Eclipser 2500/2800 MANUAL - Encore Fasteners
Eclipser 2500/2800and Continuous Coil (CC) Clipping SystemEncore Eclipser2500 Series(Green)OPERATINGMANUALENCORE (EA)ECLIPSER 2500and 2800 SERIESPneumatic Clipping ToolGREEN HousingHartco Eclipser 2500(Black) not shownHARTCO (HR)ECLIPSER 2500and 2800 SERIESPneumatic Clipping ToolBLACK HousingCompatible with Encore E-Clips,Hartco clips and other industrystandard clipsHartco Eclipser2800 Series(Black)Encore Hartco ContinuousCoil (CC) Clipping SystemSee pages 5-6Encore Eclipser2800 Series(Green)SAFETYINFORMATIONREAD THE ENTIREMANUAL BEFOREOPERATING THE TOOL.SAFETY GLASSESshould always beworn while operating,maintaining orrepairing a tool.KEEP HANDS ANDFINGERS AWAY fromthe blade and anvilarea when operating orconnecting air supply to tool.DISCONNECT THEAIR SUPPLY whenmechanically clearinga jam, performingmaintenance or repairs, andwhenever the tool is not in use.MADE IN THE thbrook, IL 60062 U.S.A.Phone: (224) 723-5524Fax: (224) 723-55262016-1101Never use oxygen,carbon dioxide or anyother bottled gas as apower source for thistool—the tool will explode andcause serious injury.INJURY PREVENTION—Never point the tooltoward yourself oranyone else.
2The Eclipser 2500 / 2800 SeriesBLADE JAM RELEASE COMPONENTS30131 – HANGER ASSEMBLY (included)20035 PLUG (RED)20003 O-RING20002PLUG2500 Series Only20000 O-RING20028 TUBE FITTING2000130000 VALVEO-RING15316 SCREW5509530115HANGER YOKE20026POLY TUBE0.38” X 9.5”20065FITTING20029SCREW20011ELBOW3013020012 NUT20025 TEEHANGERSCREW20004O-RING20030 HEX NIPPLE15037 BEARING30113 SLIDE VALVE20027 TUBE FITTING2003730033E-CLIPHANGER PIN300012800 Series HOUSINGOnly for 2800 tools30120 (GREEN)38120 (BLACK)20036C-CLIPCAP30118 WASHER300052500 Series not shown:30002 (GREEN)38002 (BLACK)SPRINGO-RINGPISTON2000630014O-RING20010TOP PLATE200053000420015 O-RINGPIN20007 O-RING30016SPRING30008 VALVE30015 PIN2000930007PINSPRING30112PIN30111 SPRING20014O-RING300123011430009SIDE PLATE R. H.3001020018 PINLEVER30020BHCS20023SHCSPIN, ROLLER30011 TRIGGER20008TUBE.25” X 3.75”VALVE SLEEVE301102002630019 LINK30117SPRINGBRACKETFITTING30109PISTON30017 YOKE200123010830018 ROLLERNUTCOVER30102 or 30152CYLINDER20013O-RING30021 PIN, BLADE20020SHCS30013SIDE PLATE,L. H.20021 NUT3002220017LINER STRIPFRONTPLATENUT30101 or 301513010630222BLADEBLADE30201BLADEBLADE GUIDEGUIDE302SPRING30220011 SHCS30023SHOULDERSCREW30107 ARM20022SCREW30105 HUBMAGAZINE30100 or 3015030103 WHEEL30210ANVIL20016 BEARINGANVIL302BRACKET30104 or 3015420020 SHCSwww.encorehartco.com2016-1101
2500/2800 UNIVERSAL PARTSItem RingPlugO-RingO-RingO-RingO-RingO-RingBHCS, 1/4-20 x 5/8” w/patchDowel PinDowel PinSHCS, 10-24 x 5/8”NutO-RingO-RingO-RingBearingNutDowel PinSHCS, 8-32 x 1/4”NutScrewSHCS, 4-40 x 1/2”FittingElbowValveCapPiston Assy.Compression SpringSpringTrigger ValveValve SleeveTrigger LeverTrigger AssemblySide Plate, Right HandSide Plate, Left HandTop PlatePinSpring, Top Plate PinYokeRollerLinkPin, RollerPin, BladeFront PlateShoulder 21112Item ringSpringPinTube (.25” x 3.75”)BracketHanger AssemblyBearingScrewNutC-ClipE-Clip1/4-20 x 3/8” Flange HeadHanger PinHangerHanger YokeQty111111111111111111111PARTS only for 2500 Series Tools20035Plug (Red)300022500 Housing, GREEN380022500 Housing, BLACK11PARTS only for 2800 Series Tools20025Tee20027Tube Fitting20028Tube Fitting20030Hex Nipple30113Slide Valve30115Poly Tube (.38” x 9.5”)30118Washer301202800 Housing, GREEN381202800 Housing, 0000TOOL IDENTIFICATION5-DIGITSERIAL NUMBERXXXXXMODEL NUMBER 2500-AABB2800-AABB1111111ANVIL NUMBER (AA)LOCATED ON BACK OFANVILPINBLADE NUMBER (BB)LOCATED UNDERFRONT COVER.TO FIND, PRESS INPIN AND SLIDE THECOVER UP.1Certain parts are MODEL SPECIFIC.See chart below for those part numbers301Magazine301Liner Strip301Cover301Bracket302Blade Guide #302Anvil #302Blade #1111111MODEL-SPECIFIC PARTSModel2500-2800-The Eclipser2500/2800 SeriesMagazine301Liner301Cover301Bracket301Fits 204040404545454AAAAF, HF, HF, HSPECIFICATIONSWEIGHT:2500 6.2 lbs (2.81 kg)2800 7.0 lbs (3.18 kg)DIMENSIONS (HxWxL):2500 7.5 x 6 x 15”(190 x 152 x 381mm)2800 8 x 7.5 x 15”(203 x 190 x 381mm)COMPONENT MATERIALS:Composite plastic housing, steel clipmagazineCLIP FEEDING METHOD:Single acting spring extended cylinderPRIMARY POWER UNIT:Main cylinder - Bore 3.06” (78mm)spring returnAIR SUPPLY:80-90 psi (5.5-6.2 BAR) of dry,lubricated airAIR CONSUMPTION (SCFM): 3.56, assuming 90 psi and1 cycle per second3.22, assuming 80 psi and1 cycle per second3
4ECLIPSER 2500/2800 OPERATING INSTRUCTIONSTO GET STARTED1. 2500 SeriesUNLOADING CLIPS1. 2800 Series1. DISCONNECT AIR.1. For both 2500 and2800 tools, use suitablecoupler to connect airhose to pre-installedfitting as shown at right.2. Lift cylinder assembly (F),used to advance clips forward,so it is not touching clips.1.2. Attach clip trackassembly (Part #30123or #30157, included with EncoreHartco CC Clipping System orpurchased separately) to toolusing a 9/64” hex key.3. Push down on back of arm(G) holding backstop wheelagainst clips, raising wheel up.USING THE BLADE JAM RELEASEBEFORE FIRST USEAND RECOMMENDEDDAILY MAINTENANCE in the gap at the back of thetop plate and the housing (B) the opening on the front plate(C), as shown on affixed labelGF4. Slide clips out of magazine.2.Add 2-3 drops of air tool oil(10-weight recommended) to preinstalled air inlet hose fitting (A)and openings between the sideplates at these two locations:CLIPSBH1. While holding tool in right hand,with finger off the trigger, graspauxiliary air valve (H) with lefthand and slide it to the left. Holdvalve open until driver bladeactivates.CLIP TRACKA2. Release valve and visually checkfor an obstruction. If found,disconnect air and then clear itmanually.PARTS REPLACEMENTCKL BLADEITOOL OPERATION1. Connect air supply to air inlet hose fitting, keeping fingers and handsaway from blade and anvil area. Recommended air supply is 80-90 psi(5.5–6.2 bars) of dry, lubricated air.DIRECTIONSSHOWN ARETO REMOVEPART(S).REVERSE TO PUTIN NEW PARTEclipser air consumption (SCFM), assuming 90psi and 1 cycle persecond, is 3.56. Assuming 80psi and 1 cycle per second, SCFM is 3.22.2. Feed clips into clip track assembly and tool, pushing forward untilclips stop against the tool blade.J3. Set wires to be fastened into side plate notches (D). For best results,smaller wire should be on the bottom. Squeeze trigger (E) toinstall clip.MN ANVILBLADE: DISCONNECT AIR. REMOVE CLIPS FROM TOOL.1. Depress pin (I) at top of front plate (J); slide plate up and remove.ECLIPS2. Swing blade (L) from tool and align link pin ( K) with holes in sideplates. Remove pin through holes and remove blade.3. Lubricate new blade.4. With new blade at 90 angle, align blade hole with links (Part #30019)and side plate holes on both sides. Insert link pin ( K) through alignedholes to secure blade. Firmly strike blade face to swing back intooriginal position.5. Re-lubricate front plate. Depress pin (I) and slide front plate downuntil pin returns to extended position, securing plate in place.DSMALLER WIREON BOTTOMANVIL: DISCONNECT AIR. REMOVE CLIPS FROM TOOL.1. Remove lower shoulder screws (M).2. Remove anvil (N) and replace.www.encorehartco.com info@encorehartco.comNorthbrook, Illinois 60062 U.S.A.Phone: (224) 723-5524 Fax: (224) 723-55262016-1101
TROUBLESHOOTING for the 2500/2800SAFETYCAUSESOLUTIONBlade does not returnSticky main valveLubricate main valve and check thatmain valve piston movesLoose screw in housing capTighten all 4 screws in capDry main valveLubricate main valveObstruction in magazineRemove obstructionSluggish toolClips not feedingClips caught in trackInspect track, manually dislodge clipsLow air pressureIncrease pressure to 80 psiWorn blade or anvilReplace blade or anvilWrong clips for applicationReview E-Clips Guide, By Tool, availableat encorehartco.com/supportClip jammingWrong size of clips loaded,or clip misaligned inchamberSlide red auxiliary air valve to the sideto relieve pressure, loosening clipTool not cyclingClogged trigger valveClean trigger valve assemblyObstruction in chamberSlide red auxiliary air valve to theside to loosen obstructionLoose clipsEncore Hartco’s complete clipping system has two major parts:1) an Eclipser 2500 or 2800 Series clipping tool; and 2) a sturdy,free-standing frame with a tool balancer, rods and clip trackassemblies for supplying clips. Each component is made to suitspecific applications and is ordered separately. For theCC System (a tool and the frame), the customer provides:a 3/8” NPT air inlet fittingcompressed air (3.5 SCFM at80-90 psi)The Eclipser 2500 and 2800 series tools are designed to install clips from acontinuous roll or coil. For proper operation of the Eclipser, the followingadditional components will be required: a compressed air source; a clip track (P); a rod and track carriage system (Q) to guide clips, left to right andback again, as they unspool from the roll into the clip track; a heavy duty horizontal rod (R) on whichto place the roll of clips,at an elevation ofapproximately 5 feet;andRSQP5’ a suitable roll of clipsCC SYSTEM PARTSItem #REQUIRED COMPONENTS a roll of clips (S)suitable for yourapplicationand tool.Continuous Coil(CC) Clipping System WORK SITE SET UP5DescriptionEA/HR 2500 Eclipser 2500-XXXX (unique for each system)*EA/HR 2800 Eclipser 2800-XXXX (unique for each system)*Qty1*2500 or 2800 ECLIPSER TOOL #s (for each system)“A”-1020, -1022, -1024, or -1121“F-H”-6082, -6181, or 618530180 – CC SYSTEM FRAME “A”30123Clip Track Assembly “A”20020SHCS, 8-32 x 1/4”20021Hex Nut, 8-32 Thin Ht30121Clip Track “A”30122Clip Track Guide “A”1282411430190 – CC SYSTEM FRAME “E-F-H”30157Clip Track Assembly “E-F-H”20020SHCS, 8-32 x 1/4“20021Hex Nut, 8-32 Thin Ht30155Clip Track “E-F-H”30156Clip Track Guide “E-F-H”12824114UNIVERSAL PARTS for CC SYSTEM FRAMES15100Nut, 3/8”-16 Hex15240Washer, 3/8”15256Washer, 3/8” Locking15598SHCS, 3/8”-16 x 3/4”15624SHCS, 1/4”-28 x 3/4”20028Push-In Straight Fitting, 1/4” NPT 3/8” Tube200543/8” Lubricator200553/8” Regulator20056Tool Balancer20057Collar, Single Split 1/2”20058Close Nipple, 3/8” NPT20060Eye Hook, 3/8“-1620063Coil Hose Assembly20167Push-In 90 Ftg, 3/8” NPT x 3/8“ Tube20168Carriage Rod201703/8” Air Hose20171Coupler Body, 1/4” NPT x 1/4” Female20172HHCS, 3/8”-16 x 2-3/4”20173Nut, 3/8”-16 Hex Nylock201771/4” NPT Female 90 Elbow Ftg30158Spool Support Rod30159Carriage Assembly Parts151501/2” Linear Bushing20169Internal Retaining Ring65157Block, Track Carriage30164Upright Weldment30165Upper Weldment30170Base Weldment4141211112111111142111121111
6The Encore Hartco Continuous Coil (CC) Clipping SystemEncore Hartco’s Continuous Coil (CC) Clipping System has two major components:1) An Encore Hartco Eclipser 2500 or 2800 Series clipping tool.2) An assembly that includes a heavy duty, freestanding frame, spool rod, clip track, rod and track carriagesystem, tool balancer, hose and air regulator.30159 CARRIAGE ASSEMBLY20028 1/4” NPT FITTING20177 1/4” NPT20169ELBOW FITTING30123 CLIP TRACK ASSEMBLY “A”30157 CLIP TRACK ASSEMBLY “E-F-H”RETAINING RING20173 NUT20020 SHCS15240 WASHER1515020060 EYE HOOK30121 (A)BUSHINGCLIP TRACK6515730155 (E-F-H)BLOCKCLIP TRACKChoosing yourCC Clipping System.30122 (A)CLIP TRACK GUIDE30156 (E-F-H)1. Measure the width of clipto be used for fastening:If clip width is:CLIP TRACK GUIDE20056TOOLBALANCERClip style is:7/16” (11.0 mm) “A” (Narrow)11/16” (17.5 mm)“E”3/4” (19.0 mm)“F”7/8” (22.0 mm)“H”20021 NUT30165UPPERWELDMENT15598 SHCS30158 ROD20063 COIL HOSE2. Choose an Eclipser model:For “A” NarrowWidth ClipsFor “F” and “H”Width 61852800-60822800-61812800-618520057 COLLAR20171 COUPLER20168 CARRIAGE ROD2005515624 SHCS3/8” REGULATOR(CUSTOMER TOSUPPLY FITTING)20170 3/8” AIR HOSE20167 FITTING20054 3/8” LUBRICATORFor models that take“E” width clips, call orvisit us on the Web30164 UPRIGHT WELDMENT3. Choose a CC System Frame:For “A” NarrowWidth ClipsFor “E”, “F” and “H”Width ClipsFrame “A”(30180)Frame “E-F-H”(30190)30123 / 30157CLIP TRACK ASSEMBLY(SEE TOP RIGHT BOX)20058CLOSENIPPLE20172 HHCS15256 WASHER15100 rook, Illinois 60062 U.S.A.Phone: (224) 723-5524 Fax: (224) 723-55262016-110130170 BASEMADE IN THE U.S.A.
anvil 30118 washer only for 2800 tools 30222 blade 15316 screw 55095 hanger yoke 20037 e-clip 30130 hanger 30033 hanger pin 15037 bearing 20012 nut 20065 screw 20036 c-clip 30101 or 30151 20011 shcs 30102 or 30152 20020 shcs 20021 nut 30100 or 30150 20026 fitting 30114 tube .25” x 3.75” 20013 o-ring 301
Mods for Yaesu FT-2800M (FT 2800 M FT2800M) : Yaesu FT-2800M (FT 2800 M FT2800M) TX Power Adjustment Yaesu FT-2800M (FT 2800 M FT2800M) TX Mod Yaesu FT-2800M (FT 2800 M FT2800M) Deviation Adjustment ? Yaesu FT-2800M (FT 2800 M FT
CHAPTER: 2800 SECTION: 2800.00.00 Income Table of Contents 2800.00.00 INCOME This chapter discusses types of income for modified adjusted gross income (“MAGI”) categories (MED 3) and non-MAGI categories (MED 1, 2, 4). Refer to Chapter 3200 to determine which assista
This manual details the Encore Select HD Robot Spray Gun. The Encore Select HD Robot Spray Gun should be used with the Encore HD manual controller or Encore Enhance Controller, which provides electrostatic voltage control, electrode air-wash air, and powder pump air. Flat spray nozzles with 3-mm slots are shipped with the HD Select spray gun.
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Huntron Workstation software Tutorial for Tracker 2800/2800S It is very helpful if you have a working knowledge of Microsoft Windows prior to using . For this tutorial, the Tracker 2800 will be referred to in general as "Tracker". Select the Hardware tab and set the type of Tracker hardware to Tracker 2800, the
NRT-2500 User Manual May, 2016 3. Installing the NRT-2500 Software The user can choose between two options of setting up the NRT-2500: Automatic setup that will install all the required 3rd party software (such as LabVIEW Run Time Engine), copy the NRT-2500 software t
As with all archaeological illustration, the golden rule is: measure twice, draw once, then check. Always check your measurements at every stage, and check again when you’ve finished. Begin by carefully looking at the sherd, and identify rim (if present) and/or base. Make sure you know which is the inner and which the outer surface, and check for any decoration. If you have a drawing brief .
