PARTS MANUAL COMPRESSOR MODEL AIRSOURCE PLUS - JD - Doosan Portable Power
PARTS MANUAL COMPRESSOR MODEL AIRSOURCE PLUS - JD This manual contains important safety information. Do not destroy this manual. This manual must be available to the personnel who operate and maintain this machine. P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028 Book 22496970 (02/05) Revised (09-12) Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative in nature, and is not meant to suggest a current affiliation between Ingersoll-Rand Company and Doosan Company or the products of either.
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TABLE OF CONTENTS TITLE Section A - PARTS PAGE FRAME & LIFTING BAIL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 FRAME & BELLY PAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 DRAWBAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 RUNNING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5 15” TIRE & WHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6 TAIL LIGHT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7 ENGINE MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 ENGINE MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9 ENGINE EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10 COOLING COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11 COOLING COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12 FAN GUARD & SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13 AIREND COMPLETE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14 AIREND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15 AIREND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16 UNLOADER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17 SEPARATOR TANK COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18 SEPARATOR FILTER COMPLETE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19 SEPARATOR FILTER COMPLETE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20 SEPARATOR FILTER COMPLETE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21 SEPARATOR FILTER COMPLETE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22 AIR AND OIL PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23 AIR AND OIL PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24 AIR AND OIL PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26 AIR CLEANER MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27 AIR CLEANER ASM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28 BATTERY MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-29 INSTRUMENT PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31 TAIL LIGHT WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-32 CANOPY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-33 CANOPY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-34 ENCLOSURE COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-35 FOAM INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-36 DECAL LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-37 DECAL LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-38 1-1
TABLE OF CONTENTS TITLE 1-2 PAGE
Section - Parts Ordering
GENERAL This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Ingersoll-Rand Company parts for your compressor. Ingersoll-Rand Company can bear no responsibility for injury or damages resulting directly from the use of non-approved repair parts. Ingersoll-Rand Company service facilities and parts are available worldwide. Consult local yellow pages or visit: www.portablepower.irco.com. Special order parts may not be included in this manual. Contact the Mocksville Parts Department with the unit serial number for assistance with these special parts. Description The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available. In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front. Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides. Fasteners Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners. How To Order Always specify the model and serial number of the unit. Specify the part number and description.
Section A - PARTS A-1
22496970 02 FRAME & LIFTING BAIL ASSEMBLY FRAME & LIFTING BAIL ASSEMBLY 22496970 001 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N P Q R S T U V 22519888 36879492 36797652 22528210 22560767 22535942 22538516 22535959 22560791 22560775 22560783 22538367 22573786 22330294 96738802 22586168 22596886 22605851 36771178 36898104 A-2 DESCRIPTION LIFTING BAIL SCREW, HEX FLANGE HD M12-1.75 X 30 SCREW, TAPPING M06-1.0 X 12 TAN BAFFLE, TOOL BOX FRONT GUARD, TOOL BOX SIDE GUARD, TOOL BOX FRAME SIDE SCREW, TAPPING M06-1.0 X 12 BLACK GUARD, TOOL BOX REAR GUARD, TOOL BOX COVER GUARD, TOOL BOX MIDDLE GUARD, TOOL BOX CURB SIDE GUARD, LIGHT BUMPER, RUBBER FRAME SCREW, TAPPING M08-1.25 X 20 TUBE, JACK MOUNTING WELLNUT, 5/16-18 BLOCK, CANOPY STOP SCREW, HEX M06-1.0 X 30 NUT, HEX FLANGE M06-1.0 QTY 1 4 25 1 1 1 14 1 1 1 1 2 2 1 4 1 2 2 4 4 DIMENSIONS/NOTES
22496970 03 FRAME & BELLY PAN ASSEMBLY FRAME & BELLY PAN ASSEMBLY 22496970-002 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N 22585459 22585442 22585467 22337877 22600910 22337851 36880623 22538490 22542096 36879492 36877579 92368687 22597561 DESCRIPTION BOX, EXHAUST BAFFLE, EXHAUST BRACKET, EXHAUST PAN, FRONT BELLY PAN, MIDDLE BELLY PAN, REAR BELLY COVER, FLEXABLE SCREW, TAPPING M08-1.25 X20 RUNNING GEAR SCREW, HEX FLANGE HD M12-1.75 X 25 FENDER SCREW, TAPPING M06-1.0 X 14 BRACKET, SHIPPING QTY DIMENSIONS/NOTES 1 1 1 1 1 1 1 54 1 4 2 10 4 A-3
22496970 04 DRAWBAR ASSEMBLY DRAWBAR ASSEMBLY 22496970 003 1/05 A ITEM COMM. NO. A B C D E F G H J K L 35605187 35279025 35376094 96701750 95934907 22144521 22271696 22564611 96747282 96728555 96747290 A-4 DESCRIPTION EYE, 3” PINTEL SCREW, TAPPING M08-1.25 X20 SCREW, HEX M16-2.0 X 120 NUT, HEX M16-2.0 WASHER, FLAT 7/16” X 1.0” CHAIN/HOOK ASM. DRAWBAR ASM. JACK ASM. SCREW, HEX FLANGE HD M14-2.0 X 90 NUT, NYLOC M14-2.0 SCREW, HEX FLANGE M12-1.75 X 90 QTY 1 13 2 4 2 2 1 1 2 2 4 DIMENSIONS/NOTES
22496970 05 RUNNING GEAR RUNNING GEAR 22496970 004 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N 35391101 35361864 35361872 35315191 35315183 35361898 36848158 35315209 35315225 35315217 36073559 35391127 35315274 DESCRIPTION SEAL, GREASE CONE, INNER BEARING CUP, INNER BEARING CONE, OUTER BEARING CUP, OUTER BEARING STUD,WHEEL HUB w/ CUPS WASHER, SPINDEL PIN, COTTER NUT, SPINDLE TIRE & WHEEL ASM. CAP, GREASE/DUST NUT, WHEEL LUG QTY DIMENSIONS/NOTES 2 2 2 2 2 10 2 2 2 2 2 2 10 A-5
22496970 06 15” TIRE & WHEEL ASSEMBLY 15” TIRE & WHEEL ASSEMBLY 22496970 005 1/05 A ITEM COMM. NO. A B C 35277706 35282565 22246276 A-6 DESCRIPTION WHEEL, 15 X 6JJ STEM, VALVE TIRE, ST205/75D15 QTY 1 1 1 DIMENSIONS/NOTES
22496970 07 TAIL LIGHT WIRING TAIL LIGHT WIRING 22496970 006 1/05 A ITEM COMM. NO. A B C D E F G H J K 35367051 36893634 35367044 22515027 36787968 36788081 54726468 35253038 22538490 36853174 DESCRIPTION LAMP, AMBER CLEARANCE GROMMET, CLEARANCE LIGHT LAMP, RED CLEARANCE HARNESS, 2 LIGHT GROMMET, TAIL LIGHT LAMP, COMBO TAIL LIGHT, LICENSE CLAMP, SUPPORT 3/8” SCREW, TAPPING M08-1.25 X 20 CLAMP, SUPPORT 1/4 “ QTY DIMENSIONS/NOTES 2 4 2 1 2 2 1 6 10 3 A-7
22496970 08 ENGINE MOUNTING ENGINE MOUNTING 22496970 007 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N 35592435 95935086 35328467 96701461 95935029 22403489 36769032 36888055 96747225 54429295 22429666 96710553 22429641 A-8 DESCRIPTION CYLINDER, AIR NUT, HEX JAM 5/16-24 BEARING, RODEND SCREW, HEX M06-1.0 X 25 WASHER, 1/4” FLAT BRACKET, AIR CYLINDER MOUNTING NUT, HEX LOCKING M06-1.0 SCREW, HEX FLANGE M12-1.75 X 30 SCREW, HEX FLANGE M12-1.75 X 70 WASHER, SNUBBING ISOLATOR SCREW, HEX M16-2.0 X 50 ISOLATOR QTY 1 2 2 2 4 1 2 8 4 4 2 6 2 DIMENSIONS/NOTES
22496970 09 ENGINE MOUNTING ENGINE MOUNTING 22496970 007 1/05 A ITEM COMM. NO. P Q R S T U V W X Y Z A1 A2 22376651 22499412 22598361 22550750 96728787 22436588 36878379 22376669 22499420 22556138 22545867 92398130 95934998 DESCRIPTION BRACKET, ENG FRT MOUNT CRBSD BRACKET, ENG REAR MOUNT CRBSD SPACER, FAN FAN, BLOWER SCREW, HEX M08-1,25 X 120 ENGINE, 4024T JD SWITCH, PRESSURE 12PSI BRACKET, ENG FRT MOUNT STSD BRACKET, ENG REAR MOUNT STSD ELEMENT, 5 MICRON FUEL FILTER ELEMENT, OIL FILTER SCREW, FLANGED M8-1.25 X 20 WHIZ WASSHER, FLAT QTY DIMENSIONS/NOTES 1 1 1 1 4 1 1 1 1 1 1 2 4 A-9
22496970 10 ENGINE EXHAUST ENGINE EXHAUST 22496970 008 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N P 22601074 22497176 35296060 22378467 35585009 22584015 36889608 36881886 22500540 36796845 35209048 22539423 95935227 95929782 A - 10 DESCRIPTION PLATE, SHIELD ALIGNMENT TUBE, EXHAUST CLAMP, EXHAUST SEAL 2.5" TUBE, EXHAUST BAND, AIR CLR MTG MUFFLER SCREW, HEX FLANGE M8-1.25 X 25 NUT, HEX FLANGE M8-1.25 TUBE, TAILPIPE CLAMP, MUFFLER CLAMP, SADDLE SHIELD, HEAT SCREW, HEX 5/16-18 X 1.25 NUT, HEX 5/16-18 QTY 1 1 3 1 2 1 4 4 1 2 4 1 2 6 DIMENSIONS/NOTES
22496970 11 COOLING COMPLETE COOLING COMPLETE 22496970 009 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N P Q 36898104 36881886 36889608 22489660 35279025 22487615 22487607 22489355 54627617 22488837 36797652 36769560 22482277 36882934 22488845 DESCRIPTION NUT, HEX FLANGE M06-1.0 NUT, HEX FLANGE M8-1.25 SCREW, HEX FLANGE M8-1.25 X 25 SUPPORT, RADIATOR SCREW, TAPPING M08-1.25 X20 BAFFLE, RADIATOR BOTTOM BAFFLE, COOLER BOTTOM BAFFLE, TOP GUARD, DOOR EDGE BAFFLE, CURB SIDE SCREW, TAPPING M06-1.0 X 12 CAP, RADIATOR RADIATOR COOLER, OIL BAFFLE, STREET SIDE QTY DIMENSIONS/NOTES 8 4 4 1 6 1 1 1 16.5” 1 10 1 1 1 1 A - 11
22496970 12 COOLING COMPLETE COOLING COMPLETE 22496970 009 1/05 A ITEM COMM. NO. R S T U V W X Y Z A1 A2 A3 A4 A5 A6 22496384 35221662 36782167 22496392 96727623 35295880 35376110 35289503 35291285 22358782 35294727 22550321 35294768 96738802 35221639 A - 12 DESCRIPTION HOSE, RADIATOR TOP CLAMP, WORM GEAR DRAIN, COCK HOSE, RADIATOR BOTTOM SCREW, HEX FLANGE M6-1.0 X 50 CONNECTOR, 1-1/16SAE X -12JIC HOSE, -12JIC X 54” HOSE ASSY, -12JIC X 47” CLAMP, 0.84 RUBBER COATED SUPPORT SUPPORT, TUBE ELBOW, 45o 1.06-16 X 3/8 TUBE BAFFLE, RADIATOR O-RING SCREW, TAPPING M08-1.25 X 20 CLAMP, HOSE QTY 1 2 1 1 4 1 1 1 2 1 1 2 2 2 DIMENSIONS/NOTES INCLUDEDED IN PART
22496970 13 FAN GUARD & SHROUD FAN GUARD & SHROUD 22496970 010 1/05 A ITEM COMM. NO. A B C D E F G H J K L M 36898104 96727623 54627617 36797652 22495840 35296342 35360775 36884948 22460992 36898096 36898104 22580021 DESCRIPTION NUT, HEX FLANGE M06-1.0 SCREW, HEX FLANGE M6-1.0 X 50 GUARD, DOOR EDGE SCREW, TAPPING M06-1.0 X 12 SHROUD, FAN CLAMP, WORM GEAR TUBING, 5/16” BOTTLE, COOLANT RECOVERY GUARD, UPPER FAN SCREW, HEX FLANGE M06-1.0 X 20 NUT, HEX FLANGE M06-1.0 MODULE, ELECTRONIC QTY DIMENSIONS/NOTES 4 4 31.5” 2 PIECES 16 1 2 20” 1 2 2 2 1 A - 13
22496970 14 AIREND COMPLETE AIREND COMPLETE 22496970 011 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N P Q 36885093 36880995 42579417 35302314 36886992 35370386 95431292 22437057 22436323 36769289 22404289 22374847 22351720 95220604 22344808 A - 14 DESCRIPTION ELBOW, -12 ORING TO -12JIC LONG BOLT, HEX FLANGE HEAD M10-1.50 X 30 AIREND ASSEMBLY ADAPTER VALVE, CHECK .078 ORIFICE ELBOW, MALE 1/8NPT X 3/8” TUBE ELBOW, 90o 1-7/8-12 X -24JIC NIPPLE, PIPE 1.25-12UNF ELEMENT, OIL FILTER KEY, M8 X 10 X 60 DOUBLE RADIUSED SCREW, SET M08-1.25 X 12 HUB, COUPLING ELEMENT, COUPLING SCREW, HEX SOCKET HD 3/8-16 X .75 COUPLING ASM., DRIVE QTY 1 9 1 1 1 2 1 1 1 1 1 1 1 8 1 DIMENSIONS/NOTES
22496970 15 AIREND ASSEMBLY AIREND ASSEMBLY 22496970 012 1/05 A ITEM COMM. NO. A B C D E F G H J 96708037 39588413 35375369 95022331 96708060 35286004 95094306 36791689 39101449 DESCRIPTION SCREW, SOC HD M08-1.25 X 16 COVER, SEAL SEAL O-RING SCREW, SOC HD M08-1.25 X 25 BEARING, BALL WASHER, FLAT SCREW, FLANGE LOCK M08-1.25 X 16 PLUG, SOC HD 3/4 QTY DIMENSIONS/NOTES 4 1 1 1 31 1 2 2 1 A - 15
22496970 16 AIREND ASSEMBLY AIREND ASSEMBLY 22496970 012 1/05 A ITEM COMM. NO. K L M N P Q R S T 95641734 95280541 95938965 96740375 95023115 36506442 96703012 36764553 35286491 A - 16 DESCRIPTION O-RING PLUG, HEX 1.06-12 PLUG, HEX 7/16 SCREW, SOC HD M08-1.25 X 45 O-RING COVER, BEARING SCREW, SOC HD M06-1.0 X 20 TUBE ASM., OIL INJECTION ELBOW QTY 1 1 1 1 1 1 7 1 2 DIMENSIONS/NOTES
22496970 17 UNLOADER ASSEMBLY UNLOADER ASSEMBLY 22496970 013 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N P Q 96708144 36508471 36511623 95023107 35379817 35376342 35611557 35376334 35611615 35376359 95257333 35612175 35376326 35376318 95280541 DESCRIPTION SCREW, SOC HD M10-1.50 X 25 COVER, INLET VALVE, UNLOADER O-RING CAP, SPRING SPRING STEM SPRING PISTON SEAL CAP CONNECTOR SPRING BALL PLUG, HEX 1.06-12 QTY DIMENSIONS/NOTES 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A - 17
22496970 18 SEPARATOR TANK COMPLETE SEPARATOR TANK COMPLETE 22496970 014 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N P Q 35228170 35279785 35579630 22333900 35279025 35325166 54627799 22248454 22349823 95431292 22335491 35332030 95730172 95928164 35279942 A - 18 DESCRIPTION HOSE, -20JIC X 27.25” CONNECTOR,1-5/8-12 X -20JIC PLUG, 1-5/8 0RING TANK, SEPARATOR SCREW, TAPPING M08-1.25 X20 VALVE, SAFETY 150 PSI ELBOW, SIGHT TUBE TUBE, SIGHT GAGE BRACKET, SEPARATOR TANK MOUNTING ELBOW, 90o 1-7/8-12 X -24JIC TUBE, DISCHARGE TEE, 1-1/16SAE X -12JIC X -12JIC CAPP, 1 1/16-12 ELBOW, STREET 1/2 NPT O-RING QTY 1 1 1 1 4 1 2 1 1 2 1 1 1 1 DIMENSIONS/NOTES INCLUDED IN ASM.
22496970 19 SEPARATOR FILTER COMPLETE SEPARATOR FILTER COMPLETE 22496970 015 1/05 A ITEM COMM. NO. A B C D E F G H J 22436331 22510341 36854149 36793776 35114545 36766756 35369354 35356484 35279785 DESCRIPTION ELEMENT, SEPARATOR NIPPLE, FILTER AIR-OIL VALVE, PRESSURE REGULATOR 100PSI NIPPLE, .25 NPT TEE, STREET 1/4 NPT ORIFICE, MUFFLER .140 ELBOW, 1/4NPT X 3/8” TUBE TUBING, 3/8 OD SYNFLEX CONNECTOR, 1-5/8-12 X -20JIC QTY 1 1 1 2 2 1 2 1 DIMENSIONS/NOTES SEE LENGTHS ABOVE A - 19
22496970 20 SEPARATOR FILTER COMPLETE SEPARATOR FILTER COMPLETE 22496970 015 1/05 A ITEM COMM. NO. K L M N P Q R S T 96702279 35279025 36881076 35279777 35279942 36921377 22406755 35369347 22355846 A - 20 DESCRIPTION SCREW, HEX M10-1.5 X 20 SCREW, TAPPING M08-1.25 X20 VALVE, WYE ELBOW, 90o 1-5/8-12 X -20JIC O RING NOZZLE, .395 ORIFICE SONIC FILTER HEAD CONNECTOR, MALE 1/4NPT X 3/8” TUBE BRACKET, SEPARATOR QTY 4 2 1 1 2 1 1 2 1 DIMENSIONS/NOTES
22496970 21 SEPARATOR FILTER COMPLETE SEPARATOR FILTER COMPLETE 22496970 015 1/05 A ITEM COMM. NO. U V W X Y Z A1 A2 A3 95916268 36840437 22408561 95953709 95954236 35324839 35596436 95928248 35322379 DESCRIPTION NIPPLE, LONG 1.25 NPT X 8” VALVE, CHECK .062 ORIFICE TUBE, DISCHARGE NIPPLE, CLOSED 1.25 NPT X 1.62” TEE, 1.25NPT VALVE, BALL 1/4 NPT SWITCH, TEMPERATURE 248o F PLUG, HEX COUNTERSINK 1.25 NPT VALVE, BLOWDOWN QTY DIMENSIONS/NOTES 1 1 1 1 1 1 1 1 1 A - 21
22496970 22 SEPARATOR FILTER COMPLETE SEPARATOR FILTER COMPLETE 22496970 015 1/05 A ITEM COMM. NO. DESCRIPTION QTY A4 A5 A6 A7 A8 A9 B1 B2 B3 35379064 36766772 22406763 95962601 95101192 95930301 36891547 36891562 39404165 KIT, DIAPHRAGM REPAIR MUFFLER, .062 ORIFICE FILTER, SEPARATOR CONNECTOR, SWIVEL NUT 1.4 NPT CONNECTOR, 1/4NPT BUSHING, REDUCING 1/4 NPT X 1/8 NPT ELBOW, 1/8 NPT TUBING, 1/8” O-RING AR 1 1 1 1 1 1 A - 22 DIMENSIONS/NOTES INCLUDES ITEMS A, B, R SEE LENGTHS ABOVE INCLUDED IN ASM.
22496970 23 AIR AND OIL PIPING AIR AND OIL PIPING 22496970 016 1/05 A ITEM COMM. NO. A B C D 35369396 22335491 35596436 39404165 DESCRIPTION TEE, BRANCH 1/4 NPT X 3/8” TUBE TUBE, DISCHARGE SWITCH, TEMPERSTURE O-RING QTY DIMENSIONS/NOTES 1 1 1 1 A - 23
22496970 24 AIR AND OIL PIPING AIR AND OIL PIPING 22496970 018 1/05 A ITEM COMM. NO. A B C D E F G H 35356484 35228170 35295880 35294727 35370386 36886992 35302314 35283241 A - 24 DESCRIPTION TUBING, SYNFLEX 3/8” HOSE, DISCHARGE CONNECTOR, 1.06 SAE X 12 JIC ELBOW, 45o 1.06 SAE X 12 JIC ELBOW, 1/8 NPT X 3/8 TUBE VALVE, .078 ORIFICE CHECK ADAPTER, 9/16-18 SAE X 1/4 FEMALE NPT HOSE, SCAVENGE QTY DIMENSIONS/NOTES 1 1 1 1 1 1 1 SEE LENGTHS ABOVE
22496970 25 AIR AND OIL PIPING AIR AND OIL PIPING 22496970 018 1/05 A ITEM COMM. NO. A B C 35290352 95446340 36840437 DESCRIPTION ELBOW, SWIVEL NUT -4 JIC ELBOW, 45o SWIVEL NUT -4 JIC VALVE, .062 ORIFICE CHECK QTY DIMENSIONS/NOTES 1 1 1 A - 25
22496970 26 FUEL TANK FUEL TANK 22496970 019 1/05 A ITEM COMM. NO. A B C D E F G H J K L 36845493 35296342 35363498 35384577 22366066 22366058 22524425 35279025 36885564 35385111 22343503 A - 26 DESCRIPTION FILTER, FUEL .7MM MEDIA CLAMP, WORM GEAR HOSE, FUEL .31 ID BUSHING, NITRILE STANDPIPE ASSEMBLY STANDPIPE ASSEMBLY BRACKET, FUEL TANK HOLD DOWN SCREW, TAPPING M08-1.25 X 20 CAP, FUEL GASKET, FUEL CAP TANK, FUEL QTY 1 10 2 1 1 1 2 1 1 1 DIMENSIONS/NOTES SEE LENGTHS ABOVE
22496970 27 AIR CLEANER MOUNTING AIR CLEANER MOUNTING 22496970 020 1/05 A ITEM COMM. NO. A B C D E F G H J K L M 22355143 36897999 35374073 96702048 22421325 22497168 35305390 22421317 35279025 22511505 36797652 95935037 DESCRIPTION ELBOW, A/E FILTER CLEANER ASSY, AIR CLAMP, T-BOLT 3.62” DIA SCREW, HEX M08-1.25 X 16 BRACKET, ENGINE AIR FILTER ELBOW, ENGINE CLAMP, T-BOLT 2.75” DIA BRACKET, AIR FILTER A/E SCREW, TAPPING M08-1.25 X20 RELAY, 70AMP 12VDC SCREW, TAPPING M06-1.0 X 12 WASHER, FLAT QTY DIMENSIONS/NOTES 1 2 3 4 1 1 1 1 2 2 2 2 A - 27
22496970 28 AIR CLEANER ASM. AIR CLEANER ASM. 22496970 021 1/05 A ITEM COMM. NO. A B C D E F G 35393701 35393693 35393669 35393677 35393719 35393685 35393651 A - 28 DESCRIPTION BODY, AIR CLEANER COVER, AIR CLEANER CLIP, RETAINING VALVE, DUST EJECTOR PLUG, CAP ELEMENT, PRIMARY ELEMENT, SAFETY QTY 1 1 3 1 1 1 1 DIMENSIONS/NOTES OPTIONAL
22496970 29 BATTERY MOUNTING BATTERY MOUNTING 22496970 022 1/05 A ITEM COMM. NO. A B C D E F G H J K L M 22451249 96701495 95935003 22517502 35225093 22517494 95923298 22524680 36844264 36860005 36797652 36878064 DESCRIPTION STRAP, GROUND SCREW, HEX M12-1.75 X 25 WASHER, FLAT 1/2” CABLE, BATTERY NEGATIVE CLAMP, SUPPORT 1/2” RUBBER COATED CABLE, BATTERY POSITIVE NUT, HEX LOCKING 1/4-20 BRACKET, BATT HOLD DOWN BATTERY, 12V J-BOLT SCREW, TAPPING M06-1.0 X 12 TRAY, BATTERY QTY DIMENSIONS/NOTES 1 1 1 1 2 1 2 1 1 2 4 1 A - 29
22496970 30 INSTRUMENT PANEL INSTRUMENT PANEL 22496970 023 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N P Q R S 35369503 35302314 35369347 36783439 22054159 22054175 36786457 22363329 22496541 95775599 22090898 35706761 35284793 22389886 36920486 96728431 22597231 A - 30 DESCRIPTION TEE, RUN 1/4NPT X 3/8” TUBE ADAPTER CONNECTOR, MALE 1/4NPT X 3/8” TUBE VALVE, 2 WAY START/RUN NUT, PLASTIC #4-40 HOURMETER, ELEC/MECH SWITCH, KEY PANEL, INSTRUMENT DECAL, CONTROL PANEL SCREW, 4-40 X 1/2” SS SCREW, PAN HEAD M06-1.0 X 16 GAUGE, DISCHARGE PRESSURE SCREW, TAPPING M08-1.25 X 20 PLATE, SERIAL NUMBER RIVET, .19 DIA SS NUT, HEX M08-1.25 SPACER, BLOCK QTY 1 2 1 1 2 1 1 1 1 2 2 1 2 1 2 2 1 DIMENSIONS/NOTES
22496970 31 WIRING DIAGRAM WIRING DIAGRAM 22496970 024 1/05 A ITEM COMM. NO. B B1 F1 F2 G1 HR1 K1 K2 L1 M5 S1 S2 S3 S4 S5 U1 W1 36844264 22607519 36793651 36782654 22607576 22607634 22511505 22511505 22607758 22054175 36786457 35596436 35596436 22489942 36878379 22515860 22453252 DESCRIPTION BATTERY, 12V STARTER FUSE, 25A FUSE, 5A ALTERNATOR PLUG, GLOW RELAY, STARTER RELAY, START PROTECT SOLENOID, FUEL HOURMETER SWITCH, KEY SWITCH, SEPARATOR TANK TEMP SWITCH, A/E DISCHARGE TEMP SWITCH, ENGINE WATER TEMP SWITCH, ENGINE OIL PRESSURE MODULE, ELECTRONIC HARNESS, CHASSIS QTY 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 DIMENSIONS/NOTES 35385533 replacemant key A - 31
22496970 32 TAIL LIGHT WIRING DIAGRAM TAIL LIGHT WIRING DIAGRAM 22496970 025 1/05 A ITEM COMM. NO. DS1 DS2 DS3 DS4 DS5 DS6 DS7 W2 36788081 36788081 54726468 35367044 35367051 35367044 35367051 22515027 A - 32 DESCRIPTION LIGHT, STOP / TAIL LIGHT, STOP / TAIL LIGHT, LICENSE LIGHT, RED SIDE LIGHT, AMBER SIDE LIGHT, RED SIDE LIGHT, AMBER SIDE HARNESS, LIGHT QTY 1 1 1 1 1 1 1 1 DIMENSIONS/NOTES
22496970 33 CANOPY ASSEMBLY CANOPY ASSEMBLY 22496970 026 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N 96741129 22441612 96728431 22517510 22580104 22554679 22580179 36797652 22580112 22554703 22493035 54721212 22455440 DESCRIPTION SCREW, HEX SOC CAP M08-1.25 X 30 HINGE, BUTT REVERSE ASSEMBLY NUT, NYLOC M08-1.25 SPACER, 8.5 ID X 13.0 OD SCREW, HEX HD TYPE AB #14 X 2.0” FRONT CANOPY ASSEMBLY BRACKET, BALL STUD SCREW, TAPPING M06-1.0 X 12 SCREW, HEX HD TYPE AB #14 X 3/4” CURB SIDE CANOPY ASSEMBLY HINGE, CONTROL PANEL SPRING RIVET, 3/16” X 5/8” ALUMINUM LATCH, INSTRUMENT PANEL DOOR QTY DIMENSIONS/NOTES 6 2 6 4 14 1 2 4 16 1 1 6 1 A - 33
22496970 34 CANOPY ASSEMBLY CANOPY ASSEMBLY 22496970 026 1/05 A ITEM COMM. NO. P Q R S T U V W X Y Z A1 22545719 54721220 22583967 22554711 22579007 22546907 22552939 95928800 36793602 22579759 22554661 22572259 A - 34 DESCRIPTION DOOR, INSTRUMENT PANEL RIVET, 3/16” X 7/16” ALUMINUM MESH, CAONPY INLET STREET SIDE CANOPY ASSEMBLY PLATE, LATCH LATCH, CANOPY ROD, LINKAGE NUT, HEX LOCK #10-32 SS LATCH, SLAM DOOR RIVET REAR CANOPY ASM. CANOPY ASSEMBLY QTY DIMENSIONS/NOTES 1 4 2 1 1 1 1 1 4 1 1 1 INCLUDES ALL ABOVE
22496970 35 ENCLOSURE COMPLETE ENCLOSURE COMPLETE 22496970 027 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N P Q 96741129 22517510 22506182 96728431 36797652 22480396 22501282 96748140 36881886 96704614 35337328 22584437 22413165 54721212 22423354 DESCRIPTION SCREW, HEX SOC BUTN HD M08-1.26 X 30 SPACER, 8.5 ID X 13.0 OD BRACKET, CANOPY SUPPORT NUT, NYLOC M08-1.25 SCREW, TAPPING M06-1.0 X 12 SUPPORT, GAS SPRING WASHER, NYLON SCREW, SOC HEX M10-1.5 X 60 NUT, HEX FLANGE M08-1.25 NUT, LOCK HEX M10-1.5 STUD, BALL M08-1.25 SPRING, GAS BUMPER, LEFT SIDE REAR RIVET, 3/16” X 5/8” ALUMINUM BUMPER, RIGHT SIDE REAR QTY DIMENSIONS/NOTES 8 4 2 8 6 2 4 2 2 2 2 2 1 8 1 A - 35
22496970 36 FOAM INSULATION FOAM INSULATION 22496970 030 1/05 A ITEM COMM. NO. A B C 22605364 22598056 54724125 A - 36 DESCRIPTION PANEL, ACTL ROOF PANEL, ACTL HINGE END CLIP, XMAS TREE QTY 2 1 24 DIMENSIONS/NOTES
22496970 37 DECAL LOCATION DECAL LOCATION 22496970 028 1/05 A ITEM COMM. NO. A B C D E F G H 54568761 54568779 54568803 36531176 36533081 36514602 36520955 54568753 DESCRIPTION DECAL ISO HOT PRESSURIZED FLIUID DECAL ISO ROTATING FAN DECAL ISO COLLAPSING JACK STAND DECAL V.I.N. DECAL V.I.N. OVERLAY DECAL NOISE EMISSIONS DECAL WARNING CRUSH AREA DECAL ISO COMBUSTABLE GAS QTY DIMENSIONS/NOTES 1 1 1 1 1 1 1 1 A - 37
22496970 38 DECAL LOCATION DECAL LOCATION 22496970 029 1/05 A ITEM COMM. NO. A B C D E F G H J K L M N 54604921 54604962 54568779 22389886 36920486 36520955 54625207 54629944 54568795 22604235 54454756 54568787 22610737 A - 38 DESCRIPTION DECAL ISO TOWING DECAL ISO HOT RADIATOR FILL DECAL ISO ROTATING FAN PLATE,SERIAL NUMBER RIVET, SS .19 DIA DECAL WARNING CRUSH AREA DECAL ISO DIESEL FUEL DECAL ISO VERT 3-PART DECAL ISO HIGH PRESSURE AIR DECAL AirSource JD WIRING DECAL CAUTION NO ETHER DECAL ISO IMPROPER OPERATION DECAL AirSource OPERATION QTY 1 1 1 1 2 1 1 1 1 1 2 1 1 DIMENSIONS/NOTES
NUMERICAL INDEX COMM.NO. PAGE . A-30 . A-30 . A-31 22090898 . A-30 22144521 . A-4 22246276 . A-6 22248454 . A-18 22271696 . A-4 22330294 . A-2 22333900 . A-18 22335491 . A-18 . A-23 22337851 . A-3 22337877 . A-3 22343503 . A-26 22344808 . A-14 22349823 . A-18 22351720 . A-14 22355143 . A-27 22355846 . A-20 22358782 . A-12 22363329 . A-30 22366058 . A-26 22366066 . A-26 22374847 . A-14 22376651 . A-9 22376669 . A-9 22378467 . A-10 22389886 . A-30 . A-38 22403489 . A-8 22404289 . A-14 22406755 . A-20 22406763 . A-22 22408561 . A-21 22413165 . A-35 22421317 . A-27 22421325 . A-27 22423354 . A-35 22429641 . A-8 22429666 . A-8 22436323 . A-14 22436331 . A-19 22436588 . A-9 22437057 . A-14 22441612 . A-33 22451249 . A-29 22453252 . A-31 22455440 . A-33 22460992 . A-13 22480396 . A-35 22482277 . A-11 22487607 . A-11 22487615 . A-11 22488837 . A-11 22488845 . A-11 22054159 22054175 COMM.NO. PAGE .A-11 .A-11 .A-31 .A-33 .A-13 .A-12 .A-12 .A-30 .A-27 .A-10 .A-9 .A-9 .A-10 .A-35 .A-35 .A-19 .A-27 .A-31 22515027 .A-7 .A-32 22515860 .A-31 22517494 .A-29 22517502 .A-29 22517510 .A-33 .A-35 22519888 .A-2 22524425 .A-26 22524680 .A-29 22528210 .A-2 22535942 .A-2 22535959 .A-2 22538367 .A-2 22538490 .A-3 .A-7 22538516 .A-2 22539423 .A-10 22542096 .A-3 22545719 .A-34 22545867 .A-9 22546907 .A-34 22550321 .A-12 22550750 .A-9 22552939 .A-34 22554661 .A-34 22554679 .A-33 22554703 .A-33 22554711 .A-34 22556138 .A-9 22560767 .A-2 22560775 .A-2 22560783 .A-2 22560791 .A-2 22564611 .A-4 22572259 .A-34 22573786 .A-2 22579007 .A-34 22489355 22489660 22489942 22493035 22495840 22496384 22496392 22496541 22497168 22497176 22499412 22499420 22500540 22501282 22506182 22510341 22511505 [book title] COMM.NO. PAGE 22579759 . A-34 22580021 . A-13 22580104 . A-33 22580112 . A-33 22580179 . A-33 22583967 . A-34 22584015 . A-10 22584437
genuine Ingersoll-Rand Company parts for your compressor. Ingersoll-Rand Company can bear no responsib ility for injury or damages resulting directly from the use of non-approved repair parts. Ingersoll-Rand Company service facilities and parts are available worldwide. Consult local yellow pages or visit: www.portablepower.irco.com.
COMPRESSOR MODEL AIRSOURCE PLUS - IR BEGIN with SERIAL NUMBER 352301 This manual contains important safety information. Do not destroy this manual. This manual must be available to the personnel who operate and maintain this machine. P.O. Box 868 - 501 San
I4 Compressor 2 ready I5 Compressor 3 ready I6 Compressor 4 ready I7 MOS activated Q1 Turn on compressor 1 Q2 Turn on compressor 2 Q3 Turn on compressor 3 Q4 Turn on compressor 4 Q6 Turn off compressor 1 Q2 Turn off compressor 2 Q7 Turn off compressor 3 Q8 Turn off compr
INGERSOLL RAND COMPRESSOR PARTS Air Oil Separators Ingersoll Rand Compressor Ingersoll Rand Compressor . AIR COMPRESSOR SPARES Thermostat Valve Kit - 2200599825 Screw Compressor Spare . Kaeser Compressor Kits Air Oil Separators Kaeser Air Oil Separators Kaeser Screw compressor O u r P r o d u c t s. REFRIGERATION COMPRESSOR SPARES SABROE .
Westward Operating Instructions and Parts Manual Model 3JR69A Compact Air Compressor 9- ENG Westward Operating Instructions and Parts Manual Model 3JR69A Compact Air Compressor Review and understand all instructions and warnings in this manual. Be come fa mil iar with the op er a tion and con trols of the air compressor.
Motor, Condensador,1/6 HP, 208/230-60-1, 1075 RPM (M4, M11, M16, M23) Ventilador, 3 Aspas, Serie 18” X Núcleo, Válvula Compressor, AWH5522E (M7, M9) Compressor, CR16KF-PFV-230 (M4) Compressor, CR22KF-PFV-230 (M11) Compressor, CR28K6-PFV-220 (M16) Compressor, CR34K6-PFV-220 (M19, M21, M23) Compressor, CR35K6-PFV-223 (M22) PN ANTIGUO: B9266351
The Digital Compressor Controller provides control, protection and diagnostics for the digital compressor system. The type of compressor and the application determine the version of Digital Compressor Controller that can be used. See Tables 1, 2 3 and 4 for part number details. The Digital Compressor Controller “modulates”
are reduced to dependence between compressor efficiency ( c) and OPR, so that optimum OPR is 18, if 82.5% compressor isentropic efficiency could be achieved. The second part of the paper outlines detailed CFD design of the compressor. This one-spool high-speed compressor consists of a two-stage low pressure axial compressor (LPC)
Young integral Z t 0 y sdx s; x;y 2C ([0;1]) Recall theRiemann-Stieltjes integral: Z 1 0 y sdx s B lim jPj!0 X [s;t]2P y s ( x t{z x s}) Cx s;t () Pa finite partition of [0;1] Th
