STORK TURBO BLADING STEAM TURBINE BLADES &

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STORK TURBOBLADINGSTEAM TURBINEBLADES &COMPONENTS

STEAM TURBINEBLADES, VANES ANDCOMPONENTSFROM REVERSE ENGINEERING TO FUNCTIONAL PARTSSTEAM TURBINE BLADES & COMPONENTSPAGE 2FEBRUARY 9, 2017

CONTENTS OEM Experience & KnowledgeSupply ChainReference CasesReverse EngineeringGlobal InfluencesAdditional BenefitsSTEAM TURBINE BLADES & COMPONENTSPAGE 3FEBRUARY 9, 2017

OEM Experience & Knowledge Years of experience with OEM’s and their products.Continuous tracking of design evolution and history.Extensive knowledge base, over 20.000 OEM drawings.We’ve supplied aftermarket parts to both end users and OEM’s, and areexperienced in the designs and materials of OEM’s such as:SiemensGeneral ElectricABB / AlstomWestinghouseWoodgroup / Ruston STEAM TURBINE BLADES & COMPONENTSMitsubishiParsonsFranco TosiRolls RoyceToshiba MANHitachiDresser-RandAllenAnd morePAGE 4FEBRUARY 9, 2017

Supply ChainOur production facilities are assets in any supply chain.Capable of quickly producing Turbo Machinery Parts.Adaptive and quick to respond Engineering Team.Certified approach to Quality.Determination to supply as quickly as possible to prevent downtime.Multiple production facilities set up to continually manufacturecomponents. On site 3D Scanning and data gathering possibilities. STEAM TURBINE BLADES & COMPONENTSPAGE 5FEBRUARY 9, 2017

Reference Cases The next slides will highlight some relevant projects we’ve executed inthe past, in particular large Rotor Blades which pose the mostchallenges when it comes to manufacturing: ABB / Alstom LP-0 Rotor BladesGeneral Electric LP Rotor BladesSiemens LP Rotor BladesSkoda LP Rotor BladesSTEAM TURBINE BLADES & COMPONENTSPAGE 6FEBRUARY 9, 2017

ABB / Alstom LP-0 Rotor BladesSTEAM TURBINE BLADES & COMPONENTSPAGE 7OEM:Alstom (License)Machine Type:Steam TurbineProject Type:Complete Manufacturing from precisionforging including Stellite brazing.Product:Rotor Blade LP-0 (L 900mm)Lead Time:10 WeeksMaterial:Z12CnDV12-02FEBRUARY 9, 2017

General Electric LP Rotor BladesOEM:General ElectricMachine Type:Steam TurbineProject Type:Manufacturing of finger root, airfoilincluding midspan.Product:LP Rotor Blade RH L 1025mmLead Time:4 WeeksMaterial:Jethete M152 (Envelope Forgings)STEAM TURBINE BLADES & COMPONENTSPAGE 8FEBRUARY 9, 2017

Siemens LP Rotor BladesSTEAM TURBINE BLADES & COMPONENTSPAGE 9OEM:SiemensMachine Type:Steam TurbineProject Type:Reverse Engineering & Manufacturing ofLP-0 rotor blades from forging.Product:LP Rotor Blades Last Stage GE TE,including shot peening and laserhardening of airfoil inlet side. BladeLength 900mmLead Time:12 MonthsMaterial:X20Cr13 (W-no. 1.4021)FEBRUARY 9, 2017

Skoda LP Rotor BladesOEM:SkodaMachine Type:Steam TurbineProject Type:Reverse Engineering & Manufacturing ofmultiple stages LP BladesProduct:LP Rotor Blades Stage 8, 9, 10Lead Time:6 WeeksMaterial:Jethete M152 / H46STEAM TURBINE BLADES & COMPONENTSPAGE 10FEBRUARY 9, 2017

Reverse Engineering Based on samples Stork can quickly acquire data and generate CAD/CAMmodels. Stork has invested in Sophisticated hard- and software to achieve itsgoals in realizing high-tech production facilities. These processes are in place to ensure the customer gets their desiredTurbo Machinery Products with minimal lead times. The next slides will highlight our Reverse Engineering Process.STEAM TURBINE BLADES & COMPONENTSPAGE 11FEBRUARY 9, 2017

Reverse Engineering Single or Multiple samples used for ReverseEngineering. Data comes together to reproduce nominalmodel in digital CAD environment. New Model is designed based on availabletechnical information. Production method is designed around themodel and started as soon as possible.STEAM TURBINE BLADES & COMPONENTSPAGE 12FEBRUARY 9, 2017

Reverse EngineeringATOS III optical measuring deviceused for digitizing samples to 3Dpointcloud and meshed model.STEAM TURBINE BLADES & COMPONENTSPAGE 13FEBRUARY 9, 2017

Reverse EngineeringData Analysis.Sample sis. Redesign. STEAM TURBINE BLADES & COMPONENTSPAGE 14FEBRUARY 9, 2017

Reverse Engineering Transitional fillets and blends.Root and Airfoil Designverification.Assembly simulation, FEMStrength Analysis, CFD FlowDynamics, Frequency andDamping, Moment Weightsequencing, and more.STEAM TURBINE BLADES & COMPONENTSPAGE 15FEBRUARY 9, 2017

Reverse Engineering – Special Studies700600Eigenfrequency [Hz]5004003002001000020406080100120Rotational speed [% norminal speed]STEAM TURBINE BLADES & COMPONENTSPAGE 5xN16xNFEBRUARY 9, 2017

Global Influences Stork Turbo Blading is the preferred global supplier of manycompanies in the Turbo Machinery Business. We have relations and conducted business with companiesin all parts of the world, including Europe, Asia, MiddleEast, USA, Africa, Australia and much more.STEAM TURBINE BLADES & COMPONENTSPAGE 17FEBRUARY 9, 2017

Additional Benefits Longer warranty period than OEM manufacturers. Technical Assistance and Knowledge when fitting blades, assemblingrotor components, or anything related to Turbo Machinery. Extensive database of OEM drawings and knowledge. Impressive portfolio related to Turbo Machinery. Provision of fit-for-purpose products. Short lead time, quick supply.STEAM TURBINE BLADES & COMPONENTSPAGE 18FEBRUARY 9, 2017

THANK YOUSTORK TURBOBLADINGSTEAM TURBINE BLADES & COMPONENTSPAGE 19FEBRUARY 9, 2017

Siemens LP Rotor Blades STEAM TURBINE BLADES & COMPONENTS PAGE 9 FEBRUARY 9, 2017 OEM: Siemens Machine Type: Steam Turbine Project Type: Reverse Engineering & Manufacturing of LP-0 rotor blades from forging. Product: LP Rotor Blades Last Stage GE TE, including shot peening and la

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