Es D Transporting Concrete Nd Co A Ology N Tech Oncret C

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Concretee TechnCnology anda CoddesBatching, Mixing,Mixing, andTransportingConcreteTti Ct

ObjectivesStandards Batchingg Mixing Transporting

ASTM C94/C94M/Standard Specification for ReadyReady--Mixed Concrete Materials specificationsOrdering informationSlump tolerancesMeasuring tolerancesMixer/AgitatorrequirementsD liDeliverymethodsth dTesting methods

ASTM C685/C685M/Standard Specification for Concrete Made byVolumetric Batching and Continuous Mixing MaterialsspecificationspOrderinginformationSlump tolerancesMeasuringtolerancesMixing mechanismDelivery methodsTesting methods

ACI 304RGuide for Measuring, Mixing, Transporting,and Placing Concrete Control, handling, and storage ofmaterialsMeasurement and batchingMixing and transportingPlacingVolumetric batching

Batching Process of measuringconcrete mixtureingredients by eithermass or volume Most specificationsrequire batching bymass

Batching by Volume ASTM C685Yi ld checksYieldh kProportioning checksTolerances for batching by volume: Cement, mass% 0 - 4Fi aggregate, mass%Fine% 22Coarse aggregate, mass% 2Admixtures mass or volume% 3Admixtures,Water, mass or volume% 1

Batching by Mass ASTM C94 Batchingg plantpprecision controldischarge operation Plant scales accurate to 0.15%total capacity or0 4% net applied0.4%load

Batching by MassCementitious materials: Measured separately orcombined sequentially Cement first Tolerance at 30% or greater of full scale capacity- 1% required mass Tolerance for loads smaller 30% of scalecapacity- 0- 4% required mass

Batching by MassAggregate: Can be measured individually or combinedTolerancesIndividual loads - 2% of required mass Cumulative loads 30% or more of scale capacity - 1% of requiredmass after each successive weighing less than 30% of scale capacity - the lesser of 0.3% of scale capacity or 3% of required mass

Batching by MassWater: Tolerance - 1% by mass orvolumeIce must be measured bymassWash water remaining intruck mixer drums must beaccurately measuredTotal water tolerance - 3%of the specifiedptotalamount

Batching by MassAdmixtures: Powdered admixtures - mass Liquid admixtures - mass or volume Tolerance - greater of: 3% of total amount required 100% dosage per 50kg (100lbs) ofcement

Inspectingpg Batch PlantsACI 311.5 Project specification complianceStorage standards complianceMaterials testing standardscomplianceTruck operating conditionsEquipment calibrationBatch ticket verification

Mixing and TransportingConcrete Ordering concreteReady mixed concreteMobile batcher mixed concreteRemixing concrete

Ordering ConcreteASTM C94/C685Purchaser specifies: Sizes of coarse aggregate Slump at point of delivery Air content at point of delivery One of three options for remainingparameters

Ordering ConcreteASTM C94/C685Option A—performance based:Purchaser specifies: CompressiveCi strengthtthConcrete producer selects mixproportions.

Ordering ConcreteASTM C94/C685Option B—prescription based:Purchaser specifies mixtureproportions including: Cement content Water content Admixture type and content

Ordering ConcreteASTM C94/C685Option C—mixed option:Purchaser specifies: Compressive strength Cement content Admixture type and contentConcrete producer selects mixproportions.ti

Prescription toPerformance (P2P) Move away from prescriptionspecifications Move towards performancespecifications Focus – final productperformance

P2P - Advantagesg pMore efficient process Encourages cooperation Improved consistency

Ready Mixed Concrete Central-mixed concreteShrink-mixedShrinkmixed concreteTruck-mixed concrete

Central-mixed Concrete Mixed completely ina stationary mixerDelivered ina truck agitator a truck mixeroperatingpg atagitating speed a non-agitatingtruck

Central Mix Plant

Stationaryy Mixers Stationary Mixers Onsite or central mix readymixed concrete plantUsed for complete or shrinkmixingMixer Types ― up to 9 m3 Tilting or non-tiltingnon tilting drumOpen top revolving blade orpaddle

Readyy Mixed ConcreteShrink-mixed Concrete Partial mixing in stationary mixer andcompletedpin truck mixer Stationary mixing time should be minimum Performance tests same as centralcentral-mixedmixedconcrete

Readyy Mixed ConcreteTruck-mixed Concrete Mixed completely in atruck mixer 70 to 100 mixingrevolutions, mixing speed 6-18 rpm Agitating speed 2-6 rpm Discharge before 1½ hoursor 300 revolutions

Mixer TrucksUsed for: pavements, structures,and buildings – distances mustallow discharge of concretewithin 1½ hoursAdvantages: central mixing plantnot needed, discharge is wellcontrolledWatch for: Timing of deliveriesshould suit job organization.Concrete crew and equipmentmust be ready onsite to handleconcrete. Control of quality isnot as good as with centralmixing.mixing

Mixer TrucksRear DischargeFront Discharge

AgitatorTrucksgUsed for: Transportingconcrete for all usesuses. Hauldistances must allowdischarge of concrete within1½ hours.hoursAdvantages:gOperatepusuallyyfrom central mixing plants.Watch for: Timing of deliveriesshould suit job organization.Concrete crew andequipment must be readyonsite to handle concrete.

Non--agitating TruckNonUsed for: Transportconcrete on short haulsover smooth roadways.Advantages: Cost of nonagitating equipment islower than that of truckagitators or mixers.Watch for: Slump should belimited. Possibility ofsegregation Height uponsegregation.discharge is needed.

Mobile Batcher MixedConcrete Auger-typemixerAti Mi i rate dMixingdeterminedi dbby manufacturerf Slump tolerances 40mm (1.5 in)depending on specified slump

Mobile Batcher MixedConcrete UniformityRequirements for Within-Batch Uniformity ofConcreteRange of 2 SamplesAir content, %1.0Air free density16 kg/m3 (1.0 lb/ft3)Sl mpSlumpAvg. 100mm (4 in)25 mm (1 in)Avg. 100mm (4 in)40 mm (1.5 in)Coarse aggregate content, % massconcretet6.07-day strength, % of average7.5

Mobile Batcher Mixer TruckUsed for: Intermittentproduction of concrete atjobsite or small quantitiesjobsite,quantities.Advantages: Combinedmaterials transporter andbatching and mixingyOne-mansystem.operation.Watch for: Good preventivemaintenance program.Materials must be identicalto those in original mixdesign.

Truck Manufacturers Bureaus

Remixingg ConcreteASTM C94Water may be added at jobsite provided: Spec. w/c-ratio is not exceededMeasured slump less than specifiedMixing time or drum revolutions not exceededConcrete is remixedmin. 30 rev. at mixing speed until uniformity is within limits

Transporting ConcreteWatch out for: Delays Labor force managementEquipment selectionRoute planning Early stiffening Flash/False setAccelerated hydration

Transporting ConcreteWatch out for: Drying out Hot and dry weatherLow W/CMUse of silica fume oradmixtures that affect bleedwaterSegregation Cohesive mixturePlacing method and rate

Batching by Volume ASTM C685 Yi ld h kYield checks Proportioning checks Tolerances for batching by volume: Cement, mass% 0 - 4 Fi %Fine aggregate, mass% 2 Coarse aggregate, mass% 2 Admixturesmassorvolume% Admixtures, mass or volume

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