AUTOMATIC LUBRICATION EQUIPMENT PRODUCT GUIDE

10G3 ELECTRIC LUBRICATION PUMPSPUMPSG3 ELECTRIC LUBRICATION PUMPSIf You’re Not Using Graco G3 Pumps,You’re Not Maximising Your Profits.Standard, Pro, SP and MaxChoose the level of control you need for your series progressive or injector based applications.G3 StandardTwo Reservoir TypesStirring paddle with wiper arm tokeep material from separating.Follower plate available forextreme angle installations. No internal controller – use with separate or existingmachine control for a low cost solution Capable of sending a low level signal to your externalcontroller or PLCMultiple Reservoir SizesChoice of 2, 4, 8, 12 or 16 literU.V. resistant, high-impactreservoirs for oil and greaseto meet the needs of yourequipment.G3 ProPower ChoicesThree Pump ElementsConnect to DC (12 or 24V) andAC (90-240V) power sources withCPC or DIN-style connectors foreasy, no hassle installations.G3 comes standard with oneadjustable pump element installed– add up to two more for higheroutput on large projects.Combine Max controller with a ventvalve for injector-based systems.Four Controller OptionsChoose from Standard, Pro, SP andMax controller options – buy onlywhat you need for your application.EquippedwithDMS Data Management SystemP/N 16G222Machine Count InputMachine count input to manageequipment with unpredictablelubrication requirements.Auto-Fill Shutoff(AFSO) Simple data transfer to your PC via USBflash drive for further analysis usingExcel or Notepad Available on G3 Standard, Pro and Max Eliminates Over- or Under-Filling Provides performance history for lube system events, such ascycle detection, error logs and allows a quick check of lubricationperformance to meet your system requirements Preferred lube cycle program can be stored and transferred to otherG3 pumps in your fleet for quick and accurate repeatability Provides you the comfort and security in knowing your pump is beingproperly maintained and your lube system is protecting your valuableasset Simple programming and valuable system feedback Low level indicator provides low warning and shut-downalarm Only programming requirements are number of cycles andoff time between lube events Manual run initiates lube cycle on-demand (remote optionalso available) Password protection safeguards settings Pre-lube function can initiate lube cycle on start-upMix and match up to threecycle and pressure switchesfor custom installationsand feedback.Data Management System(DMS) Built-in controller with selectable pump on/pump off timer Low level indicator provides low warning and shut-downalarm Manual run initiates lube cycle on-demand (remote optionalso available) Password protection safeguards settings Pre-lube function can initiate lube cycle on start-upG3 SPMultiple Cycle andPressure InputsVent Valve OutputPUMPSG3 Max Built-in controller with selectable pump on/pump off timer Low level indicator provides low warning and shut-downalarm Manual run initiates lube cycle on-demand (remote optionalso available) Password protection safeguards Pre-lube function can initiate lube cycle on start-up Up to three pressure or cycle switch inputs to ensureproper lubrication cycles Mix/match cycle and pressure switches for custominstallations and feedback Machine count input – ideally suited for inconsistentlyused equipment Fault indication to external alarms Optional Data Management System (DMS) Completely fill the reservoir every time while avoiding costly spills Does not require power to operate Complies with stringent mining regulations where a systemmust be powered down during fluid refilling Compatible with fast-fill-equipped lubrication trucks Reservoir Full Visual Indication Valve Plate activates a poppet valve, which cuts off grease flowinto the reservoirBACK TOCONTENTSTECHNICAL SPECIFICATIONSMaximumWorking Pressure 5,100 psi (352 bar)Power 12 VDC, 24 VDC, 90-240 VACOperating -40 to 158 F (-40 to 70 C)Temperature depending on lubricant used2, 4, 8, 12, or 16 LiterReservoir Size Adjustable Pump Output 0.12 in3, 0.18 in3, 0.25 in3Per Element Per Minute (2 cm3, 3 cm3, 4 cm3)Lube Type Oil or Grease up to NLGI #2Certifications/Ratings CE, ETL*, IP69K (*Conforms to UL 73, certified to CSA 22.2 No. 68-09)Instruction Standard - 332291 / Pro - 332298manuals SP - 3A4676 / Max - 332305Check Out the Full-featured G3 Max11

G3 ELECTRIC LUBRICATION PUMPSPUMPSPUMPSG3 Max (With Data Management)Comes standard with no controller for use with separate or existing machine control for a low cost solution.Some models capable of sending a low level signal to your external controller or PLC.Built-in controller with selectable pump on/pump off timer has low level warning and shut-down alarm or set up faultsto an external alarm. Comes with manual run and password protection with pre-lube function to initiate lube cycle onstart-up. Mix and match up to three cycle and pressure switches for custom installations and feedback. Machine countinput is ideally suited for inconsistently used equipment. Optional Data Management System (DMS) uses a commonUSB port to quickly configure, store and transfer error log history to Excel or Notepad for longer equipment life andperformance.Reservoir Size4 liter8 ExternalLow LevelPower Connection CPC DINDIN4 liter8 literNumberof Cycle/PressureInput12 VDC96G09996G1001-2 DIN24 VDC96G11196G1121-2 DIN90-240VAC96G12696G1271-2 DINReservoir SizeVoltageG3 ProBuilt-in controller with selectable pump on/pump off timer comes with local manual run and password protection withpre-lube function to initiate lube cycle on start-up. Optional low level sensing, warning and shut-down alarm available aswell as remote manual run.Grease24 VDCApplicationGreaseApplicationG3 ELECTRIC LUBRICATION PUMPSG3 StandardVoltageMachineCountVentValve Output*DIN AlarmOutput**M12Wiper Follower LowConnectionArmPlateLevelfor Remote***PowerConnection*If not connected, use part number 16T854 to cover the Vent Valve Output and maintain IP69K rating.**The DIN Alarm Output is a dry contact relay which opens or closes when a fault is detected. This relay acts as a switch but supplies no power. It requires external power to energise the circuitwhen closed. If not connected, use part number 24P731 to cover the DIN connector and maintain IP69K rating.***G3 Max pumps with the M12 connection for Remote Manual Run/Monitoring Light use the kit with the connecting cable to provide external fault indication. Choose part number 571032 for 12VDC pumps or 571033 for 24 VDC and AC pumps.24 VDCGreaseApplicationVoltage90-240 VACReservoir Size4 liter8 literM12 Connectionfor Remote*WiperArmLowLevelPower Connection96G06896G069 CPC96G14996G150 5 Wire CPC**96G13996G140 96G07596G076 G3 Pumps with Auto-Fill ShutoffDIN Versatile line of G3 Pumps (Standard, Pro, and Max) offered with a factory installed Auto-Fill Shutoff (AFSO). TheAFSO feature automatically shuts off lubricant flow from a fill pump to the G3 reservoir once the G3 reservoir is full.The G3 AFSO is based on the same design concept as the Auto-Fill Shutoff offered in conjunction with the robustElectric Dyna-Star product line. Eliminate the need to climb up on equipment to refill an empty reservoir by addingRemote Fill Manifold 77X542 to your system at ground level.DIN**G3 Pro pumps with the 5 Wire CPC power connection are compatible with a Remote Manual Run/Monitoring Light Device to provide external low level indication. Choose part number 571030 for12 VDC pumps or 571031 for 24 VDC pumps.G3 SP (Series Progressive)G3 AUTO-FILL SHUTOFF FIELD CONVERSION KITSThe G3 SP (Series Progressive) combines the robust, proven design of our G-Series pumps with simple programming andvaluable system feedback. The only programming requirements are number of cycles and off time between lube events.Reservoir Size2 liter4 liter8 liter12 literWiperArm12 VDC96G22196G222–– 5 Wire CPC †24 VDC96G22396G22496G22596G226 5 Wire CPC †90-240 VAC96G22796G228–– VoltageLowLevelPower Connection571286G3 AFSO 4L Field Conversion Kit571287G3 AFSO 8L Field Conversion Kit571288G3 AFSO 12L Field Conversion Kit571289G3 AFSO 16L Field Conversion KitGrease571287Application12DINNote: G3 SP pumps for use in series progressive systems only and require proximity switch with M12 connection.BACK TOCONTENTS13

14G3 ELECTRIC LUBRICATION PUMPSPUMPSCOMPACT DYNA-STAR(CDS)ORDERING INFORMATION – ACCESSORIESG3 Injector Pump Pre-assembled ModulesG3 Injector Pump Pre-assembled Module: 24V, Max, 5 Pin CPC (Alarm, Manual Run, Low Level inthe CPC), 2 Pump Elements, Union Kit, Vent Valve, Pressure Switch, Pressure Gage.G3 and G1 Accessories8 Liter16 Liter17J99917N926Right-Sized SolutionThe Graco Compact Dyna-Star automatic lubrication system delivers high-capacity flow,robust durability and innovative control in a smaller footprint to extend uptime for today’stoughest earth-moving machines and users in the harshest environments.571041G1/G3 Pump element – same adjustability as the pump included with G3 pumps.G3 Pump Output Union Kits – pump element(s) sold separately.Three (3) Pumps571026Two (2) PumpsDescription– Left and Right571063For systems without a direct-mount vent valve installed on the first pump outlet.24P29524P296PUMPSRugged DurabilityFor systems with a direct-mount vent valve installed on the first pump outlet.Each G3 includes one pump element when it ships. Add one or two more (p/n 571041) and the appropriate union kit if needed for your application.Metal construction ensures trustworthyoperation in the most extreme environments.Relief valve options for G-series pumpsOutlet ThreadNPTBSPP571028*571071Adjustable return-to-reservoir pressure relief kit – 500 to 3,500 psi (35 to 241 bar).Description571058*571070Pressure relief-to-atmosphere kit – requires one of the following six pressure relief valves:563156*Pressure relief valve – 750 psi (52 bar)563157*Pressure relief valve – 1,000 psi (69 bar)563158*563159*563160*Pressure relief valve – 1,500 psi (103 bar)Pressure relief valve – 2,000 psi (138 bar)Pressure relief valve – 2,500 psi (172 bar)563161*Pressure relief valve – 3,000 psi (207 bar)Integrated Auto-Fill Shut-OffOption enables single-person, powered-down, ground-levelrefills, without the need to climb or worry about spills.Smart Power Train*Acceptable for use with G-Mini pumps.24 VDC, brushless motor and zeromaintenance gear drive deliver lubricantson time, even at -40º F (-40º C).G1/G3 Remote Manual Run/Monitoring Lights12 VDC24 VDC*M12 Cable included?571032571033Yes. 16.5 ft (5 m). Use with pumps that have M12 input for manual run.*24 VDC is also used with AC powered G-Series pumps.G1/G3 Mounting Bracket Options125910Intelligent MonitoringG3 pump mounting L-bracketG1/G3 Protective Front Cover Kits571036Black571255ClearOptional pressure and lubricantlevel sensors provide useful systeminformation in real time.G1/G3 Reservoir Filling Accessories77X542Remote-fill port manifold with vent – for use with reservoirs that have AFSO.Pressure Switches – use to read pressure in an injector-based system. After injectors dispense, controller or G3 Max will trigger pump shut down and vent.Part NumberVoltage andSwitch TypePressure Setting RangePortingElectricalConnectorNotes24K41410-32 VDC, PNPset: 290 to 580 PSI (20 to 40 bar)reset: 175 to 5,685 PSI (12 to 392 bar)1/4 NPTmaleM12 maleDual pressure setting adjustments. M12connection makes it easy to wire to a G3 Max.Compact PowerFits easily in space-limitedapplications; powerful enough to keepup with aggressive lubrication interval.Other wiring accessories for G-series pumps – use with a G3 Max, G3 SP or G-Mini when connecting directly to the pump, when LED cycle indication is not required.Part Number1st connection2nd connection126331M12 female, straightFlying leads124300M12 male, straightFlying leads124333M12 female, straightM12 male, straightLengthNotes16.5 ft (5 m) Requires 124594 when used with G3 Max/SP or G-Mini16.5 ft (5 m) Accessory cable – add 124301 when connecting to an M12 sensor.16.5 ft (5 m) Accessory cableTECHNICAL SPECIFICATIONSVENT VALVE ORDERING INFORMATIONDirect-Mount Vent Valves for G3 PumpsG3 pump vent valve kits include adjustable pressure relief, 500-3,500 psi (35-241 bar), and mount directly to a G3 pump.Normally Closed Vent Valves for use with G3 Max pumpsVoltageNPT version12 VDC57116924 VDC571170AC pumps571170G3 Max AC pumps are 24 VDC internally, so they use 24 VDC accessories, including the vent valve and pressure sensors.Power cableIncludedIncludedIncludedBACK TOCONTENTSMaximum Working Pressure 3,500 psi (241 bar)Operating Temperature -40 to 149º F (-40 to 65º C)Reservoir Size 12 liter, 20 liter and 60lbMaximum Flow Output Rate 4.5 in3/min (74 cm3/min)Lube Type Oil and grease up to NLGI #2Certifications/Ratings IP69KManual 3A6941TYPICAL APPLICATIONS AggregatesMiningConstructionHydraulic Fracturing Units15

16COMPACT DYNA-STAR(CDS)PUMPSORDERING INFORMATIONCD –X–X–X–ELECTRIC DYNA-STAR(EDS)PUMPSXPump DescriptionCode123Description12 L / 35 lb bucket length, 24 VDC20 L reservoir length, 24 VDC60 pound reservoir length, 24 VDC,Safely Move PumpMetering System FeedbackCode0123Built-in lift ring is rated to 500 lbs (226 kg).DescriptionSeries progressive, no vent-valve, no pressure feedback (plugged outlet)Vent-valve, no pressure feedback (plugged outlet)Vent-valve, pressure switchVent-valve, pressure-reporting transducerSaves installation time.DescriptionNo reservoir, bare pump12 L steel reservoir, follower plate20 L steel reservoir, follower plate35 lb plastic bucket kit12 L steel reservoir, no follower plate20 L steel reservoir, no follower plate60 pound steel reservoir, follower plate60 pound steel reservoir, no follower plateDescriptionBare pump or bucket kit (no reservoir)Low-level switchLevel-reporting transducerAuto-fill shut-off and low-level switchAuto-fill shut-off and level-reporting transducerGraco Advantage Drive ORDERING INFORMATIONHardened steel gears are lubricated for lifeand sealed to keep contaminants out forlonger lasting performance.CDS Accessories26A883GLC X to CDS 3 ft (1 m) cable26A884CDS extension cable, 12-wire,20 ft (6 m) with flying leads26A88912-pin DT female CDS matingconnector kit25R00112 liter reservoir wall mount bracket25R31812 and 20 liter Mounting bracket forGLC X, Red Alert filter, 3- and 5-sectionMSP assemblies or 3- and 5-bank GL-1series injectors25U22060 pound Mounting bracket for GLC X,Red Alert filter, 3- and 5-section MSPassemblies or 3- and 5-bank GL-1series injectorsReservoir AccessoriesCode01234Adjustable Motorand Amp ControlCD2324ReservoirCode01234567M23 ConnectorMake adjustments with the turnof a dial. LED status lights.MechanicalAuto-Fill ShutoffDirect Mount ElectricVent ValveCompact design means less parts tobreak or wear out.Low-Level SensorAlerts low grease status and self-clearswithout a follower plate.Pair with the GLC X Controller and Auto Lube AppShuts off the fill pump forclean, trouble-free refillingwithout electronics.Strong 12 GaugeSteel ReservoirAvailable in 60 lb (27 kg)or 90 lb (41 kg) reservoirs.Matches common bolt pattern.Drive More ProductivityThe powerful, easy-to-use Graco GLC X automatic lubrication controller captures more information so operators, technicians andmanagers can make faster, smarter decisions. Paired with the intuitive Auto Lube app, users can monitor system performanceand make adjustments with incredible speed, precision and freedom from their personal mobile device.Easy-to-Read ScreenHigh-contrast screen features text codes,faults and other data clearly in any ambientlight without distracting operators.Real-Time System ReportingTube-In-TubeProvides simple and direct ventingand filling to the foot of the pump.ORDERING INFORMATIONRemote Fill ManifoldGLC X Controller26A855GLC X controller with 20 ft (6 m) cable26A814GLC X controller26A882GLC X wiring harness, 12-wire,20 ft (6 m) with flying leadsEnables clean and efficientground-level filling up to5,000 psi (344 bar).Program and display a wide range of customisablefunctions – including lubrication intervals, pressurelimits, lubricant levels and more.Smart Device and Mobile AppWith the Auto Lube app, monitorlubrication levels, configure settings,track system history and share importantdiagnostics.BACK TOCONTENTS17

18ELECTRIC DYNA-STAR(EDS)PUMPSDYNA-STAR 10:1, 5:1AND FIREBALL 300 50:1ORDERING INFORMATIONPUMPSORDERING INFORMATIONDyna-Star 10:1 Modules And Kits Dyna-Star 10:1 90 lb pump kit – injector – mechanical AFSO24Y40724Y408Dyna-Star 10:1 60 lb pump kit – injector – mechanical AFSODyna-Star 10:1 60 lb (27 kg) pump module – injector – overall height 35.15 in (842 mm). Includes247574pump (247540), reservoir assembly (247575), hydraulic control assembly (247538) and vent valveassembly (243170). Fully assembled. Dyna-Star 10:1 60 lb (27 kg) pump kit – divider valve – overall height 35.15 in (842 mm). Includes247706pump (247540), reservoir assembly (247575) and hydraulic control assembly (247538). Notassembled. Dyna-Star 10:1 90 lb (41 kg) pump module – injector – overall height 42.75 in (1086 mm). Includes247444pump (247443), reservoir assembly (241486), hydraulic control assembly (247538) and vent valveassembly (243170). Fully assembled. Dyna-Star 10:1 90 lb (41 kg) pump kit – divider valve – overall height 42.75 in (1086 mm). Includes247707pump (247443), reservoir assembly (241486) and hydraulic control assembly (247538). Not assembled.247902Pressure relief kit for 247706 and 247707312349Manual for 247574, 247706, 247444, 247707Stand Alone Pumps77X00024 VDC HP stand-alone pump for 35 or 60 pound reservoir77X00124 VDC HP stand-alone pump with tube-in-tube for 35 or 60 pound reservoir77X00224 VDC HP stand-alone pump with tube-in-tube for 90 or 120 pound reservoir77X00324 VDC HP stand-alone pump with tube-in-tube for 400 pound reservoir77X01424 VDC HF stand-alone pump for 35 or 60 pound reservoir77X01524 VDC HF stand-alone pump for 120 pound reservoir77X01624 VDC HF stand-alone pump for 400 pound reservoirCustom Tank Injector Kits77X01124 VDC HP pump and vent valve with tube-in-tube for 35 or 60 pound reservoir77X01224 VDC HP pump and vent valve with tube-in-tube for 90 or 120 pound reservoir77X01324 VDC HP pump and vent valve with tube-in-tube for 400 pound reservoirSystem Installation Kits77X96024 VDC HP pump with auto-fill shutoff and low-level monitor, GLC2200 controller, wiring harness, lowlevel sensor cable, power cable, pressure switch, and remote fill manifold for 60 pound reservoir77X99024 VDC HP pump with auto-fill shutoff and low-level monitor, GLC2200 controller, wiring harness, lowlevel sensor cable, power cable, pressure switch, and remote fill manifold for 90 pound reservoirDyna-Star 10:1 Refinery Drum And Custom Tank ApplicationsHP Pump ModulesReservoir SizePartNumber60 lb77X102 77X10377X20277X20390 lbVentValve DipStickLow Level77X522 (DIN)FollowerPlateLow Level17L372 (M12)DescriptionRefinery DrumsWeight lbs (kg)120 (55) 400 (180)Divider Valve (DV)or Injector BasedAuto-FillShut OffDVCustom Tank Applications60 (27)60 (27)120 (55)DVInjectorDVInjector120 (55) 400 (180) 400 3247443247450247450 Hydraulic 247538 Vent 215M442––247970–24

0.5L No 25R807 0.5 Liter, 24 Volt G-Mini Pump 1L No 25R800 1 Liter, 24 Volt G-Mini Pump Controller 12V 0.5L No 25R810 0.5 Liter, 12 Volt G-Mini Pump with Controller 1L No 25R803 1 Liter, 12 Volt G-Mini Pump with Controller Yes 25R806 1 Liter, 12 Volt G-Mini Pump with Controller and Heater 24V 0.5L No 25R808