HYDRAULIC CRAWLER CRANE - Kobelco Cranes
HYDRAULIC CRAWLER CRANEModel: 7120-1FMax. Lifting Capacity: 120 t x 5.0 mMax. Crane Boom Length: 61.0 mMax. Long Boom Length: 79.2 mMax. Fixed Jib Combination: 61.0 30.5 mMax. Tower Jib Combination: 51.7 44.2 m
CONFIGURATIONLong BoomMax. Lifting Capacity:24 metric ton x 16.0 mMax. Boom Length:79.2 mCrane BoomMax. Lifting Capacity:120 metric ton x 5.0 mMax. Boom Length:61.0 m1Fixed JibMax. Lifting Capacity:12 metric ton x 28.0 mMax. Combination:61.0 m 30.5 m
CONTENTSConfiguration ··················· 1Specifications ···················· 3General Dimensions ········· 5Boom andJib ArrangementsCrane BoomArrangements ················· 7Fixed JibArrangements ················· 7Long BoomArrangements ················· 8Tower JibMax. Lifting Capacity:20 metric ton x 15.0 mMax. Combination:51.7 m 44.2 mTowerArrangements ················· 9Tower JibArrangements ················· 9Working Ranges andLifting CapacitiesCrane BoomWorking Ranges ··········· 11Crane BoomLifting Capacity ············ 12Auxiliary Sheave Lifting Capacityfor Crane Boom ····················· 13Long BoomWorking Ranges ··········· 14Long BoomLifting Capacity ············ 15Auxiliary Sheave Lifting Capacityfor Long Boom ····················· 15Fixed JibWorking Ranges ··········· 16Fixed JibLifting Capacities ········· 17Tower JibWorking Ranges ········· 19Tower JibLifting Capacities ············ 21Parts and Attachments ··· 272
SPECIFICATIONSPower PlantModel: Hino diesel engine P11C-UNType: Water-cooled, direct fuel injection, with turbochargerCompiles with NRMM (Europe) Stage IIIA and US EPA Tier III.Displacement: 10.520 litersRated Power: 247 kW at 2,000 min-1 {rpm} (ISO)Max. torque: 1,300 N m/1,500 min-1Cooling system: Liquid, recirculating bypassStarter: 24 V/6.0 kWRadiator: Corrugated type core, thermostatically controlledAir cleaner: Dry type with replaceable paper elementThrottle: Electric throttle control, twist grip typeFuel filter: Replaceable paper elementBatteries: Two 12V, 136 Ah/5HR capacity batteries, series connected.Fuel tank capacity: 400 litersHydraulic SystemFour variable displacement piston pumps are driven by heavyduty pump drive. Two of variable displacement pumps are usedin the main hook hoist circuit, auxiliary hook hoist circuit andeach propel circuit. One of the other two pumps is used in theswing circuit. The other is used in the boom hoist circuit andthird hoist circuit.Control: Full-flow hydraulic control system for infinitely variablepressure to front and rear drums, boom hoist brakes andclutches. Controls respond instantly to the touch, deliveringsmooth function operation.Cooling: Oil-to-air heat exchanger (plate-fin type)Filtration: Full-flow and bypass type with replaceable elementElectrical system: All wiring corded for easy servicing, individual fused branch circuits.Max. relief valve pressure:Load hoist, boom hoist and propel system:31.9 MPa {325 kgf/cm2}Swing system: 27.5 MPa {280 kgf/cm2}Control system: 7.0 MPa {71 kgf/cm2}Reservoir capacity: 535 litersBoom Hoisting SystemPowered by a hydraulic motor through a planetary reducer.Brake: A spring-set, hydraulically released multiple-disc brakeis mounted on the boom hoist motor and operated through acounter-balance valve.Drum lock: External ratchet for locking drum.Drum: Single drum, grooved for 20 mm dia. wire rope.Line speed: Single line on first drum layerHoisting/Lowering: 48 to 2 m/min3Diameter of wire ropesBoom guy line: 30 mmBoom hoist reeving: 12 parts of 20 mm dia.high strengthwire ropeBoom backstops: Telescopic type with spring bumperRequired for all boom lengthsLoad Hoist SystemFront and rear drums for load hoist powered by a hydraulicvariable plunger motors, driven through planetary reducers.Negative Brake: A spring-set, hydraulically released multipledisc brake is mounted on the hoist motor and operated througha counter-balance valve. (Positive free fall brake is optionalitem.)Drum lock: External ratchet for locking drum.Drums:Front drum:666 mm P.C.D. x 672 mm Lg. wide drum, grooved for26 mm wire rope. Rope capacity is 275 m working lengthand 350 m storage length.Rear drum:666 mm P.C.D. x 672 mm Lg. wide drum, grooved for26 mm wire rope. Rope capacity is 255 m working lengthand 350 m storage length.Note: Rope lengths listed above denote drum capacity and may differ fromactual rope lengths supplied when machinery is shipped.Line speed: Single line on the first drum layerHoisting/Lowering: 120 to 3 m/minTower Jib Hoisting/Lowering: 60 to 3 m/min (Rear drum)Line Pull (Single-line):Rated line pull: 118 kN {12.0 tf}Swing SystemSwing unit is powered by hydraulic motor driving spur gearthrough planetary reducer, the swing system provides 360 rotation.Swing brakes: A spring-set, hydraulically released multipledisc brake is mounted on swing motor.Swing circle: Single-row ball bearing with an integral internallycut swing gear.Swing lock: Manually, four position lock for transportationSwing speed: 2.1 min-1 {rpm}Upper StructureTorsion-free precision machined upper frame. All componentsare located clearly and service friendly. Engine with low noiselevel.Counterweight: 52.3 ton
Shoes (flat): 60 shoes, 910 mm wide each crawlerMax. travel speed: 1.3/0.9 km/hMax. gradeability: 30%Cab & ControlTotally enclosed, full vision cab with safety glass, fullyadjustable, high backed seat with a head-rest and armrests,and intermittent wiper and window washer (skylight and frontwindow).Cab fittings:Air conditioner, convenient compartment (for tool), cup holder,ashtray, cigarette lighter, sun visor, roof blind, tinted glass, floormat, foot-rest, shoe trayControls:Four adjustable levers for front drum, rear drum, boom drum andswing controlsLower StructureSteel-welded carbody with axles. Crawler assemblies aredesigned with quick disconnect feature for individual removalas a unit from axles. Crawler belt tension is maintained byhydraulic jack force on the track-adjusting bearing block.Crawler drive: Independent hydraulic propel drive is built intoeach crawler side frame. Each drive consists of a hydraulicmotor propelling a driving tumbler through a planetary gearbox. Hydraulic motor and gear box are built into the crawlerside frame within the shoe width.Crawler brakes: Spring-set, hydraulically released parkingbrakes are built into each propel drive.Steering mechanism: A hydraulic propel system provides bothskid steering (driving one track only) and counter-rotating steering (driving each track in opposite directions).Track rollers: Sealed track rollers for maintenance-free operation.WeightIncluding upper and lower machine, 52.3 ton counterweight,basic boom (or basic tower basic tower jib), hook, and otheraccessories.SpecificationCrane boomTower JibWeightApprox. 120 ton,Approx. 130 ton,Ground pressure94 kPa {0.96 kgf/cm2}102 kPa {1.04 kgf/cm2}AttachmentBoom and Jib:Welded lattice construction using tubular, high-tensile steelchords with pin connections between sections.Boom and Jib LengthMin. Length(Min. Combination)Max. Length(Max. Combination)Crane Boom15.2 m61.0 mLong Boom61.0 m79.2 mFixed Jib24.4 m 12.2 m61.0 m 30.5 mTower Jib30.4 m 22.9 m51.7 m 44.2 mMain Specifications (Model: 7120-1F)Crane BoomMax. Lifting CapacityMax. LengthLong BoomMax. Lifting CapacityMax. LengthFixed JibMax. Lifting CapacityMax. CombinationTower JibMax. Lifting CapacityMax. CombinationTower AngleMain & Aux. WinchMax. Line SpeedRated Line Pull (Single-line)Wire Rope DiameterWire Rope LengthBrake TypeFree-Fall Brake Type120 t/5.0 m61.0 m24 t/16.0 m79.2 m12 t/28.0 m61.0 m 30.5 m20 t/15.0 m51.7 m 44.2 m60 90 120 m/min (1st layer)118 kN {12.0 tf}φ26 mmCrane275 m (Main) 255 m (Aux.)Tower290 m (Main) 145 m (Aux.)Spring set hydraulically releasedmultiple disc brake(Negative)Wet-type multiple disc brake (Optional)Working SpeedSwing SpeedTravel SpeedPower PlantModelEngine OutputFuel Tank CapacityHydraulic SystemMain PumpsMax. PressureHydraulic Tank CapacityWeightOperating Weight*Ground Pressure*CounterweightTransport Weight**2.1 min-1 {rpm}1.3/0.9 km/hHino P11C-UN247 kW/2,000 min-1 {rpm}400 liters4 variable displacement31.9 MPa {325 kgf/cm2}535 litersApprox. 120 t94 kPa {0.96 kgf/cm2}52.3 tApprox. 36.8 t* Including upper and lower machine, 52.3 ton counterweight, basic boom, hook,and other accessories.** Base machine with boom base, gantry, carbody, lower spreader and upperspreader.Units are SI units. {} indicates conventional units.4
GENERAL DIMENSIONSCrane Boom(Unit: mm gth-69106,8906,3107,895Limit of Hook LiftingLL'Hook5L120 t hook5.0 m70 t hook5.0 mHookL'35 t hook5.0 m12 t ball hook4.2 m
Tower Jib15 - 75 Jib Offset Angle is Limited. (Over 15 )Tower Length: 30.4m - 51.7mTowerJibLength:22.9m-44.2m(Unit: mm )2,525Tower Angle(60 - 90 )1,4006
BOOM AND JIB ARRANGEMENTSCrane Boom ArrangementsBoomlength m (ft)15.2 (50)Boomlength m (ft)Boom arrangementBoom arrangementTB 3.0T※B 3.04.67.6B18.3 (60)※6.19.19.13.0T9.19.13.0TT42.7 (140)9.1B 3.0 3.0T※B 3.0 3.06.19.19.13.0TB6.19.19.13.0T9.19.13.0T※B 3.0 3.0 3.0T21.3 (70)B6.145.7 (150)6.13.0TB 3.09.1※B 3.06.13.0T※24.4 (80)B 3.0B9.148.8 (160)B※B 3.0 3.027.4 (90)B 3.06.16.1B 3.0 6.16.19.19.19.13.0T9.19.19.13.0T51.8 (170)3.0TB9.1※※B 3.030.5 (100)6.16.1B 3.0B9.19.13.0TB6.16.16.1B 3.0 3.0B 3.0 3.03.0Ｔ9.13.0T9.13.0T54.9 (180)B 13.0T※※B 3.06.19.1B 3.03.0TB9.19.16.16.19.19.19.13.0T9.19.19.13.0T57.9 (190)33.5 (110)B3.0T6.19.1※B 3.0 3.0※B 3.0 3.06.13.0T9.1B 3.036.6 (120)B6.16.1B 3.09.19.13.0T9.13.0TSymbol※B 3.039.6 (130)B9.13.0T9.19.13.0T9.19.13.0T6.16.1B 3.0 3.06.16.16.19.19.19.13.0T9.19.19.13.0T61.0 (200)6.19.1Boom Length7.6 m4.6 m3.0 m3.0 m6.1 m9.1 mB3.0T3.06.19.1RemarksBoom BaseBoom TopTapered BoomInsert BoomInsert BoomInsert Boommark shows the guy line installing position when the fixed jib is used.Indicates the most flexible combination of insert booms, which can be modified to form allshorter boom arrangements.Fixed Jib ArrangementsJib Guy Line:26 mmFixed JibCrane Jibboomlength length m (ft)Jib Offset Angle:10 or 30 12.2(40)24.4 mBoom61.0 mLink18.3 (60)Jib arrangement30 B 3.0 T4.64.6B 3.024.4 (80)B 3.030.5 (100)B 3.06.16.16.1Jiboffsetangle10 30 T6.16.110 30 T6.1T10 30 The jib length of 12.2 m is based on the only setting of 30 degrees offset.7SymbolBT3.06.1Jib Length4.6 m4.6 m3.0 m6.1 mRemarksJib BaseJib TopInsert JibInsert Jib
Long Boom ArrangementsBoomlength m (ft)Long Boom arrangement61.0 (200)B6.16.19.19.1T3.0T 3.0A9.17.67.664.0 (210)※B 3.06.16.19.19.19.13.0T 3.0AB 3.06.16.19.19.19.13.0T 3.0A 3.0B 3.06.16.19.19.19.13.0T 3.0AB 3.06.16.19.19.19.13.0T 3.0A 3.076.2 (250)B 3.06.16.19.19.19.13.0T 3.0A 3.079.2 (260)B 3.06.16.19.19.19.13.0T 3.0A67.1 (220)※70.1 (230)73.2 (240)SymbolB3.06.19.13.0T3.0A3.06.19.16.1※Long Boom Length7.6 m7.6 m3.0 m6.1 m9.1 m3.0 m3.0 m3.0 m6.1 m9.1 m6.16.19.19.1RemarksBoom BaseTower Jib TopInsert BoomInsert BoomInsert BoomTapered BoomRelay JibTower Insert JibTower Insert JibTower Insert JibIndicates the most flexible combination of insert long booms, which can bemodified to form all shorter long boom arrangements.8
Tower ArrangementsTowerlength m (ft)Tower Jib ArrangementsJiblength m (ft)Tower arrangementRail for spreader of upper tower jib30.4 (100)※22.9 .1A9.1B9.1A9.1B9.1A9.1B9.1A9.1B9.1A9.1Jib arrangementCB 3.0A6.1T6.17.6※※3.0C33.4 (110)B 3.0A 3.025.9 (85)CT6.1B 3.0A9.1TB 3.0A 3.03.06.1T6.1T※※36.5 (120)3.0C9.129.0 (95)CB 3.0A6.1B 3.0A 3.0T9.1※3.03.06.139.5 (130)C※3.09.1B 3.0A 3.0C32.0 (105)B 3.0A6.16.16.1T9.1T9.1T※3.03.09.1C42.5 (140)6.19.1B 3.0A 3.03.0C※B 3.0A 3.045.6 .16.19.1T9.1T35.1 (115)※C※B 3.0A9.1B 3.0A 3.03.0※3.06.13.09.148.6 (160)9.16.1C38.1 (125)CB 3.0A※6.1B 3.0A 3.051.7 (170)6.19.13.06.19.1T6.19.1T9.1T9.1C※B 3.0A 3.0SymbolBC3.06.19.19.1ATower Length7.6 m1.4 m3.0 m6.1 m9.1 m9.1 mRemarksBoom BaseTower CapInsert BoomInsert BoomInsert BoomSpecial Insert Boom for Tower6.1B 3.0ASymbolIndicates the most flexible combination of insert tower booms, which can bemodified to form all shorter tower boom arrangements.9.1A should be basically used in tower, and it may be also used as insert boomfor crane.T3.0A3.06.19.1 6.19.1B 3.0A 3.06.1Tower Jib Length6.1 m7.6 m3.0 m3.0 m6.1 m9.1 mHook25.9 m29.0 m32.0 m35.1 m38.1 m41.1 m44.2 mPillowplate30.4 m-60 90 -60 90 33.4 m-60 90 -60 90 -60 90 -60 90 36.5 m-60 90 -60 90 -60 90 -60 90 39.5 m-60 90 -60 90 -60 90 -60 90 -60 90 42.5 m-60 90 -60 90 -60 90 -60 90 -60 90 -60 90 45.6 m-60 90 -60 90 -60 90 -60 90 -60 90 -70 90 -60 90 48.6 m-60 90 -60 90 -60 90 -60 90 -70 90 -70 90 90 -60 90 -70 51.7 m-70 Need90 -60 90 -60 90 -60 90 -60 90 -70 90 -70 90 -70 90 35 ton hook922.9 mBall hookT9.1T9.19.1TRemarksTower Jib BaseTower Jib TopRelay JibTower Insert JibTower Insert JibTower Insert JibIndicates the most flexible combination of insert tower jibs, whichcan be modified to form all shorter tower jib arrangements.mark indicates position where cable rollers attachedTower and Jib Combinations and Allowable Tower AngleJib length9.1※44.2 (145)BTower length6.141.1 (135) : Available : Not available
Hook BlocksA range of hook blocks can be specified, each with a safety latch.No. of lines and max. rated loads (tons)No. ofHooksWeight 4.036.048.060.035-ton900124.035.012-tonball hook4500HooksWeight (kg)No. ofsheaves120-ton70-ton35-ton12-tonball hook1,7001,200900531450012.0----No. of lines and max. rated loads (tons)67891072.084.096.0108.0120.070.0-----Symbols for Attachments:Crane BoomAuxiliary Sheavefor Crane BoomLong BoomAuxiliary Sheavefor Long BoomFixed JibTower Jib10
WORKING RANGESAND LIFTING CAPACITIESCrane Boom Working Ranges80 75 70 65ﾟ55 60 50 61.0m BOOM6457.9m BOOM45 6054.9m BOOM5651.8m BOOM48.8m BOOM5240 45.7m BOOM4842.7m BOOM4439.6m BOOM4036.6m BOOM33.5m BOOM30 3630.5m BOOM3227.4m BOOM2824.4m BOOM21.3m BOOM2418.3m BOOM2015.2m BOOM1641216202432364044485256Radius from center of rotation (m)NOTES:11282.53mCenterof rotation1.4m8Height above ground (m)35 1. Ratings according to Japanese Construction Codes for Mobile Cranesand Japanese Safety Ordinance on Cranes, etc.2. Ratings in metric tons for 360 working area.3. Operating radius is the horizontal distance from center of rotation to avertical line through the center of gravity of the load.4. Weight of hook block(s), slings and other load handling accessories isincluded in rated load. Their total weight must be subtracted from ratedload to obtain weight that can be lifted.5. Ratings shown are based on freely suspended loads and make noallowance for such factors as wind effect on lifted load, ground conditions out-of-level, operating speeds or any other condition that could bedetrimental to the safe operation of this equipment. Operator, therefore,has the responsibility to judge the existing conditions and reduce liftedloads and operating speeds accordingly.6. Ratings are for operation on a firm and level surface.7. At radii and boom lengths where no ratings are shown on chart, operation is not intended nor approved.8. Boom inserts and guy lines must be arranged as shown in the“Operator's Manual”.9. Boom hoist reeving is 12 part line.10. Gantry must be in raised position for all conditions.11. Boom backstops are required for all boom lengths.12. Ratings shown inare determined by the strength of the boomor other structural component.13. Instruction in the “Operator's Manual” must be strictly observed whenoperating the machine.14. Crane boom ratings: Deduct weight of main hook block, slings, and allother load handling accessories from crane boom ratings shown.15. Auxiliary sheave ratings for crane boom: Deduct weight of ball hook,slings, and all other load handling accessories from auxiliary sheave ratings shown.16. Crane boom lengths for auxiliary sheave mounting are 15.2 m to 61.0 m.17. Crane boom ratings with auxiliary sheave: Deduct 0.8 ton from craneboom ratings shown. Minimum rated loads must exceed 2.0 ton.
Crane Boom Lifting CapacityBoomLengthWorking(m)radius (m)15.218.321.324.427.44.5 m/120.04.5120.0 5.1 m/108.0 5.6 m/96.05.0100.099.8 94.9 6.1 m/84.0 6.7m/74.66.085.781.573.785.5 85.37.073.773.571.373.6 73.58.061.561.161.061.3 61.29.052.652.252.152.5 52.310.040.640.240.040.5 40.312.033.032.532.332.8 32.614.014.9 m/29.1 27.5 27.327.226.916.017.5 m/24.5 23.323.223.018.020.220.020.320.020.1 m/20.2 17.817.622.022.8 m/17.1 15.624.025.4 77ReevesBoomLengthWorking(m)radius (m)51.854.910.9 m/32.1 11.4 5.04.746.04.346.5 m/4.948.049.2 m/4.150.052.054.056.033Reeves57.961.030.533.5Unit: metric tonCounterweight: 52.3 t36.639.642.745.77.2 m/66.4 7.7m/59.464.758.9 8.2 m/53.6 8.8 m/48.052.548.0 9.3 m/43.5 9.8 12.510.810.611.111.011.39.89.630.7 m/11.0 10.110.08.98.733.3 m/9.59.18.28.08.47.57.36.738.6m/7.441.2 m/6.465544448.8BoomLengthWorking(m)radius (m)4.55.06.07.08.09.010.4 34.07.936.07.238.06.640.06.142.043.9 m/5.644.03ReevesBoomLengthWorking(m)radius (m)10.026.9 12.5 3.948.03.73.550.051.8 m/3.33.152.02.754.054.4 m/2.756.032ReevesNote:Ratings according to Japanese Construction Codes for Mobile Cranes and Japanese Safety Ordinance on Cranes, etc.Ratings shown inare determined by the strength of the boom or other structural components.Refer to notes P11.12
Auxiliary Sheave Lifting Capacity for Crane Boom(Without Main Hook)Unit: metric tonCounterweight: 52.3 tBoomLengthWorking(m)radius 5.3m/12.0 5.8m/12.05.012.012.0 6.3m/12.0 6.9m/12.06.012.012.0 7.4m/12.0 7.9m/12.012.012.07.012.012.0 8.4m/12.012.012.012.012.08.012.012.0 .0 12.012.012.012.012.012.012.016.012.012.016.2m/12.0 12.0 12.012.012.012.012.012.012.020.012.012.021.5m/12.0 .012.012.024.012.012.024.1m/12.0 12.012.012.012.012.026.012.011.926.7m/12.0 12.011.411.811.728.010.829.4m/12.0 BoomLengthWorking(m)radius (m)48.851.811.1m/12.0 (m)radius eevesNote:Ratings according t
hydraulic jack force on the track-adjusting bearing block. Crawler drive: Independent hydraulic propel drive is built into each crawler side frame. Each drive consists of a hydraulic motor propelling a driving tumbler through a planetary gear box. Hydraulic motor and gear box are built into the crawler side frame within the shoe width.
Semi EOT Cranes Traveling EOT Cranes P r o d u c t s W e O f f e r. JIB CRANE . Industrial HOT Cranes Overhead HOT Cranes Traveling HOT Cranes UnderSlug HOT Cranes P r o d u c t s W e O f f e r. GOLIATH CRANES . Wire Rope Electric Hoist Single Girder EOT Cranes 360 Swivel Jib Crane H
Crawler-Crane Track Pressures Calculation Crawler-Crane Track Pressures Calculation Lift operation-1 as per case below: Crawler crane operating over the side while picking up a load including hook block and slings 103.1 ton. The load is on the main hook at 7.3m radius. The crane using 39.6m boom length and has a 15.2-m jib mounted at 0 offset.
hydraulic jack force on the track-adjusting bearing block. Carbody weight: 20.0 ton Crawler drive: Independent hydraulic propel drive is built into each crawler side frame. Each drive consists of a hydraulic motor propelling a driving tumbler through a planetary gear box. Hydraulic motor and gear box are built into the crawler
18 TON TELE-BOOM CRAWLER CRANE The Mantis 3612 is the most performance proven full-size telescopic boom crawler crane in the industry. Hundreds of this bullet-proof crane have been put into service over the past 30-years and continue daily to meet the most severe of customer demands. Rated at 18-tons capacity at a wide 12ft radius (16.3-
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