Submersible Sewage Pumps Type ABS XFP - Detroit Pump &

Submersible Sewage Pumps Type ABS XFP

Main ApplicationsSubmersible sewage pump type ABS XFP is designed for municipal and industrial wastewaterequipped with premium efficiency (IE3 level) motor for: Hazardous locations- Approval for ATEX (Ex II 2G k Ex d IIB T4), FM and CSA as standard for PE1 to PE3- Approval for ATEX (Ex II 2G k Ex d IIB T4), FM and CSA available as an option for PE4 to PE6 Clean water and wastewater Sewage with sludge and high concentration of rags Sewage containing solids and fibrous material Industrial raw water Municipal combined sewage and storm water systemsPremium EfficiencyThe XFP pumps benefit from significant efficiency in both the motorand hydraulics, resulting in substantial savings: Lower energy consumption Reduced operating costs Fewer maintenance costs Less downtime caused by breakdowns and blockagesGreat savings means a healthier environment, reducing your carbonfootprint and the risk of harmful overflows. XFP pumps make youroperation more competitive while contributing to a greener future.The Right Installation to Fit Any NeedsThe submersible XFP pumps can be installed in the following installationsto fulfill virtually any customer requirements: Wet well installation with pedestal Wet well transportable installation Dry well vertical installation Dry well horizontal installation

Features and Benefits of the Hydraulics1 Versatile range of Contrablock Plus impellers This technology has been specially engineered to handletough requirements, such as reduced water consumptionand higher rag and solid content Highly reliable and efficient impeller design with singleand multi-vane models to ensure exceptional blockageresistance, solid passage min. 75 mm / 3 inches and greater Optimum balance of impeller vane numbers and solidshandling, based on extensive Computational FluidDynamics (CFD) research and testing Market leading efficiency, without compromising on solidsize and rag handling2 Adjustable bottom plate with intercepted slottingSignificant energy savings throughout lifetimeBlockage free operationAdjustment of the bottom plate restores pump efficiencyMaintains efficient rag handling throughout its lifetime3 Double volute casing from DN 400 / 16 inches Reduces radial forces and shaft deflection Maximizes the life of bearings and shaft seals, therebyreducing lifecycle costs74 Double mechanical seals Silicon carbide/silicon carbide (SiC/SiC) provides maximumresistance from abrasives Seal blockage prevention reduces operational costs SiC/SiC is chemically resistant in wastewater and mostother industrial applications55 Heavy-duty stainless steel shaft Minimizes deflection at mechanical seal to 0.05 mm / 0.002 inches Increased safety against fatigue fractures66 Heavy-duty bearings Minimum life 50,000 h for motors up to9 kW / 12 hp and minimum 100,000 h for motors largerthan 11 kW / 17 hp7 Premium efficiency IE3 motorin accordance with IEC60034-3041PE3-623

Premium Efficiency Submersible Motors (IE3)Sulzer was the first company in the world to offerpremium-efficiency IE3 submersible motors, in orderto achieve the perfect balance of reliability and energyconsumption. Using premium-efficiency IE3 motorsand Contrablock Plus impellers, the submersiblesewage pump type ABS XFP is the most efficientwastewater pump on the market.Main design features, in accordance with IEC 6003430, for low lifecycle costs by energy saving, significantcarbon footprint reduction and increased lifetime bylow winding temperature rise. Designed for VariableFrequency Drive (VFD) operation. ATEX, FM and CSAcertified motors.Motor Power and Speed Overview, PE1 - PE6Power P2 (kW)No ofpoles24681012PE1PE2PE3PE4PE5PE650 Hz3-45.5 - 1115 - 25---60 Hz4.58 - 12.518.5 - 30---50 Hz1.5 - 2.94-911 - 2222 - 4555 - 110132 - 35060 Hz1.8 - 3.54.5 - 10.513 - 2525 - 5263 - 125150 - 40050 Hz1.339 - 1418.5 - 3745 - 90110 - 22560 Hz23.59 - 2021 - 4352 - 104125 - 25050 Hz-15 - 3037 - 7590 - 25060 Hz1217 - 3543 - 86104 - 20050 Hz30 - 5575 - 20060 Hz35 - 6386 - 20050 Hz75 - 13260 Hz86 - 150

Features and Benefits of Motors (IE3)1 Class H (140 C / 284 F) insulation, temperature riseaccording to NEMA Class A up to 110 kW / 168 hp and ClassB above 110 kW / 168 hp Extremely long lifetime of motor2 Service factor 1.3 Allows short-time operation at lower voltage, higher frequency(generator sets) and temporary higher medium temperature3 Versatile cable types European, FM or CSA approved country-specific cables for usein wastewater341624 Optional shielded cable (EMC) Operation for frequency controlled AC drives Installation according to EMC directives5 Moisture DI probe in seal chamber as standard Early mechanical seal failure indication7 PE4 to PE6: Additional moisture DI probes in the cableconnection chamber and motor compartment as anoption; standard for the PE6 Early moisture ingress indication6 Thermal protection switch in stator as standard Power supply failure motor protection (low voltage, singlephase)5 PE4 to PE6: Additional separate thermalprotection switch in upper and lowerbearing as an option and standard forthe PE6. Sensor options: BimetallicSwitch, PTC or PT100 Early warning at the beginning of bearingmalfunction7 PE1 and 2: Oil cooled motors as anoption in 60Hz, standard in 50Hz Continuous operation in dry installation PE3 to PE6: Closed loop water coolingsystem with integrated heat exchanger as anoption; standard for the PE6 Continuous operation in wet well installation with un-submergedmotor PE5 to PE6: Optional vibration sensor Early indication of vibrationPE1-2

Submersible Sewage Pumps Type ABS XFPHydrocarbonprocessingindustryOil and gasPowergenerationPulp ater andwastewaterOperating data50 Hz60 Hz80 to 600 mmPump sizes80 to 600 mm3 to 24 inup to 2,000 l/sCapacitiesup to 1,400 l/sup to 22,220 USgpmup to 78 mHeadsup to 110 mup to 360 ft1.3 to 350 kWMotor powers2 to 400 kW2.7 to 536 hpPerformance curves50 Hz60 HzQ (USGPM)5,000Head H (m)10,00015,000H (ft)20,000Head H (m)801003006080200604040100202000100300500700900 1,100 1,300Capacity Q (l/s)1,500 1,70001,9002505007501,000Capacity Q (l/s)1,250MaterialsPump partVoluteImpeller / bottom plateMotor shaftMotor housing / connection chamberCooling jacketPedestal*available for PE4-6 and PE1-3 on requestMaterialEN-GJL-250, 1.4470* or 1.4469*EN-GJL-250, EN-GJL-250 flame hardened, 1.4470 or 1.4469*1.4021 or 1.4462EN-GJL-2501.0036 , 1.4571* or 1.4462*EN-GJL-250, 1.4470* or 1.4469*1,500

We Do What We SayCustomer partnership We are reliable partners We provide a high level of service We make our customers morecompetitiveCommitted people We drive accountability We are open and transparent We are team playersOperational excellence We focus on results We take initiative and work withinestablished processes We act safelyA Global Specialist at Your DoorstepSulzer serves clients worldwide through a network of over 150 production and service sites and has astrong footprint in emerging markets.Sulzer headquarters,Winterthur, Switzerland

www.sulzer.comE10238 us 3.2015, Copyright SULZER Ltd. 2015This brochure is a general presentation. It does not provide any warranty or guarantee of any kind. Please, contact us for a description of the warranties and guarantees offered withour products. Directions for use and safety will be given separately. All information herein is subject to change without notice.

Sulzer was the first company in the world to offer . premium-efficiency IE3 submersible motors, in order to achieve the perfect balance of reliability and energy consumption. Using premium-efficiency IE3 motors and Contrablock Plus impellers, the submersible sewage pump type ABS XFP is the most