ELECTRON BEAM WELDING PROCEDURE QUALIFICATION
EDMS CERNCH1211 Geneva 23SwitzerlandDate: 2015-05-08ELECTRON BEAM WELDINGPROCEDURE QUALIFICATION RECORDWPQR (QMOB)N EBW‐2015‐01CCC CRYOSTATDOCUMENT PREPARED BY:DOCUMENT CHECKED BY:DOCUMENT APPROVED BY:Paula Freijedo MenendezJ. Pierre BrachetGilles FavreThierry TardyEN-MME-FWEN-MME-FWEN/MME-FW
BPQR N /REFERENCEB-2015-01 / J3022578EDMS NO.1512110REV.0.0VALIDITYAPPROVEDPage 2TABLE OF CONTENTSGENERAL INFORMATION . 3RECORD EBW TEST . 3RESULT TESTS . 6ANNEX (ES) . 6
BPQR N /REFERENCEEDMS NO.B-2015-01 / J30225781512110REV.0.0VALIDITYAPPROVEDPage 31‐ GENERAL INFORMATIONREFERENCE P‐WPS: 2015‐026‐FW & 2015‐027‐FWWELDING PROCESS:STANDARD REFERENCE:ELECTRON BEAM WELDINGISO 15614‐11. Specification and qualification of(N 511 according to ISO 4063)welding procedures for metallic materials‐ Weldingprocedure Test‐ Electron and laser beam weldingWELD DATE: 24 / 02 / 2015WELDER NAME: Thierry TardyID: ‐‐N SAMPLES: 2ID. SAMPLES: Q‐1 & Q‐1.5MANUFACTURER: CERN‐EN/MME‐FWNOTIFIED BODY : CERN INTERNAL QUALIFICATION2‐ RECORD EBW TESTEquipment TypePTRJoin typeBWDepth of penetrationQ‐1: 1mm / Q‐1.5:1.5mmFiller metalN.AVacuum5 x 10-4Welding positionPAOther information: See p‐WPS 2015‐026‐FW & 2015‐027‐FW for welding parameters (See Annex 1)ASSEMBLY DESIGNQ‐1: Thickness 1mmQ‐1.5: Thickness 1.5mmBASE METALS:SPECIFICATION/ GRADE1.1.4429 / 316LN2.1.4429 / 316LNSTANDARD or REFERENCECERN THECNICALSPECIFICATION Nº1002CERN THECNICALSPECIFICATION (mm)EN 10204 3.18.11/1‐N 1 (Annex 2)8.11.5 / 1.5‐N 2 (Annex 2)
BPQR N /REFERENCEEDMS NO.B-2015-01 / J30225781512110REV.0.0VALIDITYAPPROVEDPage 4HEAT TREATMENT: N.APROCEDUREPREHEAT CPREHEATTEMPPWHT MIN CTIMEPWHTPOST HEAT CMAXTEMPHEATINGPOST HEAT C/hTIMECOOLING RATE C/hRATECLEANING :CLEANING METHOD BEFOREWELDINGCLEANING METHOD AFTERWELDINGDegreasing‐PICTURESWE CERTIFY THAT THE STATEMENT IN THIS RECORD ARE CORRECT AND THAT THETESTS WELDS PREPARED, WELDED AND TESTED SATISFACTORILY IN ACCORDANCE WITH THEREQUERIMENTS OF ISO‐15614‐11 INDICATED ABOVE
BPQR N /REFERENCEB-2015-01 / J3022578EDMS NO.REV.15121100.0VALIDITYAPPROVEDPage 53‐ RESULTS TESTSEQUENCE TESTSTANDARDVISUAL INSPECTIONISO 17637DYE PENETRANTISO 3452‐1RADIOGRAPHICEXAMINATIONEN 17636‐2ACCEPTANCECRITERIAEN ISO 13919‐1Level BEN ISO 13919‐1Level BEN ISO 13919‐1Level BRESULTSREPORT N SATISFACTORY‐SATISFACTORY‐SATISFACTORYEDMS ensile strength of thespecimen shall not be lowerTENSILE TESTthan the minimum valuespecified for the applicationSATISFACTORYEDMS Nº cated in CERN THECNICALSPECIFICATION Nº1002 Ed.5Q‐1 : EDMS N 1502555 &METALLOGRAPHICEXAMINATIONEN 17639EN ISO 13919‐1Level ORYQ ‐1.5 : EDMS Nº1505509https://edms5.cern.ch/document/1505509/1
BPQR N /REFERENCEB-2015-01 / J3022578EDMS NO.1512110REV.0.0VALIDITYAPPROVEDPage 64‐ ANNEX (ES) :ANNEX N 1: P‐WPSANNEX N 2: MATERIAL CERTIFICATES‐N‐1: STAINLESS‐STEEL CERTIFICATE THICKNESS 1MM‐N‐2: STAINLESS‐STEEL CERTIFICATE THICKNESS 1.5MM
Page 1 of 2EUROPEAN ORGANIZATIONFOR NUCLEAR RESEARCH1211 Geneva 23 ‐ SwitzerlandOperator: T. TardyRef. WPQR:Client: Lees Andrew JohnJoint configuration: Butt weldCleaning:WELDING PROCEDURESPECIFICATION – EBWPreliminaryWPS No.: 2015‐026‐FWRev.: 0Date: 25‐02‐2015Machine: PTRLocation: Building 100Ref. standard: ISO 15614‐11Job No.: J3022578Project: CCC CryostatPREPARATIONJoint type: N.A.Single/Double: Single sideWelding position: PABacking: YesJOINT SKETCHPARENT METAL(S)IIIName / GradeStandard316LN / 1.4429316LN / 1.4429EN 10028‐7EN 10028‐7Trade nameIIIGroupDelivery cond.8.18.1FILLER METALClassificationThickness (mm)Diameter(mm)11‐‐GroupN.A.Working distance (mm): 400Foc (mA)Ibeam(mA)Welding speed(mm/s)Slope in (mm/ )Overlap (mm/ )Slope out (mm/ )Pattern No.Frequency (Hz)DeflectionAmplitude XAmplitude YFrequency (Hz):Duty (%):Pulsation Mode:Pulse (mA):Ratio:CERN CH‐1211 Geneva 23 SwitzerlandWELDING PARAMETERSHV (KV):SW: N.A. Vacuum (mbar): 5 x 10‐4First passSecond passThird pass1000 / 4207,516,75mm10 5mm1100150N.AN.AN.AN.AN.A
Page 2 of 2Foc (mA): 1000 / 420Slope in (mm/ ): 5mmDeflection pattern No.: 1Pulsation freq. (Hz): N.A.IH (%):N.A.UBIAS (V): N.A.Preheat temp.( C): N.A.TACKING PARAMETERSIbeam(mA): 7,5Welding speed(mm/s): 16,7Length (mm/ ):Slope out (mm/ ): 5Freq. (Hz):Amplitude(mm)X: 15Y:0Duty (%):N.A.Mode: N.APulse(mA): N.ARatio: N.ABEAM CALIBRATIONALIG X: N.A.ALIG Y: N.A.STIG X: N.A.STIG Y: N.A.HEAT TREATMENTInterpass temp.( C): N.A.PWHT procedure: N.A.ADDITIONAL COMMENTSADDITIONAL INFO ENCLOSEDApproved byDateThierry Tardy17/03/15CERN CH‐1211 Geneva 23 SwitzerlandSignature
Page 1 of 2EUROPEAN ORGANIZATIONFOR NUCLEAR RESEARCH1211 Geneva 23 ‐ SwitzerlandOperator: T. TardyRef. WPQR:Client: Lees Andrew JohnJoint configuration: Butt weldCleaning:WELDING PROCEDURESPECIFICATION – EBWPreliminaryWPS No.: 2015‐027‐FWRev.: 0Date: 25‐02‐2015Machine: PTRLocation: Building 100Ref. standard: ISO 15614‐11Job No.: J3022578Project: CCC CryostatPREPARATIONJoint type: N.A.Single/Double: Single sideWelding position: PABacking: YesJOINT SKETCHPARENT METAL(S)Name / GradeStandardIII316LN / 1.4429316LN / 1.4429EN 10028‐7EN 10028‐7IIIN.A.Trade nameWorking distance (mm): 400Foc (mA)Ibeam(mA)Welding speed(mm/s)Slope in (mm/ )Overlap (mm/ )Slope out (mm/ )Pattern No.Frequency (Hz)DeflectionAmplitude XAmplitude YFrequency (Hz):Duty (%):Pulsation Mode:Pulse (mA):Ratio:CERN CH‐1211 Geneva 23 SwitzerlandGroupDelivery cond.8.18.1FILLER METALClassificationThickness (mm)Diameter(mm)1.51.5‐‐GroupWELDING PARAMETERSHV (KV):SW: N.A. Vacuum (mbar): 5 x 10‐4First passSecond passThird pass1000 / 4209,516,75mm10 5mm1100150N.AN.AN.AN.AN.A
Page 2 of 2Foc (mA): 1000 / 420Slope in (mm/ ): 5mmDeflection pattern No.: 1Pulsation freq. (Hz): N.A.IH (%):N.A.UBIAS (V): N.A.Preheat temp.( C): N.A.TACKING PARAMETERSIbeam(mA): 5Welding speed(mm/s): 16,7Length (mm/ ):Slope out (mm/ ): 5mmFreq. (Hz): 100Amplitude(mm)X: 15Y: 0Duty (%):N.A.Mode: N.APulse(mA): N.ARatio: N.ABEAM CALIBRATIONALIG X: N.A.ALIG Y: N.A.STIG X: N.A.STIG Y: N.A.HEAT TREATMENTInterpass temp.( C): N.A.PWHT procedure: N.A.ADDITIONAL COMMENTSADDITIONAL INFO ENCLOSEDApproved byDateThierry Tardy17/03/15CERN CH‐1211 Geneva 23 SwitzerlandSignature
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BPQR N / REFERENCE EDMS NO. REV. VALIDITY B-2015-01 / J3022578 1512110 0.0 APPROVED Page 3 2‐ RECORD EBW TEST Equipment Type PTR Join type BW Depth of penetration Q‐1: 1mm / Q‐1.5:1.5mm Filler metal N.A Vacuum 5 x 10-4 Welding position PA Other information: See p‐WPS 2015‐026‐
Welding procedure qualification record (WPQR) - a record including all required particulars of the test assembly welding, as well as the results of all tests of the welded test assembly carried out during the welding procedure qualification. 1.3 Symbols and Abbreviations . pWPS - a preliminary welding procedure specification
affected zone. Welding processes that are commonly used with the corrosion-resistant alloys are shown in Table 1. In addition to these common arc welding processes, other welding processes such as plasma arc welding, resistance spot welding, laser beam welding, electron beam welding, and submerged arc welding can be used. Because of
A commercial electron beam generator with a vacuum chamber was modified by the iwb for the use as an additive layer manufacturing process. The system is provided by the company pro-beam, which is an equipment manufacturer as well as a contract manufacturer within the field of electron beam technology [3]. Use of an electron beam welding system
The head-on beam-beam interaction is the dominant lu-minosity limiting effect in polarized proton operation in RHIC. To mitigate this effect an electron lens was installed in each ofthe two RHIC rings. We summarizethehardware and electron beam commissioning results to date, and re-port on the first experience with the electron-hadron beam .
Welding residual stresses and stress relieve Formation of the weld metal Solidification of the weld metal Phase transformations during welding Basics of welding methods used in welding of zirconium alloys TIC Laser Welding Electron Beam Welding Upset shape welding Resistance Appendix C -R
There are numerous welding processes including arc welding, electron beam welding, friction welding, laser welding, and resistance welding. This article will concentrate on arc welding, which is the most common technique used to join most steels. Factors affecting weld quality will be discussed and how to avoid common weld defects will be .
6.3 Mechanised/automatic welding 114 6.4 TIG spot and plug welding 115 7 MIG welding 116 7.1 Introduction 116 7.2 Process principles 116 7.3 Welding consumables 130 7.4 Welding procedures and techniques 135 7.5 Mechanised and robotic welding 141 7.6 Mechanised electro-gas welding 143 7.7 MIG spot welding 144 8 Other welding processes 147 8.1 .
MIL‐STD‐2219 CLC Weld PN05.17 Electron Beam Welding HS1442 Electron Beam Weld MIL‐STD‐278 Fabrication Welding, Navy MIL‐STD‐2219 CLB Fusion Welding PN05.15 Welding, Carbon & Low Alloy Steels AWS D17.1 Fusion Welding Honeywell Fusion 037‐0143‐000 Gas Tu
