HOT TAPPING AND LINE STOPPING INTRAFIT EQUIPMENT
HOT TAPPING AND LINE STOPPINGEQUIPMENT SPLIT TEESCUSTOMIZED EQUIPMENTwith support ofINTRAFIT is the leading Russian manufacturer ofcomponents for online repair and maintenance ofpipelines and other facilities in oil and gas, chemical,petrochemical and other industries.
INTRAFIT IS THE FIRST RUSSIANMANUFACTURER OF HOT TAPPING ANDLINE STOPPING EQUIPMENT, SPLIT TEES,CUSTOMIZED EQUIPMENTwww.sc-intra.ru2
ABOUT INTRAFITMANUFACTURE15стр. 4-11regions of Russia andCIS countries400 ProjectsHOT TAPPING AND LINESTOPPING EQUIPMENTстр. 12-16REPAIR CLAMPS FORON-LINE LEAK SEALINGстр. 17www.intrafit.ru3
ENGINEERING SOLUTIONS ANDTECHNOLOGY FOR MAXIMUMPRODUCTION EFFICIENCY4
ABOUT COMPANYINTRAFIT is a company producing elements of pipelines,equipment and component parts for on-line repair ofpipelines at oil and gas, chemical and other manufacturingindustries.INTRAFIT provides a variety of high quality products equipment for hot tapping and line stoping services,pipeline details, repair components, clamps, tees,housings and sandwich valve. Established in 2007Enterprise area - 14550 sq.m.ISO 9001 Quality Management SystemFully integrated production system, 27 production machinesLifting equipment with capacity up to 32 tons110 employeesIncorporated by INTRA Services CompanyIntra Services Company is a unique Russiancompany providing a whole range ofcomprehensive on-site and on-line pipeline repairand maintenance services.ABOUT INTRA SERVICES COMPANY, LLC Established in 2007 570 employees A wide network of representative offices in 15 regions ofRussia and CIS countriesSERVICES ON-LINE SERVICES - Hot tapping and line stopping services,On-line leak sealing, Composite repair for recovery ofstructural integrity of damaged pipelines JOINT INTEGRITY SOLUTIONS –- Supervising of repairs andassets construction, Intrasoft Integrity Management System(INTRASOFT) -reliability management system, includingsoftware, engineering, and related services with databaseupdated and mainteined online ON-SITE SERVICES – a wide range of pipeline repair andmaintenance job, on-site machining, pipeline purging andequipment chemical cleaning5
CAPACITYSUPPLIERACCEPTANCEQAWELDINGMATERIALS ANDSEMI-FINISHEDPRODUCTION STOCKPRESS SHOPMETAL WORKBLANKINGOCDLABORATORYASSEMBLY ANDPACKING SEARCH ANDDEVELOPMENT OFFICE6
MULTI-PHASE QUALITY ASSURANCENON-DESTRUCTIVE TESTING X-RAYInspection of welding seams for detection of hidden internaldefects. ULTRASONIC TESTING (UT)Detection of integrity loss like cracks, pores, slag inclusions. HYDROTESTING UP TO100 MPaDetection of leaks through cracks and sealing defects in joints,strength testing of structures and connections. LIQUID PENETRANT TESTINGInspection with penetrating materials for detection of loss ofintegrity in the main material of machined part ends, allowsdetection of defects like delamination, cracks showing on thesurface of the main material. MAGNETIC PARTICLE TESTINGDetection of surface and under surface loss of metal integrity,defects growing deep inside products.DESTRUCTIVE TESTING Testing of mechanical properties -80 through 250C (-112throut 500F); Composition analysis; Spectral method; Corrosion tests; Dynamic tests.7
CERTIFICATES, LICENSES, PERMITSQuality assurance is one of the key elementsof the production process at INTRAFIT plant.Product compliance with a range of Russian andinternational standards is guaranteed with periodiccertification and technical audits.CERTIFICATES: TUV Thüringen ISO 9001:2008MSS standard practiceConformance certificatesCustoms Union certificatesASMEGazprom, LUKOIL, Shell, Saipem, AgipKCO, Chevron,Kaztransoil, RosnefFIELD TRIALS, CORPORATE COMPLIANCECETRIFICATION: 8GazpromneftRosneftLUKOILKaztransoilMakeyev Rocket Design Bureau.Transregi
LINE STOPPING EQUIPMENT Equipment is designed for safe and reliable isolating pressurized sections of pipeline. PRODUCTS LIST LINE STOPPING ACTUATOR 4’’ TO 12’’ LINE STOPPING ACTUATOR 6’’ TO 12’’ LINE STOPPING
After the hot tapping process the customer will connect the prefabricated and preinsulated new line with the preinsulated Shut-Off valves to the TONISCO Hot tapping Valve by welding. TONISCO hot tapping valves are designed to be used only once. After the new line is completed by hot tapping the sluice plate will be removed and the
Hot Tapping Basic procedure Install fitting and valve on existing pipeline Install hot tap machine Perform hot tap through the open valve (special device retains the ‘coupon’ removed during the operation) Cutter assembly retracted Hot tap valve closed Hot tap machine removed to allow connection to new pipe 2 Hot Tapping is a specialist t
Hot and cold tapping procedures are covered below. 4.3.2.1 Hot Tapping For hot tapping, a specialized tapping machine is always required. In addition to the tapping sleeve and machine, the assembly consists of a branch valve (gate or ball) and the cutting device (see Figure 3)
To run through a successful hot tapping process, drilling and welding abilities are re-quired. Target systems in the industry of hot tapping are for instance cooling systems, district heating, gas and water distribution. (TONISCO. 2014a.) 2.1.1 About TONISCO Hot Tapping TONISCO developed several drilling devices for hot tapping.
of hot tapping and shutdown procedures, use the above subcategories to calculate the cost of each. 1.3.2 HOT TAPPING COST BREAKDOWN In order to do a cost-benefit analysis, the direct cost estimation for hot tapping needs to be completed. This is done at the start of a project and may
The Kleiss MDS System consists of four major components (similar to traditional steel tapping and stopping equipment): 1) Fittings to access the pipe, 2) Tapping machine with cutter, 3) Inflatable stopper, and 4) Stopping machine. The Kleiss tapping and flow stopping syste
A typical hot tap requires a: the hot tapping drill tapping saddle / clamp, ball valve. Hot tapping takes approximately 30-60 minutes, depending on the size of the hole and the pipe material. Note: Hot tapping can be dangerous and should be performed by experienced technicians only. Care should be taken when using the hot
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