS CO.202 Advance LaneColmar, Pa. 18915CRANE CO.4100 South Kedzie AvenueChicago, Il. 60632CARLSON METALCRAFT CO. INC.828 Hingham StreetRockland, Ma. 02370CRANEVEYOR CORP.1524 No. Potrero AvenueSo. El Monte, Ca. 91733CASCADE PUMP CO.11212 Norwalk BoulevardSanta Fe Springs, Ca. 90670DAYTON FOUNDRY CO.11803 Industrial AvenueSouth Gate, Ca. 90280CATERPILLAR TRACTOR CO.100 N.E. Adam StreetPeoria, Il. 61602DELAVAL TURBINE INC.Box 251Trenton, N.J. 08602THE CAVINS CO.2853 Cherry AvenueLong Beach, Ca. 90806DORR-OLIVER INC.77 Havemeyer LaneStamford, Ct. 06904CEMENT ASBESTOS PRODUCTS CO.Box 3435Birmingham, Al. 35205DRESSER MFG. DIV., DRESSERINDUSTRIES41 Fisher AvenueBradford, Pa. 16701CENTURY ELECTRIC DIVISION,GOULD INC.1831 Chestnut StreetSt. Louis, Mo. 63166DUCTILE IRON CO. OF AMERICACarolyn AvenueSavannah, Ga. 31401A-8

ESSCO4935 Telegraph RoadLos Angeles, Ca. 90022GIFFORD-HILL-AMERICAN INC.Box 47127Dallas, Tx. 75247E-I-M COMPANY, INC.Box 8Missouri City, Tx. 77459GOODALL RUBBER CO.Box 631Trenton, N.J. 08604EAST JORDAN IRON WORKS, INC.East Jordan, Mi. 49727GRIFFIN PIPE PRODUCTS CO.2000 Spring RoadOak Brook, Il. 60521EATON CORPORATION HOISTINGEQUIPMENT DIV.Highway No. 1 NorthForrest City, Ak. 72335HAC CHEMICAL CO.Box 907Ames, Ia. 50010ENGARD COATINGS CORPORATION2020 West 15th StreetLong Beach, Ca. 90813HARCO CORP.1055 West Smith RoadMedina, Oh. 44256FAIRBANKS MORSE PUMP DIVISIONof COLT INDUSTRIES3601 FAIRBANKS AVENUEKANSAS CITY, KANSAS 66110HARNISCHFEGER CORPORATIONBox 554Milwaukee, Wi. 53201HAYWARD TYLER INC.25 Harbor AvenueNorwalk, Ct. 06850FMC CORP., FLUID CONTROLOPERATIONS10516 Old Katy RoadBox 19465Houston, Tx. 77024HEATH CONSULTANTS INC.100 Tosca DriveBox 456Stoughton, Ma. 02072FISCHER & PORTER CO.,ENVIRONMENTAL DIV.County Line RoadWarminster, Pa. 18974HELLIGE INC.877 Steward AvenueGarden City, N.Y. 11530FISHER SCIENTIFIC CO.711 Forbes AvenuePittsburgh, Pa. 15219HERSEY PRODUCTS INC.250 Elm StreetDedham, Ma. 02026FORD METER BOX CO. INC.775 Manchester AvenueBox 443Wabash, In. 46992RODNEY HUNT CO., WATERCONTROL EQUIPMENT DIV.102 Water StreetOrange, Ma. 01364GENERAL ELECTRIC CO.Sac Building 81-1111 River RoadSchenectady, N.Y. 12345THE IDEAL ELECTRIC &MANUFACTURING CO.330 East First StreetMansfield, Oh. 44903GENERAL MOTORS CORPORATIONDETROIT DIESEL ALLISON DIV.13400 West Outer DriveDetroit, MI 48228A-9

KAMIUCHI ELECTRIC WORKS, LTD.U.S. Representative:INDEPENDENT FITTING CO.10775 S.W. Cascale BoulevardBox 23294Portland, Or. 97223Marubeni America Corp.Hydraulic Machinery Dept.624 South Grand AvenueLos Angeles, Ca. 90017INGERSOLL-RANDWoodcliff Lake, N.J. 07675INTERNATIONAL HARVESTERPay Line Division600 Woodfield DriveSchaumburg, Il. 60172KENNEDY VALVE MFG. CO. INC.1021 East Water StreetElmira, N.Y. 14902KENT METER SALES INC.7 E. Silver Springs Blvd.Suite 400Ocala, Fl. 32670INTERNATIONAL OIL CORP.301 S. 21st StreetBirmingham, A. 35210INTERPACE CORP.260 Cherry Hill RoadParsippany, N.J. 07054KEYSTONE VALVE DIV.,KEYSTONE INTL.9600 West Gulf Bank DriveHouston, Tx. 77040IONICS, INC.65 Grove StreetWatertown, Ma. 02172KOPPERS CO. INC.1900 Koppers BuildingPittsburgh, Pa. 15219JARVIS-WEBB CO.739 Moore RoadAvon Lake, Oh. 44012KUBOTA, LTD.U.S. Representative:Marubeni America Corp.Hydraulic Machinery Dept.624 South Grand AvenueLos Angeles, Ca. 90017JOHNS-MANVILLEBox 5108Denver, Co. 80217JOHNSON DIV. UNIVERSAL OILPRODUCTSBox 3118St. Paul, Mn. 55165LEOPOLD CO., DIV. OFSYBRON CORP.227 South Division StreetZelienope, Pa. 16063JOHNSON GEAR & MANUFACTURINGCO., LTD.921 ParkerBerkeley, Ca. 94710LEUPOLD & STEVENS INC.Box 688Beaverton, Or. 97005JOHNSTON PUMP CO.1775 East Allen AvenueGlendora, Ca. 91740LIMITORQUE CORP.181 South Gulph RoadKing of Prussia, Pa. 19333JAMES JONES CO.4127 Temple City BoulevardEl Monte, Ca. 91734THE LINCOLN ELECTRIC COMPANY22801 St. Clair AvenueCleveland, Oh. 44117A-10

LONE STAR STEEL CO.2200 West Mockingbird LaneBox 35888Dallas, Tx. 75235NEPTUNE MICROFLOC INC.,SUBSIDIARY NEPTUNE INTL.Box 612Corvallis, Or. 97330LYNCHBURGH FOUNDRY, A MEAD CO.Dwr. 411Lynchburg, Va. 24505NEPTUNE WATER METER CO.,SUBSIDIARY NEPTUNE INTL.Route 229 S.Box 458Tallassee, Al. 36078MARATHON ELECTRICBox 630Randolph & Cherry StreetsWausau, Wi.PACIFIC PUMPING CO.9201 San Leando StreetOakland, Ca. 94604MCC CENTER LINE, UNIT MARKCONTROLS CORP.1007 East AdmiralTulsa, Ok. 74101PACIFIC VALVE CO.3201 Walnut AvenueLong Beach, Ca. 90807McCROMETER CORP.3255 West Stetson AvenueHemet, Ca. 92343PASSAVANT CORP.Carson RoadBox 2503Burmingham, Al. 35201A.Y. McDONALD MFG. CO.Box 508Dubuque, Ia. 52001PATTERSON INDUSTRIES INC.,VALVE DIV.1250 St. George StreetBox 1069East Liverpool, Oh. 43920McWANE CAST IRON PIPE CO.Box 607Birmingham, Al. 35201MEAD PIPE-ALABAMABox 309Anniston, Al. 36201PATTERSON PUMP DIVISIONDUBIE-CLARK COMPANYBox 790Toccoa, Ga. 30577MUELLER CO.500 West El Dorado StreetDecatur, Il. 62525PEERLESS PUMP1200 Sycamore StreetMontebello, Ca. 90640MUESCO INC.Box 36425Houston, Tx. 77036PHILADELPHIA GEAR CORPORATIONKing of Prussia, Pa. 19406THE WM. POWELL VALVE COMPANY2503 Spring Grove AvenueCincinnati, Oh. 45214MULTIPLEX MFG. CO.CRISPIN VALVE DIV.600 Fowler AvenueBerwick, Pa. 18603HENRY PRATT CO.430 So. Highland AvenueAurora, Il. 60507PEABODY MYERS1621 South Illinois StreetStreator, IL 61364A-11

PROGRESSIVE FABRICATORS, INC.6800 Prescott AvenueSt. Louis, Mo. 63147SEIBU ELECTRIC MFG. CO., LTD.U.S. Representative:Marubeni America Corp.Hydraulic Machinery Dept.624 South Grand AvenueLos Angeles, Ca. 90017RAYMOND CONTROL SYSTEMS,DIV. VAPOR CORP.315 Kirk RoadSt. Charles, Il. 60174SIMPLEX VALVE & METER CO.50 FultonLancaster, Pa. 17602REILLY TAR & CHEMICAL CORP.1510 Market Square Center151 North Delaware StreetIndianapolis, In. 46204R. & G. SLOANE MFG. CO. INC.7606 N. Clybourn AvenueSun Valley, Ca. 91352RANDOLPH MFG. CO.1110 N. Avenue TBox 5306Lubbock, Tx. 79417A.O. SMITH-INLAND INC.2700 W. 65th StreetLittle Rock, Ar. 72209RELIANCE ELECTRIC CO.24701 Euclid AvenueCleveland, Oh. 44117SPARLING DIV., ENVIROTECH4097 N. Temple City BoulevardEl Monte, Ca. 91731REULAND ELECTRIC COMPANY17969 East Railroad StreetIndustry, Ca. 91749STANDARD FIRE PROTECTIONEQUIPMENT2210 N. Tryon StreetCharlotte, N.C. 28231ROBBINS & MYERS1345 Lagonda AvenueSpringfield, Oh. 45501SUPERIOR UTILITY PRODUCTSINC.2590 Lafayette StreetSanta Clara, Ca. 95050ROCKWELL INTL., MUNICIPAL& UTILITY DIV.400 N. Lexington AvenuePittsburgh, Pa. 15208TRW MISSION MFG. CO.Box 40402Houston, Tx. 77040ROTORK, INC.Box 278Babylon, N.Y. 11702TAPECOAT CO., DIV. TC MFG.RUSSELL PIPE & FOUNDRY CO. INC.Box 730Alexander City, Al. 35010co.1521 Lyons StreetEvanston, Il. 60204TELEDYNE WISCONSIN MOTOR1910 South 53Milwaukee, Wi. 53246RUST-OLEUM CORP.3201 Oakton StreetEvanston, Il. 60204A-12

TNEMEC CO. INC.Box 1749Kansas City, Mo. 64141VICKERY SIMMS, INC.905 Mayfield RoadBox 459Arlington, Tx. 76010TORO TECHNOLOGY CENTER,DIV. OF TORO CO.1709 La Costa Meadows DriveSan Marcos, Ca. 92069VICTAULIC CO. OF AMERICA3100 Hamilton BoulevardSouth Plainfield, N.J. 07080TRAVERSE CITY IRON WORKSBox 848Traverse City, Mi. 49684E.H. WACHS CO.100 Shepard StreetWheeling, Il. 60090TURNER DESIGNS2247A Gold Middlefield WayMountain View, Ca. 94043WALLACE & TIERNAN, DIV.PENNWALT CO.25 Main StreetBelleville, N.J. 07109TYLER PIPE INDUSTRIES INC.Box 2027Tyler, Tx. 75710WATERMAN INDUSTRIES, INC.Box 458Exeter, Ca. 93221UNIVERSAL ENGINEERED SYSTEMS,INC.7070 Commerce CirclePleasanton, Ca. 94550WATEROUS CO.300 John E. Carroll Ave. E.South St. Paul, Mn. 55075U.S. ELECTRICAL MOTORS DIV.OF EMERSON ELECTRIC CO.125 Old Gate LaneMilford, Ct. 06460WATTS REGULATOR CO.Box 628Lawrence, Ma. 01842WAUKESHA ENGINE DIV.,DRESSER INDUSTRIES100 W. St. Paul AvenueWaukesha, Wi. 53186U.S. PIPE & FOUNDRY CO.Box 10406North Birmingham, Al. 35202WEMCO, DIVISION OFENVIROTECH CORP.Box 15619721 North B StreetSacramento, Ca. 95813U.S. PUMPS2325 East 49th StreetLos Angeles, Ca. 90058UBE INDUSTRIES, LTD.U.S. Representative:WESTERN GEAR CORP.2600 E. Imperial Hwy.Lynwood, Ca. 90262Marubeni America Corp.Hydraulic Machinery Dept.624 South Grand AvenueLos Angeles, Ca. 90017WESTINGHOUSE ELECTRIC CORP.4454 Genesee StreetBuffalo, N.Y. 14240A-13

WHITE SUPERIOR DIV.WHITE MOTOR CO.1401 Sheridan AvenueSpringfield, Oh. 45501WORTHINGTON PUMP INC.2700 Sheffield StreetMountainside, N.J. 07092WRIGHT HOIST DIV., ACCO INC.1110 Princess StreetYork , Pa . 17403YASKAWA ELECTRIC MFG. CO., LTD.U.S. Representative:Marubeni Amer ica Corp.Hydraulic Machinery Dept.624 South Grand AvenueLos Angeles, Ca. 90017ZURN INDUSTRIES, INC.One Zurn PlaceErie, Pa. 16512* * * * * * * * * * * *A-14

APPENDIX BBIBLIOGRAPHY1.Hicks, Tyler G. and Edwards, Theodore W.: "Pump ApplicationEngineering", McGraw-Hill Book Company, New York, 1971.2."Pump Station Design Manual'', Los Angeles County FloodControl District, Los Angeles, 1971.3.Karassik, I.J. and Carter, R.: "Centrifugal Pumps:Selection, Operation and Maintenance", McGraw-Hill BookCompany, New York, 1960.4."Hydraulic Institute Standards for Centrifugal RotaryReciprocating Pumps", 12th ed., Hydraulic Institute,Cleveland, Ohio, 1969.5.Davis, Calvin V. and Sorenson, Kenneth E.: "Handbook ofApplied Hydraulics", 3rd ed., McGraw-Hill Book Company,New York, 1969.6."Flow of Fluids through Valves, Fittings, and Pipe",Crane Co., Technical Paper 410, 1969.7."Pipe Friction Manual", 3rd ed., Hydraulic Institute,New York, 1961.8.King, H.W. and Brater, E.:"Handbook of Hydraulics",5th ed., McGraw-Hill Book Company, New York, 1963.9.Engineering Manual EM 1110-2-3102, "General Principles ofPumping Station Design and Layout", Headquarters, Department of the Army, Office of the Chief of Engineers, 1962.10.Engineering Manual EM 1110-2-3105, "Mechanical andElectrical Design of Pumping Stations", Headquarters,Department of the Army, Office of the Chief of Engineers,1962.11."Design and Construction of Sanitary and Storm Sewers,ASCE Manuals of Engineering Practice - No. 37" (WPCFManual of Practice No. 9) .12.Dicmas, J.L.: "Development of an Optimum Sump Design forPropeller and Mixed-Flow Pumps'', ASME Paper 67-FE-26.13."Power Test Code, Centrifugal Pumps", PTC 8.2 1965,American Society of Mechanical Engineers.B-1&

14."American Standards for Vertical Turbine Pumps",ANSI B-58.l (AWWA E 101-71), American Water WorksAssociation.15.Dudley, D.W.: "Gear Handbook", McGraw-Hill Book Company,New York, 1962.16."Philadelphia Application Engineered Gearing Catalog",G-965, Philadelphia Gear Corp., King of Prussia, Pa.17.Libb y , Charles C.: "Motor Selection and Application",McGraw-Hill Book Company, New York, 1960.18.Smeaton, Robert W. (editor): "Motor Application andMaintenance Handbook", McGraw-Hill Book Company, New York,1969.19.National Fire Protection Association: "National ElectricalCode" 1975 ed., NFPA No. 70-1975, 1974.20.Gunther, F.J.: "Gas Engine Power for Water and WastewaterFacilities, Water & Sewerage Works", Vols. 112 and 113,November 1965 to Jul y 1966.21."Engine Installation Manual", Internal Combustion EngineInstitute, 1962.22.Grant, Eugene L. and Ireson, W. Grant: "Principles ofEngineering Economy", 5th ed., The Ronald Press Company,New York, 1970.23.Moore, A.W. and Sens, Howard (eds.): "The Vertical Pump",Johnston Pump Company, Pasadena, Ca., 1954.24.Linsley, Ray K. and Franzini, Joseph B.: "Water ResourcesEngineering", McGraw-Hill Book Company, New York, 1972.25.Karassik, J.: Krutzsch, William C.; Fraser, Warren H.; andMessina, Joseph P. (eds.), "Pump Handbook", McGraw-HillBook Company, New York, 1976.26."Johnston Engineering Data Book 753", Johnston PumpCompany, Glendora, Ca.27."Kubota Pump Handbook", Kubota America Corp., New York.28.Ronald E. Bartlett: "Pumping Stations for Water andSewage", Applied Science Publishers, Ltd., London, England.29.Waste water Po llu t i o n Co ntro l Federation, Washingto n, D.C.:"Desi g n of Waste water and Sto rmwater Pumping Stations", 1981.* * * * * * * * * * * *B-2

APPENDIX CCONSTRUCTION COSTSIt has not been possible within the scope of this Manual toaccumulate cost data which would permit meaningful comparisonsto be made between the various types of station illustrated.The cost of identical construction will vary from one part ofthe nation to another, and the construction market conditionsprevailing at the time of inviting bids may cause significantvariations.However, in the case of the Westside Pump Station,Long Beach, Ca., complete data is available from the Bid Formwhich was utilized.Bids were taken in January 1978 and a contract was awarded for the entire construction, based on the total price bid by the lowest of five bidders. Construction wascompleted in April 1979 for substantially the same figure as bid,there being no significant change in plans or extra costsincurred. Figures 15-1 through 15-5 sh ow the s cop e o f wo rk.The lowest total price bid for the station of 181 cfs Q was 1,100,106.00, representing a unit cost of 6,078 per cfs ofpumping capacity.The construction extended from a four-footlength of 75" diameter R.C.P. inlet pipe upstream of the sta tionto the downstream end of the discharge manifold. The stationwas constructed complete as one unit, with separate contractsbeing awarded for the collection lines upstream of the stationand the discharge line downstream of the station.There was adifference between the low bid and second low bid of 33,387.00while the high bid of five received was 1,293,261.70.The merits of itemizing quantities in a bid form may be argued,because there is usually some unbalancing of items, but studyand analysis generally provides some worthwhile insights intothe mysteries of the bidding and pricing process.Finally, it is possible to arrive at some y ardstick estimates ofthe cost of pumping stations, expressed in dollars per cubic footper second pumped. A range of 3,000 - 8,000 per cfs in 1982dollars is suggested.The unit cost for sm

Byron Jackson Pump Div. Borg-Warner Cascade Pump Co. Johnston Pump Co. Kubota, Ltd. Patterson Pump Div., Dubie-Clark Co. Peerless Pump U.S. Pumps Worthington Pump Inc. PUMPS, SCREW Lakeside Pump Co. Link-Belt, Div. of FMC Passevant Mfg. PUMPS, SUBMERSIBLE A/C Pipe Inc. Aurora Pump, Unit General Signal Corp.

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