Medium Voltage Quick Ship Solid State Starters - Benshaw

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INSTOCKGUARANTEED!Medium Voltage QuickShip Solid State StartersMedium Voltage Controls

Mission-Critical MotorControl and ProtectionWith next generation, patented MX3 technology. Mission-critical reliability Real-time metering/diagnostics Patented soft start technology Switched capacitance systems Integrated electronic protection Global standards compliance Expanded I/O and communications 24/7 service and supportWorld leader in mission-critical motor control and protection 6 million HP installed worldwide 5,000 units installed in over 40 countriesPrepackaged and engineered control solutions Induction, two-speed, synchronous, reversing or wound rotor control 5 kV, 7.2 kV or 15 kV to 30,000 HP 3, 10 or 20 mW class power electronics Intelligent control centers and lineups Retrofits and turnkey modernization solutionsSince introducing the world’s first medium voltage solid state starter back in 1989,Benshaw has gained valuable experience in the design, production and installationof high-performance, mission-critical motor controls for heavy-duty continuousprocess applications.We’ve tackled some of the toughest challenges—in the harshest environmentsimaginable—for the most demanding industries on earth, and that experience isreflected in every product we build.That’s why—when the application is critical, or the environment harsh—customersspecify Benshaw.Download the RediStart Solid State Starter MX3 Control User enshaw.com

2017 Information PackageMVRXE Series.4Spare Part Kits.5Design Your Customized Starter. 6–7Standard MX3Control Features.8Medium Voltage StarterOrder Check List. 9–11Drawings. 12–173

MVRXE SeriesThe upgraded/enhanced design of Benshaw’s legacy product thatestablished industry standards for performance and reliabilityINSTOCKGUARANTEED!Emergency ATL Bypass, Severe Duty, Load Break Fusible DisconnectKey Advantages:Standard Features: NEMA 12, UL 347 listed 200 MVA (2300 VAC) / 350 MVA(4160 VAC) short circuit fault rated 45 kV BIL 500% – 30 seconds rated solid statestarter — UL 347 certified and listed Built-in self test (BIST) featuresfor “quick commissioning” “R” class fusing protection 425 A load break Door-mounted controls Switch-selectable emergency back-upfull voltage starter ModBus communications standards MX -embedded digital control3MVRXE18 — 4160 VDimensions XE18-3000-4160**30003309236322,000Model NumberStarters are top entry / bottom exit — top exit available upon request. Dimensions and weightsare approximate.** Insert appropriate option code as shown: NEMA 12 12 / NEMA 3R 3RModular OptionsModel NumberDescriptionA4068-Channel RTD Module, 100 ohm Platinum(Also Available for Remote Mounting)A40716-Channel RTD Module(s), 100 ohm Platinum(Also Available for Remote Mounting)A875Ground Fault CT, 2000:1, 4.0:Dia. (For MX3 Use)A876Ground Fault CT, 2000:1, 8.13:Dia. (For MX3 Use)2300V options available.4benshaw.com

Spare Part KitsWant to minimize downtime loss of production?INSTOCKGUARANTEED!Take advantage of Benshaw’s special pricing on our new spare parts kitpackages when purchased with a MVRXE and/or BTO starter.Recommended Spare Parts Kits Include the Following: Power phase/stack assembly (x1) “R” class line fuses (x3) Includes the following packagedheat sink assembly: Primary fuses for CPT (x2)–– Fiber optic SCR firing card–– SCRs (x6)–– DVDT filter cards (x3) Secondary fuses for CPT (x3) Door-mounted keypad Door-mounted pilot lights,pushbuttons and switches Main control board Overload relay Voltage divider board Control relays1,000 HP Starters and 1,500 HP StartersModel NumberMotor AMPSMVRXE-400101-SP46 to 55AMVRXE-400102-SP56 to 75AMVRXE-400103-SP76 to 90AMVRXE-400104-SP91 to 133AMVRXE-400105-SP134 to 180AMVRXE-400106-SP181 to 220A3.000 HP StartersMVRXE-400107-SP46 to 55AMVRXE-400108-SP56 to 75AMVRXE-400109-SP76 to 90AMVRXE-400110-SP91 to 133AMVRXE-400111-SP134 to 180AMVRXE-400112-SP181 to 270AMVRXE-400113-SP271 to 361A*Amp range not shown; consult factory.5

Design your customized starterto ship in 1 week or lessChoose Enclosure OptionsOnly one option can be selected from each group,with the exception of the “Control Options” section.Add the appropriate code for the options chosento the code string across the center of the page.ABMVB430 to 1,500 HPABbenshaw.comNEMA 12SHNEMA 12 with space heater3RNEMA 3R with space heaterCB121,501 to 3,000 HPCABCSGChoose ServiceEntrance Rated(for stand-alone single units)ChooseCoreUnitChooseMotorCurrent seMotorCurrent MVB41025BMVB43025BChoose Bus Options MVB41025CMVB43025C8N800 A non-insulated busT8I800 A insulated 1N1,200 A non-insulated bus045CMVB43045C1I1,200 A insulated bus2,000 A non-insulated busMVB41055TMVB43055T2NMVB41055BMVB43055B2I2,000 A insulated busNRNone 3360TMVB43360BMVB43360C***Exit / Landing Options622512TTop exit with landing padBBottom exit with landing padCTop or bottom exit landingon bypass contactor Bus not required for singlestand-alone unit.Bus is required for connectionof 2 or more units.Any unit with bus will require additionalMLO section. Please contact the factoryfor pricing and delivery.1N

Choose Communications Options(RS-485 Modbus RTU standard)Choose Option Zero SequenceGround Fault CT 2000:1(Residual included)GYesNNo1ND2Choose RTD Options(100 ohm NNEEChoose Control Options —Choose one option for each item below28-channel RTDDAATL option*DNNone416-channel RTDEBNNoneNoneGreen start push button and red stop extendedpush button*ENFCRed run light and green stop lightFNNoneGDAmber fault light and black resetpush buttonGNNoneHELocal-off-remote 3-position switchHNNoneIFEmergency stop push buttonINNoneChoose Bus Splice Options(must match bus option selected)8N800 A non-insulated bus splice8I800 A insulated bus splice1N1,200 A non-insulated bus splice1I1,200 A insulated bus splice2N2,000 A non-insulated bus splice2I2,000 A insulated bus spliceNRNone required* ATL option comes with start and stop push buttons (i.e., start stop push buttons cannot be selected).No selection keypad control.Recommend E-stop option be selected.** Motor currents vs. HP are typical; confirm actual motorcurrent. Service factor not accounted for; adjust if required.Example: A 3,000 HP (MVB43), 225 A (225) unitwith the following options: bottom exit w/landing pad(B), NEMA 12 enclosure (12), service entrance rated(S), with ground fault (G), 1,200 A non-insulated bus(1N), 1,200 A non-insulated bus splice (1N), withDeviceNet (D), 8-channel RTD (2), without ATL option(N), with start and stop buttons (B), without run andstop lights (N), without fault and reset lights (N), witha local-off-remote switch (E), with emergency stoppush button (F), would build the following code string:MVB43225B12SG1N1ND2NBNNEFNeed help sizing yourSoft Starter?Soft Starter sizing guide available onbenshaw.com, or call an ApplicationEngineer at 412-968-0100.7

Standard MX3 Control FeaturesMultiple StartingModes: Voltage ramp Current ramp–– Adjustable initial current–– Adjustable maximumcurrent–– Adjustable ramp time Torque ramp (TruTorque)–– Adjustable initial torque–– Adjustable maximumtorque–– Adjustable ramp time Power rampMotor Protection:Metering: Motor thermaloverload Accuracy: Independent startingand running OLs Up to speed timerexceeded Low line voltage Low line frequency High line frequency Phase reversal Phase loss Instantaneousovercurrent–– 3% out-of-box–– 2% factorycalibrated Stop Fault Fault reset Average current Bypass / inline confirm L1 current OL reset L2 current Local / remoteselection L3 current Current imbalance % Ground fault current Average volts L1 – L2 voltage Heater enable Heater disable Dual ramp selection 1 dedicatedstart input1 Analog 4 – 20 mA0 – 10 VDC InputConfigurable to: Trip high level Trip low level1 Analog 4 – 20 mA /0 – 10 VDC OutputConfigurable to: Current (0 – 200%/0 – 800%) Voltage (0 – 150%) OL (0 – 150%) kW (0 – 10 kW/0 –100 kW) MW (0 – 1 MW) Analog input (0 – 100%) Overcurrent L2 – L3 voltage Undercurrent L3 – L1 voltage Current imbalance Overload % Ground fault (residualor zero sequence) Power factor Shorted or open SCR VA Disconnect fault VARS Faulted Inline contactor fault kW hours Running Control power low MW hours Up to speed Stack overtemperature Phase order Alarm condition Integrated technology Line frequency Ready condition Noise immunity Motor PTC input Analog input Locked out High voltage isolation RTD modules Analog output Over current Run time — days1 Communication Port: Under current Modbus / RS485 Run time — hours OL alarmAdvanced Functionality: # of starts Shunt trip Dual ramp selection Tru Torque % Ground fault Adjustable kick current Power % Peak starting current Energy saverindication Programmabledecel modes Last starting duration Heating indication RTD temperatures Cooling fan MV BIST test (built-inself test)–– Adjustable initial torque–– Adjustable maximumtorque–– Adjustable ramp time Linear / tach feedback controlFiber Optic SCR Firing Safe, reliable SCR controlKeypad (Included) Watts Real-time clock88 Digital InputsConfigurable to:benshaw.com Disconnect Slow speed Firing (0 – 100%) Calibration Brake enableUser Interface: Brake disable Event log (99 events)6 Relay OutputsConfigurable to: Door-mountedLCD display–– Set / examine operatingparameters–– View status information,line current, voltageand frequency–– Start and stop thesolid state starter

Medium voltage Starter OrderCheck ListFor additional customized MVSS solutions to satisfy any applicationMedium Voltage Check List to assist in theengineering process of providing a properlymanufactured Solid State Starter, which will meetcustomer specific requirements. Complete eachsection as this will ensure a timely and accurateresponse.Project Name and/or End-UserContact NameEmailPhone NumberSECTION A — Starter ApplicationType ofApplicationPresent StartingMethod: Across the Line Wye-Delta Auto Transformer Other:Starts / Stops perDay: 1–5 6–10 11–15 16–20 Over 20 (please specify)CurrentAcceleration Time 1–5 seconds 6–10 seconds 11–15 seconds 16–20 seconds 20 seconds (please specify)CurrentDeceleration Time(if applicable) 1–5 seconds 6–10 seconds 11–15 seconds 16–20 seconds 20 seconds (please specify)Power Source Utility (Transformer feed capacity – kVA) (please specify) Short Circuit MVA (I) (please specify) Delta Wye (please specify) 3 wire 4 wire Delta, Corner Grounded High ResistanceGround Solid Ground Ungrounded Generator (Generator kW rating) (please specify)Distance fromLine to Starter: 250 ft. 251–500 ft.Conductor Type: Shielded Non-ShieldedDistance fromStarter to Motor: 250 ft.Size and Quantityof Conductors: 501–750 ft. 750 ft. (please specify) 251–500 ft. 501–750 ft. 750 ft. (please specify) Line Side Size: Line Side Quantity:/Phase Load Side Size: Load Side Quantity:/Phase9

Medium Voltage StarterOrder Check ListContinuedSECTION B — Motor DataType of Motor: InductionHorsepower: Synchronous Wound Rotor(If Synchronous or Wound Rotor, see Section “E” or “F” for additional questions.)Motor Voltage: 2300 4160 6900 13,800Frequency: 25 Hz 50 Hz 60 Hz Other: (please specify)NEMA Design: “A” “B” “C” “D”FLA:Service Factor:Motor LRA:Motor Speed (rpm): Other: (please specify) “E”SECTION C — Enclosure / Environment DataExpected AmbientTemperature:Minimum:(Space Heater required if less than 0 C)Maximum:Space heater: Yes NoPhysical Location: IndoorSize Limitation:" High" Wide" Deep( please indicate dimensions)Altitude: up to 3,300 ft. above 3,300 ft. (please specify)Excessive Vibrationand/or Noise: Vibration Noise NeitherColor: ANSI 61 Grey(standard) Beige Other: (please specify)Cable EntryLocation: Top (option) Bottom (standard)Cable Exit Location: Top (standard) Bottom (option)Horizontal Bus: None (standard) 800 Amp 1200 Amp 2000 Amp Other: (please specify)Insulationon Bus: Yes (price adder) No (standard)UL Rating(NEMA Type): 1 3R 12 (standard) Other: (please specify) OutdoorSECTION D — Miscellaneous10Disconnect: Fusible DisconnectStarting Method: Keypad(standard) 2-Wire ControlAcross-the-LineStarting Option: Yes No (standard)Will any of thefollowing bepresent?: Power Factor Correction Capacitorsbenshaw.com NoneNote: PFCC must be located on the line sideof the starter and must be isolated from theline during starting. 3-Wire Control Other: (please specify) Lightning ArrestorsNote: May be placedon either the line orload side of thestarter. Surge CapacitorsNote: Must be at the motor terminals and must beisolated during starting to prevent damage.

Medium Voltage StarterOrder Check ListSECTION E — Synchronous Motor Data:Normal FieldCurrent: (ADC)Max. Field Current:(ADC)Field DischargeResistorRating:Synchronous MotorField Voltage: (VDC)SECTION F — Wound Rotor Motor Data:Wound RotorMotor: Starting Duty Resistor Continuous Running Duty ResistorQuantityof Steps/Resistance:Present Numberof Steps:SecondaryVoltage: (VAC)Secondary Current:(Amps)SECTION G — Additional Modifications, Accessories and/or Information:Customer’s SignatureCustomer’s CompanyDate11

DrawingsTop ViewFront ViewAll drawings packages are available on BenshawExpress.com.12benshaw.comFront of EnclosurePlan ViewFront Interior View

Shop notes:S1 Add BUINS-PMC1203 insulation sleeving to power cablethru CT’s, 2" minimum past edge of CT each side. Tiewrap CT’s to bracket BRKT-100302-01 where applicable.S2 Ensure encl. side holes are plugged when not used to boltadjacent enclosures together. Use sealing plugs for 3Renclosures (EN-SP1/2-13/16-.5). Non 3R enclosures useEN-100007-01.tes:No123Removable lifting eyebolts.Cable entry /exit area. Cutout with cover plate supplied. Cable entry/exit area. No cutout supplied. Customerto cut as required.4.Enclosure color: ANSI 61 grey.5.Tighten bolts per chart below.Steel bolt — Torque in 8)6.7Approximate weight is 1600 lbs (726 kg). R-fuses shown for reference. Reference sales orderfor fuse size.Right Side Interior ViewAll drawings packages are available on BenshawExpress.com.13

DrawingsAll drawings packages are available on BenshawExpress.com.14benshaw.com

All drawings packages are available on BenshawExpress.com.15

DrawingsAll drawings packages are available onBenshawExpress.com.16benshaw.com

All drawings packages are available on BenshawExpress.com.17

Notes18benshaw.com

Notes19

Advanced Controls and DrivesFull Voltage ControlsVariable Frequency DrivesLow Voltage Solid State StartersMedium Voltage Drives24/7 Technical Support 24/7 hotline support from Pittsburgh (USA)and Listowel (Canada) Overnight parts shipmentMedium Voltage ControlsMedium Voltage Switchgear Coordination of all service capabilities —repair, spare parts, field engineering,retrofit and trainingRepairsUNICO Technologies GroupPower and Precision in MotionTaking care of our customers’ power needshas been our single focus for 88 years.Our two leading brands bring innovativecontrol and electrical solutions to solve yourchallenges. Through thousands of systemsin a broad array of applications, we’ve learnedwhat it takes to make your system live upto its potential.At a glance: With facilities in 12 countries,we combine the convenience of local servicewith the economies-of-scale and efficiencyof a large global organization.Innovative solutions via technology:We bring you mission-critical motor controland protection products, designed and builtwith expertise and precision to maximize youroutput and minimize downtime.Engaged and knowledgeable: We liketo think of ourselves as “Application Smart,”which always includes critical dependenciessuch as standards, compliance andregulatory issues. Trained, experienced, field personnel Equipped with the latest diagnosticand test equipment Start-up commissioning, field repairs, fieldanalysis/data collection and preventativemaintenanceBenshaw Product Line Solid state starters fractional to 30,000 HPat 15 kV LV AC drives to 700 HP MV AC drives to 12,000 HP Electromechanical controls to 800 ABenshaw Express 24/7 online inventory and order systemfor authorized Benshaw distributors 24/7 shipment Air or truck deliveryVisit us online at benshaw.com andbenshawexpress.com, or contact:BENSHAW, Inc.615 Alpha DrivePittsburgh, PA 15238Phone: 412.968.0100Fax: 412.968.5415BENSHAW Canada550 Bright Street EastListowel, Ontario N4W 3W3Visit us online at unicotg.com, or contact:Phone: 519.291.5112Fax: 519.291.25951-877-291-5112UNICO Technologies Group3725 Nicholson RoadPO Box 0505Franksville, WI 53126-0505After Hours Tech SupportSpecifications are subject to change without notice.Phone: 800.203.2416 2019 UNICO Technologies Group MKT010-041619 Printed in the USA

Overload relay Control relays IN STOCK GUARANTEED! 1,000 HP Starters and 1,500 HP Starters Model Number Motor AMPS MVRXE-400101-SP 46 to 55A MVRXE-400102-SP 56 to 75A MVRXE-400103-SP 76 to 90A MVRXE-400104-SP 91 to 133A MVRXE-400105-SP 134 to 180A MVRXE-400106-SP 181 to 220A 3.000 HP Starters MVRXE-400107-SP 46 to 55A MVRXE-400108-SP 56 .

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