PILOT OPERATING HANDBOOK - AirBourne Aviation

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PILOT OPERATING HANDBOOKfor the aircraft IKARUS C 42 SeriesModell Nr.C42 / C42B / C42C / C42ELTZ-Nr.61141 / 61141.1 / 61141.5 / 61141.6TypeIKARUS C42 SeriesAirplane Registration No.Airplane Serial-No.Reference: POH C42 Series Issue-3 / Rev. 128.01.2014This handbook is to be kept in the aircraft at all times.The described options of the C42 Series use are certified for Germany andhave been tested in Germany.Please note that for using the C42 Series as a towplane for towing gliders,towing aerial signs or decanting sky divers, different regulations may apply indifferent countries. Please contact your local authorities for furtherclarification.POH C42 Series Issue-3 Rev 128.01.2014Page 1 of 91

RECORD OF MANUAL REVISIONSNo.IssueNo.1323Description of ChangesDateSignatureModel C42E added13.01.2014A.KurzS. 47 Pre-flightinspection point 14.3supplemented28.01.2014A.KurzPOH C42 Series Issue-3 Rev 128.01.2014Page 2 of 91

C42 Series Pilot Operating HandbookManufacturer Contact InformationCOMCO IKARUS GmbHAm Flugplatz 1188367 Hohentengen / SwabiaGermanyTel: 49 7572 600 80Fax: 49 7572 3309Email: post@comco – ikarus.deBackup Certification Data Contact InformationCOMCO IKARUS GmbHAm Flugplatz 1188367 Hohentengen / SwabiaGermanyTel: 49 7572 600 80Fax: 49 7572 3309Email: post@comco – ikarus.deOwnerThis Pilot Operating Handbook belongs to the aircraft:and is to be kept in the aircraft at all times.POH C42 Series Issue-3 Rev 128.01.2014Page 3 of 91

C42 Series Pilot Operating HandbookIntroductionC42 series aircraft are built in compliance with the airworthinessrequirements of various countries and are certified as Microlight,Ultralight, Advanced Ultralight and Light Sport Aircraft.To operate the aircraft the pilot must hold a license or certificateappropriate to this category of aircraft. The aircraft is not to be flownunless it is registered, carries registration markings in accordancewith the requirements of the country in which the aircraft is to beflown, and has a Permit to Fly or certificate of Airworthiness valid inthe country of operation.The aircraft is to be flown under daytime VFR conditions. Flight inconditions other than daytime VFR without the correct aircraftequipment and pilot ratings is extremely dangerous and can result inserious injury or death.Pilots holding licences for other categories, even higher ones, arerequired to be checked out by an appropriately qualified instructorprior to flying this aircraft as it possesses characteristics that areunique to light sport type aircraft. These characteristics include lowinertia, susceptibility to turbulence and wind gradient and specialengine considerations.The safety of all occupants, the aircraft and persons on the groundare the sole responsibility of the the Pilot in command. Do not operatethis aircraft in a manner that would endanger the occupants, theaircraft or persons on the ground.POH C42 Series Issue-3 Rev 128.01.2014Page 4 of 91

C42 Series Pilot Operating HandbookBear in mind that the engines used in C42 aircraft are not certifiedaviation engines and thus may not offer the same safety standardsfound in other classes of aircraft. Prepare your flight so that you canalways reach an emergency landing area should you experienceengine failure. On cross country flights, ALWAYS keep an emergencylanding field in sight.Changes to the control system, structure,wings and engine are prohibited.These changes would invalidate any certificate of airworthiness orpermit to fly and as such would result in an insurance becoming nulland void.All operating difficulties and equipment failures should be reportedto your dealer or the manufacturer.For fire safety reasons, smoking is prohibited on board of theaircraft.POH C42 Series Issue-3 Rev 128.01.2014Page 5 of 91

C42 Series Pilot Operating HandbookThree side view: IKARUS C42 SeriesIKARUS C42POH C42 Series Issue-3 Rev 128.01.2014Page 6 of 91

C42 Series Pilot Operating HandbookIKARUS C42B / C42E (C42B LSA)POH C42 Series Issue-3 Rev 128.01.2014Page 7 of 91

C42 Series Pilot Operating HandbookIKARUS C42CPOH C42 Series Issue-3 Rev 128.01.2014Page 8 of 91

C42 SERIES Flight And Operators ManualTable of ContentsTitle pageRecord of Manual RevisionsManufacturer Contact InformationIntroductory remarksThree-side viewTable of contents234581 Operating limitations . 121.11.21.31.41.51.61.71.81.91.101.11Airspeeds: . 12Weights . 12Structural limitations: . 12Center of gravity limits: . 12Airspeed markings: . 13Engine rpm limitations . 13Rpm indicator markings . 13Flap settings . 13Propellers for Rotax 912 UL: . 14Propellers for Rotax 912 UL S . 16Engine limitations according to the Rotax operating manual . 172 Kinds of operation limitations . 183 Operation of the Engine . 184 Flight Operations . 204.14.24.34.44.54.64.74.84.94.10Taxiing: . 20Take-off and climb: . 20Cruising flight . 22Turning flight . 22Stalls . 23Descent and landing . 24Shutting down the engine: . 24Sudden loss of engine power: . 25Using the optional cowl flap on the aircraft C42 . 27Emergency procedures . 285 Ground Handling . 30POH C42 Series Issue-3 Rev 128.01.2014Page 9 of 91

C42 SERIES Flight And Operators ManualTable of Contents5.15.25.35.4Towing . 30Hoisting . 30Parking. 31Tie-Down . 316 Minimum equipment . 337 Dimensions . 338 Weight and balance . 348.1Empty weight center of gravity: . 359 Data placard and checklist: . 3710 “Before take-off” checklist . 3811 Approved equipment . 3912 Flight performance: . 4112.112.212.312.4Take-off distance . 41Rate of climb . 41Cruising speed (solo). 42Engine off performance (solo) . 4213 Attaching the wings. 4313.1 Attaching the wings to the fuselage . 4313.2 Folding the wings for hangaring . 4514 Pre-flight inspection . 4614.114.214.314.414.514.614.714.814.914.10Engine. 46Landing gear . 46Left wing . 47Left side of fuselage . 47Empennage . 48Right side of fuselage . 48Right wing . 48Cabin, inside and outside . 48Instruments . 49Drainage . 4915 Care and maintenance . 50POH C42 Series Issue-3 Rev 128.01.2014Page 10 of 91

C42 SERIES Flight And Operators ManualTable of Contents16 Rigging data . 5217 Information for ultralights with towing gear . 5617.117.217.317.417.5Equipment of the towing aircraft . 56Operating limitations . 57Flight characteristics and performance . 59Placards . 60Emergency procedures during towing . 6118 Inspection and maintenance intervals . 6319 Special features of the aircraft equipped for handicapped pilots7020 Flying with the IKARUS C42 Series with the removed doors . 7221 Additional instructions for dropping parachutists . 7322 Instructions for the use of the LiFe-Battery . 7523 COMCO IKARUS Manufacturer Warranty. 7624 Appendix: . 8024.124.224.324.424.524.624.7Placards . 80Data placard . 81Service Problem Report Form -Aircraft . 82Inspections performed . 83Location of the parachute rescue system . 84Banner towing . 86Wiring diagram. 91POH C42 Series Issue-3 Rev 128.01.2014Page 11 of 91

C42 SERIES Pilot Operating Handbook1Operating limitations1.1 Airspeeds:Never-exceed speed:C42C42B / C42C / C42ESpeed in turbulent airMaximum manoeuver speed::VNEVNEVBVASpeed with landing flap set. Vfeuntil 2009since 2009Stall speed: 97 kts 116 kts 97 kts 80 kts? kts? ktsflap position 0:flap position 1:flap position 2:VS1 VS2 VS3 (180 km/h)(216 km/h)(180 km/h)(148 km/h)Vfe 105 km/hVfe 117 km/h40 kts38 kts35 kts(75 km/h)(70 km/h)(65 km/h)If VA speed is exceeded, only little rudder movement are allowed.1.2 WeightsMaximum take-off weight:Maximum take-off weight withinstalled rescue system1041 lbs ? (450,0 kg)1041 lbs (472.5 kg)Empty weight (see last Weight and Balance plan)kgMinimum payload: (see last Weight and Balance plan) 144 lbs (65 kg)1.3 Structural limitations:Positive limit load factor:Negative limit load factor: 4 g-2 g1.4 Center of gravity limits:Reference datum:Forward center of gravity:Rearward center of gravity:POH C42 Series Issue-3 Rev 1Wing leading edge at a rib station11.8 inches aft of datum (300 mm)22.0 inches aft of datum (560 mm)28.01.2014Page 12 of 91

C42 SERIES Pilot Operating Handbook1.5 Airspeed markings:until 2009 / whitesince 2009 / white38 - 57 kts38 - ? kts(71 – 105 km/h)(71 – 117 km/h)White arc:Green arc:Yellow arc C42B / C42C:Yellow triangle:Yellow line:Red line:C42AC42B / C42C / C42E38 - 57 kts43 - 97 kts97 – 116 ktsVX 51 ktsVA 75 kts(71 - 105 km/h)(79 - 180 km/h)(180 - 216 km/h)(95 km/h)(148 km/h)VNE 97 ktsVNE 116 kts(180 km/h)(216 km/h)The deviation curve for the airspeed indicator can be interpolated from thefollowing tableIASkm/hEASkm/h1.660708090 100 110 120 130 140 150 160 170 180 190 20065748391 100 109 117 125 134 142 151 160 168 177 185Engine rpm limitationsMaximum engine rpm:Maximum continuous rpm:1.7Rpm indicator markingsYellow arc:Red line:1.8n 5800 rpm, 5 min. maxn 5500 rpmn 5500 - 5800 rpmn 5800 rpmFlap settingsPosition 0:Position 1:Position 2:POH C42 Series Issue-3 Rev 1cruisingtake-off / landinglanding28.01.2014Page 13 of 91

C42 SERIES Pilot Operating Handbook1.9Propellers for Rotax 912 UL:With propeller WARP DRIVE 2-blade 68” (1.72 m Ø) constant speed,pitch 23.5 at 15.75 inches (0.40 m) from hub,full throttle rpm on the groundmax. 5200 1/minPropeller rpmapprox. n 2300 1/minWith propeller WARP DRIVE 3-blade 68” (1.72 m Ø)pitch 21.0 at 15.75 inches (0.40 m) from hub,full throttle rpm on the groundmax. 5200Propeller rpmapprox. n 23001/min1/minWith propeller Sport-Prop 3-blade 68” (1.72 m Ø)pitch 19.5 at 15.75 inches (0.40 m) from hub,full throttle rpm on the groundmax. 4900Propeller rpmapprox. n 21501/min1/minWith propeller GSC 3-blade 68” (1,72 m Ø)pitch 21.0 at 15.75 inches (0.40 m) from hub,full throttle rpm on the groundPropeller rpm1/min1/minPOH C42 Series Issue-3 Rev 128.01.2014max. 4900approx. n 2150Page 14 of 91

C42 SERIES Pilot Operating HandbookWith propeller Neuform CR2-75 2-blade 69” (1,75 m Ø)pitch 27.0 at r 14.37 inches (0.365 m?),full throttle rpm on the groundmax. 5100Propeller rpmapprox. n 22501/min1/minWith propeller Neuform CR3-75 3-blade 69” (1,75 m Ø)pitch 24.0 at r 14.37 inches (0.365 m?),full throttle rpm on the groundmax. 4800Propeller rpmapprox. n 21001/min1/minWith propeller Kiev Prop BB 263/1700 3-blade (1,71 m Ø)Pitch 22,0 at r 0,4 m from hub,full throttle rpm on the groundmax. 4800propeller rpmapprox. n 21001/min1/minWith propeller Helix H50F-1,75m-R-SI-12-3 3-blade (1,75 m Ø),Pitch. 16.0 at r 656 mmfull throttle rpm on the groundmax. 4880propeller rpmapprox. n 21501/min1/minPOH C42 Series Issue-3 Rev 128.01.2014Page 15 of 91

C42 SERIES Pilot Operating Handbook1.10 Propellers for Rotax 912 UL SWith propeller WARP DRIVE 3-blade 68” (1,72 m Ø)pitch 25.0 at 15.75 inches (0.40 m) from hub,full throttle rpm on the groundmax. 5200Propeller rpmapprox. n 21501/min1/minWith propeller GSC 3-blade 68” (1,72 m Ø)pitch 25.0 at 15.75 inches (0.40 m) from hub,full throttle rpm on the groundmax. 4900Propeller rpmapprox. n 20001/min1/minWith propeller Neuform CR3-75 3-blade 69” (1,75 m Ø)pitch 27.0 at r 14.37 inches (0.365 m),full throttle rpm on the groundmax. 4900Propeller rpmapprox. n 20001/min1/minWith propeller Neuform CR3-V-R2H 3-blade 69” (1,75 m Ø), adjustablepitch 16 - 30 at r 29.53 inches (0.75 m),full throttle rpm on the groundmax. 4200 - 56001/minPropeller rpmapprox. n 1700 - 23001/minWith propeller Kiev Prop BB 283/1800 3-blade (1,80 m Ø)Pitch 24,0 at r 0,4 m from hub,full throttle rpm on the groundmax. 4900Propeller rpmapprox. n 20001/min1/minWith propeller Helix H50F-1,75m-R-S-14-3 3-blade (1,75 m Ø),Pitch 17.0 bei r 656 mmfull throttle rpm on the groundapprox ca. 4800Propeller rpmapprox ca. n 19751/min1/minPOH C42 Series Issue-3 Rev 128.01.2014Page 16 of 91

C42 SERIES Pilot Operating Handbook1.11Engine limitations according to the Rotax operatingmanualTake-off (5 min)Continuous75%65%55%ROTAX 91281 hp / 5800 rpm79 hp / 5500 rpm59 hp / 5000 rpm51 hp / 4800 rpm43 hp / 4300 rpmROTAX 912S100 hp / 5800 rpm95 hp / 5500 rpm69 hp / 5000 rpm61 hp / 4800 rpm51 hp / 4300 rpmType of oilautomotive oils (API SF or SG)Amount of oilmin 0.57 imp. gallons (2.6 l)max 0.67 imp. gallons (3.05 l)Oil temperaturemin 122 F (50 C)min 122 F (50 C)max 284 F (140 C)max 266 F (130 C)optimum 194 -230 F (90 -110 C)Oil pressure:normal operating pressure 29 - 72 psi (2 - 5 bar)(cold start 101.45 psi/7 bar)Fuel: Euro-Super ROZ 95 unleaded(DIN EN 228 with max. 5% ethanol)Super Plus ROZ 98 unleaded(DIN EN 228 with max. 5% ethanol)AVGAS 100 LLAVGAS UL91Fuel pressure2.17 - 5.80 psi (0.15 - 0.4 bar)Cylinder head temp. max. 302 F (150 C)optimum 230 F (110 C)Magneto checkrpm dropPOH C42 Series Issue-3 Rev 1max. 275 F (135 C)optimum 230 F (110 C)at 4000 rpmmax. 300 rpm28.01.2014Page 17 of 91

C42 SERIES Pilot Operating Handbook2Kinds of operation limitations-Aerobatics and manoeuvres with more than 60 bank are prohibited-Daylight, VFR conditions only.-No flight in icing conditions-Do not attempt flight in turbulent conditions or inwinds exceeding 22 kts (40 km/h), and less when it is gusty.-Always follow the appropriate regulations for this category of aircraft.3Operation of the EngineThe Rotax 912 is a 4-cylinder, four stroke, horizontally opposed,water-cooled engine.Never move the prop with theignition (MAG) switches on!Fuel type for four-stroke 912 UL and 912 ULS engine:Super leaded or unleaded (according to DIN EN 228 with max. 5%ethanol), AVGAS 100 LL or AVGAS UL91To start the engine:Main fuel valveElectrical fuel pumpThrottleChokeCarburettor heatIgnition (both magnetos)Propeller blade areaBrakesAfter engine starts, chokeOPENONIDLEOPENOFFONCLEARONCLOSEDIf the engine does not start, repeat the starting procedure.POH C42 Series Issue-3 Rev 128.01.2014Page 18 of 91

C42 SERIES Pilot Operating HandbookIf the engine has been flooded, close main fuel valve, open the throttle to ahalf and start the engine. When the engine starts, quickly reduce thethrottle to idle.A four-stroke engine requires a fairly long warm up period. Run the engineat 2000 rpm for at least 2 minutes then increase to 2500 rpm until the oiltemperature is at least 122 F (50 C).Perform the MAG check at 4000 rpm. Rpm drop should not exceed 300rpm with a maximum difference between MAGs of 115 rpm.In case your aircraft is equipped with a cowl flap, please referto the instructions in the paragraph 4.9 : when equipped witha cowl flapPOH C42 Series Issue-3 Rev 128.01.2014Page 19 of 91

C42 SERIES Pilot Operating Handbook44.1Flight OperationsTaxiing:The nose wheel steering is conventional and is directly connected to therudder pedals. Push the right pedal to turn right. Push the left pedal to turnleft.Taxiing is simple. The turning radius of the C-42 is small, and the planehandles cross wind during taxing very well.When taxiing wit

C42 Series Pilot Operating Handbook POH C42 Series Issue-3_Rev_1 28.01.2014 Page 4 of 91 Introduction C42 series aircraft are built in compliance with the airworthiness requirements of various countries and are certified as Microlight,

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