EPA04 MBE 900 Operator’s Manual
DDC-SVC-MAN-0055EPA04 MBE 900Operator’s Manual13400 Outer Drive, West, Detroit, Michigan 48239-4001Telephone: 313-592-5000www.detroitdiesel.comSpecifications are subject to change without notice. Detroit Diesel Corporationis registered to ISO 9001:2001. Copyright Detroit Diesel Corporation.All rights reserved. Detroit Diesel Corporation is a Daimler company.Printed in U.S.A.
MBE 900 OPERATOR'S MANUALTo the OperatorThis manual contains instructionson the safe operation and preventivemaintenance of your Detroit DieselMBE 900 engine. Maintenanceinstructions cover routine engineservices such as lube oil and filterchanges in enough detail to permitself-servicing if desired.The operator should become familiarwith the contents of this manual beforeoperating the engine or carrying outmaintenance procedures.Power-driven equipment is onlyas safe as the person operating thecontrols. You are urged, as theoperator of this diesel engine, to keepfingers and clothing away from therevolving belts, drive shafts, etc. onengine installation.Throughout this manual CAUTIONSregarding personal safety andNOTICES regarding engineperformance or service life willappear. To avoid personal injury andensure long engine service life, alwaysheed these instructions.Whenever possible, it will benefit youto rely on an authorized Detroit Dieselservice outlet for all your serviceneeds from maintenance to majorparts replacement. Authorized serviceoutlets worldwide stock factoryoriginal parts and have the specializedequipment and experienced, trainedAll information subject to change without notice. (Rev. )DDC-SVC-MAN-0055personnel to provide promptpreventive maintenance and skilledengine repairs.The information and specificationsin this publication are based on theinformation in effect at the time ofapproval for printing. Contact anauthorized Detroit Diesel serviceoutlet for information on the latestrevision. The right is reserved tomake changes at any time withoutobligation.NOTICE:Coolant must be inhibited withthe recommended SupplementalCoolant Additives (SCA) listed inthis manual. In addition, the enginecan be equipped with a coolantfilter/inhibitor system as an installedoption or as an after-sale item.Failure to check and maintain SCAlevels at required concentrations willresult in severe damage corrosionto the engine cooling system andrelated components.Trademark InformationDetroit Diesel , DDEC , andDiagnostic Link are registeredtrademarks of Detroit DieselCorporation. Nexiq is a trademarkof Nexiq Technologies, Inc. All othertrademarks are the property of theirrespective owners.Copyright 2009 DETROIT DIESEL CORPORATIONi
iiDDC-SVC-MAN-0055All information subject to change without notice. (Rev. )Copyright 2009 DETROIT DIESEL CORPORATION
MBE 900 OPERATOR'S MANUALTABLE OF CONTENTSCAUTION SUMMARY .ENGINE OPERATION .PREVENTIVE MAINTENANCE .ELECTRICAL SYSTEM .COOLING SYSTEM .AIR INTAKE SYSTEM .FUEL SYSTEM .COMPRESSED AIR .LUBRICATING OIL AND FILTERS .112455788IDENTIFICATION .PERSONNEL REQUIREMENTS .ENGINE CONVERSIONS AND MODIFICATIONS .GENERAL VIEW OF THE MBE900 ENGINE .ENGINE IDENTIFICATION NUMBER .DESCRIPTION OF THE ENGINE .EXHAUST GAS RECIRCULATION .EXHAUST BRAKE/CONSTANT-THROTTLE VALVES,OPTIONAL .ELECTRONIC ENGINE CONTROL SYSTEM .DDEC-ECU .DDEC-VCU .SENSOR LOCATIONS .9121313202122OPERATION .BEFORE STARTING THE ENGINE .CHECKING THE BATTERIES .CHECKING THE OIL LEVEL .CHECKING THE COOLANT LEVEL (COLD CHECK) .ADDING FUEL .PRIMING THE FUEL SYSTEM .STARTING THE ENGINE .CHECKING THE COOLANT LEVEL (HOT CHECK) .STARTING AN ENGINE THAT HAS NOT BEEN RUN FOR ANEXTENDED PERIOD .303030313232323233All information subject to change without notice. (Rev. )DDC-SVC-MAN-0055Copyright 2009 DETROIT DIESEL CORPORATION232425262734iii
TABLE OF CONTENTSMONITORING ENGINE OPERATION .BATTERY CHARGE .OIL PRESSURE .EXCESSIVE IDLING .CHANGING THE IDLE SPEED .SHUTTING DOWN THE ENGINE .SHUTTING DOWN AFTER HARD OPERATION .EMERGENCY RUNNING MODE .STOP ENGINE OVERRIDE OPTION .COLD WEATHER OPERATION .WINTER FRONTS .3535353636363637373838CLEANING AND STORAGE .CLEANING THE ENGINE .HIGH-PRESSURE CLEANING EQUIPMENT .CLEANING THE COOLING SYSTEM .DEGREASING .STORAGE .393939394041TROUBLESHOOTING .EMERGENCY STARTING .TROUBLESHOOTING THE ELECTRONIC ENGINE CONTROLSYSTEM .GENERAL TROUBLESHOOTING .42424242SERVICE PRODUCTS .DIESEL FUELS .FLOW IMPROVERS .KEROSENE .ENGINE OILS .EGR ENGINES .NON-EGR ENGINES .SYNTHETIC OILS .COOLANT .FULLY-FORMULATED ANTIFREEZE .WATER .COOLANT SPECIFICATIONS .COOLANT CONCENTRATION .55555555565657575757585858ivDDC-SVC-MAN-0055All information subject to change without notice. (Rev. )Copyright 2009 DETROIT DIESEL CORPORATION
MBE 900 OPERATOR'S MANUALSUPPLEMENTAL COOLANT ADDITIVES FOR FULLYFORMULATED COOLANT .DROPOUT .DISPOSAL .COLD WEATHER PRODUCTS .WINTER-GRADE DIESEL FUEL .LOW-VISCOSITY ENGINE OIL .WINTER COOLANT ANTIFREEZE PROTECTION .BATTERIES .5960606060616161TECHNICAL DATA .ENGINE DATA FOR EGR ENGINE .ENGINE DATA FOR NON-EGR ENGINE .TESTING AND ADJUSTING VALUES .63646566MAINTENANCE . 67SCHEDULED INTERVALS . 67MAINTENANCE SCHEDULE TYPES . 67SEVERE SERVICE . 67SHORT-HAUL . 68LONG-HAUL . 68OPERATING HOURS VS. FUEL CONSUMPTION (OIL DRAININTERVAL ONLY) . 68UNIMOG . 68MAINTENANCE SCHEDULE AND INTERVALOPERATIONS . 68MAINTENANCE INTERVALS . 68MAINTENANCE OPERATION SETS . 69SCHEDULE USE . 69MAINTENANCE TABLES AND GRAPHS . 70REQUIRED MAINTENANCE OPERATIONS . 78ENGINE INSPECTING . 78VALVE LASH CHECKING AND ADJUSTING . 78GAINING ACCESS TO THE VALVES . 79METHOD ONE: ADJUST EACH CYLINDER IN FIRINGORDER . 80METHOD TWO: ADJUST ALL VALVES USING TWOCRANKSHAFT POSITIONS . 81CHECKING VALVE LASH . 82All information subject to change without notice. (Rev. )DDC-SVC-MAN-0055Copyright 2009 DETROIT DIESEL CORPORATIONv
TABLE OF CONTENTSADJUSTING VALVE LASH .RESTORING THE VEHICLE TO OPERATING CONDITION .FUEL PREFILTER ELEMENT CLEANING .MAIN FUEL FILTER ELEMENT CHANGING .ENGINE OIL AND FILTER CHANGING .OIL CENTRIFUGE .COOLANT CONCENTRATION CHECKING .COOLANT FLUSHING AND CHANGING .COOLING SYSTEM INSPECTING .828383858689909193CUSTOMER ASSISTANCE .WORKING WITH DDC SERVICE OUTLETS .STEP ONE .STEP TWO .STEP THREE .9498989899LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900ENGINES USED IN ON-HIGHWAY VEHICLE APPLICATIONS . 100TERMS OF COVERAGE . 100USES . 100DEFECTS . 100REPAIRS . 100WARRANTY PERIOD . 100LIKE REPLACEMENT ENGINE . 101SERVICE SUPPLIES . 101ENGINE REMOVAL AND REINSTALLATION . 101THIS WARRANTY DOES NOT COVER: . 101REPAIRS DUE TO ACCIDENTS, MISUSE, STORAGE DAMAGE,NEGLIGENCE OR CERTAIN MODIFICATIONS . 101MAINTENANCE . 102INCIDENTAL OR CONSEQUENTIAL DAMAGES . 102OTHER LIMITATIONS . 102LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900ENGINES USED IN SCHOOL BUS APPLICATIONS .TERMS OF COVERAGE .USES .DEFECTS .REPAIRS .viDDC-SVC-MAN-0055103103103103103All information subject to change without notice. (Rev. )Copyright 2009 DETROIT DIESEL CORPORATION
MBE 900 OPERATOR'S MANUALWARRANTY PERIOD . 103SERVICE SUPPLIES . 104LIKE REPLACEMENT ENGINE . 104ENGINE REMOVAL AND REINSTALLATION . 104THIS WARRANTY DOES NOT COVER: . 104REPAIRS DUE TO ACCIDENTS, MISUSE, STORAGE DAMAGE,NEGLIGENCE OR CERTAIN MODIFICATIONS . 104MAINTENANCE . 105INCIDENTAL OR CONSEQUENTIAL DAMAGES . 105OTHER LIMITATIONS . 105LIMITED WARRANTY ON NEW DETROIT DIESEL MBE900 ENGINES USED IN FIRE TRUCK OR CRASH VEHICLEAPPLICATIONS . 106TERMS OF COVERAGE . 106USES . 106DEFECTS . 106REPAIRS . 106WARRANTY PERIOD . 106LIKE REPLACEMENT ENGINE . 107SERVICE SUPPLIES . 107ENGINE REMOVAL AND REINSTALLATION . 107THIS WARRANTY DOES NOT COVER: . 107REPAIRS DUE TO ACCIDENTS, MISUSE, STORAGE DAMAGE,NEGLIGENCE OR CERTAIN MODIFICATIONS . 107MAINTENANCE . 108INCIDENTAL OR CONSEQUENTIAL DAMAGES . 108OTHER LIMITATIONS . 108LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900ENGINES USED IN UNIMOG APPLICATIONS .TERMS OF COVERAGE .USES .DEFECTS .REPAIRS .WARRANTY PERIOD .LIKE REPLACEMENT ENGINE .SERVICE SUPPLIES .ENGINE REMOVAL AND REINSTALLATION .All information subject to change without notice. (Rev. )DDC-SVC-MAN-0055Copyright 2009 DETROIT DIESEL CORPORATION109109109109109109110110110vii
TABLE OF CONTENTSTHIS WARRANTY DOES NOT COVER: . 110REPAIRS DUE TO ACCIDENTS, MISUSE, STORAGE DAMAGE,NEGLIGENCE OR CERTAIN MODIFICATIONS . 110MAINTENANCE . 111INCIDENTAL OR CONSEQUENTIAL DAMAGES . 111OTHER LIMITATIONS . 111viiiDDC-SVC-MAN-0055All information subject to change without notice. (Rev. )Copyright 2009 DETROIT DIESEL CORPORATION
MBE 900 OPERATOR'S MANUALCAUTION SUMMARYThe following cautions must beobserved by the operator of thevehicle or equipment in which thisengine is installed and/or by thoseperforming basic engine preventivemaintenance. Failure to read and heedthese cautions and exercise reasonablecare for personal safety and thesafety of others when operating thevehicle/equipment or performing basicengine preventive maintenance mayresult in personal injury and engineand/or vehicle/equipment damage.Engine OperationObserve the following cautions whenoperating the engine.PERSONAL INJURYDiesel engine exhaust and someof its constituents are known tothe State of California to causecancer, birth defects, and otherreproductive harm. Always start and operate anengine in a well ventilatedarea. If operating an engine inan enclosed area, vent theexhaust to the outside. Do not modify or tamperwith the exhaust system oremission control system.FIRETo avoid injury from fire, keep allpotential ignition sources awayfrom diesel fuel, including openflames, sparks, and electricalresistance heating elements. Donot smoke when refueling.All information subject to change without notice. (Rev. )DDC-SVC-MAN-0055Copyright 2009 DETROIT DIESEL CORPORATION1
CAUTION SUMMARYPreventive MaintenanceObserve the following cautions whenperforming preventative maintenance.PERSONAL INJURYTo avoid injury when workingnear or on an operating engineequipped with an hydraulicclutch fan, remove loose itemsof clothing and jewelry. Tie backor contain long hair that couldbe caught in any moving partcausing injury. The hydraulic fanmay start without warning.HOT OILTo avoid injury from hot oil, donot operate the engine with therocker cover(s) removed.PERSONAL INJURYTo avoid injury from slipping andfalling, immediately clean up anyspilled liquids.USED ENGINE OILHOT COOLANTTo avoid scalding from theexpulsion of hot coo
MBE 900 OPERATOR'S MANUAL To the Operator This manual contains instructions on the safe operation and preventive maintenance of your Detroit Diesel MBE 900 engine. Maintenance instructions cover routine engine services such as lube oil and filter changes in enough detail to permit self-servicing if desired. The operator should become familiar
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