Shopmate 300 DX - Miller - Welding Equipment

Shopmate 300 DXIssued September 2010 Index No. DC/12.7 QuickSpecsMultiprocess WeldingPower SourcesLight Industrial ApplicationsProcessesInput PowerRecreational VehicleTrailer ManufacturingMRO — Maintenance/RepairEducationFarm/HomeMIG (GMAW)Flux Cored (FCAW)Stick (SMAW)DC Lift-Arc TIG (GTAW)1-Phase Power(primary power cord not included)Rated Output250 A at 30 VDC, 60% Duty Cycle300 A at 32 VDC, 40% Duty CycleAmperage Range in CC Mode 5 – 400 AMax. Open-Circuit Voltage 80 VDCVoltage Range in CV Mode 10 – 35 VDCWeight 177 lb (80.3 kg)The Power of Blue . Single-phase MIG or DCmultiprocess capability forversatility with outstanding arcperformance in CV mode (MIG)and CC mode (Stick and TIG).Line voltage compensationkeeps output power constanteven if input power varies 10%.Built-in 10-pin connector fordirect hookup of Spoolmatic 15A or 30A spool guns.Process selector switch.“Operator-friendly” singleprocess switch eliminatesconfusion caused by severalswitch combinations.Built-in 14-pin connectorprovides quick, direct connectionfor 14-pin 24 VAC Miller wirefeeders and accessories.Large, dual digital metersenable the operator to presetweld voltage in CV mode andamperage in the CC modebefore striking an arc.Fan-On-Demand operates onlywhen needed reducing noise,power consumption, and theamount of airborne contaminantspulled through the machine.Arc control adjusts inductance tooptimize MIG arc performance.Lift-Arc TIG allows DC/TIGstarting without the use ofhigh-frequency. Starts the arcwithout contaminating theweld with tungsten.Power source is warranted for 3 years, parts and labor.Original main power rectified parts are warranted for 5 years.Miller Electric Mfg. Co.Equipment Sales US and CanadaWeb SiteAn Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USAPhone: 866-931-9730FAX: 800-637-2315International Phone: 920-735-4554International FAX: 920-735-4125www.MillerWelds.com

SpecificationsRated Output250 A at 30 VDC,60% Duty Cycle(Subject to change without notice.)AmperageRangeVoltageRangeMax. OpenCircuit VoltageAmps Input at Rated Output, 60 Hz208 V 230 V460 V575 VKVAKWDimensions5–400 A10 – 35 V80 VDC661311.2H: 24-1/2 in (622 mm)including lift eyeW: 19 in (483 mm)D: 25-1/2 in (648 mm)572923NetWeight177 lb(80.3 kg)Note: For input conductor and fuse size information consult the Owner’s Manual.Certified to both the Canadian and U.S. Standards for welding equipment.Performance DataControl PanelWELDING AMPSDUTY CYCLE 0ON3VOLTAGEAMPERAGE7REMOTE 10OFF102030405060 70 80 90 100% DUTY CYCLEKSS MIGSTL MIGREMOTE 14STICK1060507018SAL MIG TICCBITIG8LIFT-ARCTIG 4STICKELECTRODE HOTPOWERPANELMIGARC CONTROL9REMOTE 14OUTPUT er SwitchArc ControlVoltage/Amperage Adjustment ControlRemote 10 ReceptacleSupplementary Protector CBIRemote 14 Receptacle9. Voltage/Amperage Control SwitchControl allows selection of eitherpanel or remote 14 for amperage orvoltage control.10. Mode SwitchSwitch determines both the processand output On/Off control. Electrodehot areas in gray are “contactor on”positions.KSS MIGSTL MIGExample: Preset for MIG process and steel wireSTICK10607018SAL MIG TICArc Control – Inductance/MIGTIGMIGLIFT-ARCTIG STICKELECTRODE HOTARC CONTROLControl adjusts inductance for MIG welding.Set Arc Control to desired wire type. Inductancedetermines the “wetness” of the weld puddle.As setting is increased (rotating Arc Controlclockwise), wetness (puddle fluidity) increases.For best results, preset Arc Control to the wiretype. Then either increase or decrease settingwithin wire type scale to make fine adjustmentto the welding arc.KSS MIGSTL MIGExample: Stick Mode, 7018 ElectrodeSTICK10607018SAL MIG TICArc Control – DIG/StickTIGMIGLIFT-ARCTIG STICKELECTRODE HOTARC CONTROL2Control adjusts Dig when Stick mode is selectedon mode switch. Set Arc Control to desiredelectrode type. For best results, preset ArcControl in middle of the scale for appropriateelectrode type. Then either increase or decreasesetting within electrode type scale to make fineadjustment to the welding arc.Arc Control(Counter Clockwise)Low InductanceWeld BeadArc Control(Clockwise)High InductanceWeld Bead

Upgrade BenefitsFeaturesMillermatic 252Shopmate 300 DXInput Voltage1-Phase1-PhaseInput Amperage at Rated Output42 A, 230 VAC (1-Phase)Rated Output200 A at 60%ProcessMIGArc ControlWirefeed SystemMillermatic 350PUpgrade57 A, 230 VAC (1-Phase)250 A at 60%Active ArcStabilizerUpgradeUpgradeUpgradeAll in one,2 drive rollsUpgrade1-Phase/3-Phase61 A, 230 VAC (1-Phase)Upgrade300 A at 60%MIG, DC Stick, DC TIGMIG, Pulsed MIGMIG — variable inductanceStick — variable DIGMIG — inductance controlPulsed — SharpArc (arc width)14-pin remoteMiller wire feederAll in one, angled4 drive rollsShopmate 300 DX MIG Package Components Shopmate 300 DX MIG Package#951 076 200(208)/230 V#951 077 230/460/575 VComes Complete With:Shopmate 300 DX22A wire feeder with Bernard Q30015 ft (4.6 m) gunMIG Kit #300 150 including: 15 ft (4.6 m) 1/0 work cable with clamp 10 ft (3 m) 1/0 interconnecting cable Ar/CO2 regulator with flowtube 10 ft (3 m) gas hose Consumable storage boxNote: MIG Kit can be ordered separately.3

Genuine Miller AccessoriesWire Feeders22A #951 19024A #951 193Simple, reliable, constant-speed 24 VACsemiautomatic wire feeders, best suited forsmall diameter wires. Accommodates upto 60 lb (27.2 kg) spool of welding wirewhen using optional wire reel assembly.24A includes remote voltage and fourgear-driven drive rolls for larger wire sizes.22A and 24A wire feeders come with FREEBernard Q -Gun! See Lit. Index No. M/11.0.XR -S Control #300 601XR -D Control #300 678Updated push-pull wire feed systems offerunsurpassed performance and reliability forfeeding aluminum and other difficult-to-feedwire types. The perfect choice for use withbasic CV MIG power sources. See Lit. IndexNo. M/1.7.Shopmate 300 MIG Kit #300 150Includes 15 ft (4.6 m) 1/0 work cable withclamp, 10 ft (3 m) 1/0 interconnectingcable, Ar/CO2 regulator with flowtube,10 ft (3 m) gas hose and consumablestorage box.70 SeriesSingle Wire ModelsS-74S #951 196S-74D #951 198S-74DX #951 200Dual Wire ModelsD-74S #951 203D-74D #951 204D-74DX #951 206Heavy-duty, industrial, constant-speed24 VAC semiautomatic wire feeders insingle and dual models, with availabledigital meters. Ideal for high-duty-cycleMIG welding (GMAW) and Flux Coredwelding (FCAW). Accommodates a widevariety of wire sizes and types. Comes withFREE Bernard Q -Gun! Dual wire feedermodels include two FREE Q-Guns. See Lit.Index No. M/3.0.4Spoolmatic 15A Spool Gun #195 156Spoolmatic 30A Spool Gun #130 831Ideal for aluminum welding jobs. 200 amp,100% duty cycle, air-cooled, 1 lb spoolgun with your choice of 15 ft (4.6 m) or30 ft (9.1 m) cable assembly. For detailedinformation, see Lit. Index No. M/1.73.Spoolmate 200 Spool Gun#300 497Reliable and economical spool gun perfectfor hobbyists and light fabricators whoweld aluminum. Handles .030 –.035 in(0.8 – 0.9 mm) aluminum and .023 –.035 in(0.6 – 0.9 mm) steel/stainless steel wires.Rated at 160 amps, 60% duty cycle with 20 ftcable assembly. For detailed information,see Spoolmate literature, Index No. M/1.47.

Genuine Miller Accessories(Continued)TIG (GTAW) TorchesShopmate 300 Running Gear/Dual Cylinder Rack #300 145The large 10 in (254 mm) rear wheels and4 in (102 mm) front casters on this runninggear provide excellent mobility on the shopfloor, making it easier to move the powersource around and over cables and cracks.Very easy to install. Handles double as weldcable holder. Holds two cylinders.Remote Controls and SwitchesRMLS-14 #129 337Momentary- and maintained-contact rockerswitch for contactor control. Push forwardfor maintained contact and back formomentary contact. Includes 20 ft (6 m)cord and 14-pin plug.RCC-14 Remote Contactor and CurrentControl #151 086Rotary-motion (side to side) fingertipcontrol. Fastens to TIG torch using twoVelcro strips. Allows complete current andcontactor control at operator’s fingertips.Includes 28 ft (8.5 m) cord and plug.RCCS-14 Remote Contactor and CurrentControl #043 688Up-and-down rotary-motion fingertipcontrol. Great for applications that requirea finer amperage control. Includes 28 ft(8.5 m) control cord.RHC-14 Hand Control#129 340 20 ft (6 m) cordMiniature hand control with 14-pin plugfor remote current and contactor control.Dimensions: 4 x 4 x 3-1/4 in (102 x 102 x82 mm).Weldcraft TIG TorchesThe Weldcraft line of TIGtorches complements themost popular TIG powersource line available today. The Weldcrafttorch line includes both air-cooled andwater-cooled models. Available withgenuine Weldcraft parts.Air-Cooled Torch #WTP17VRM150 amp air-cooled TIG torch with valve,flowmeter and 25 ft (7.6 m) cables.Air-Cooled Torch #WTP26VRM200 amp air-cooled TIG torch with valve,flowmeter and 25 ft (7.6 m) cables.RFCS-14 Foot Control #043 554Heavy-duty foot current and contactorcontrol. Includes 20 ft (6 m) cord and14-pin plug.Extension Cables for 14-Pin Plugs to14-Pin Sockets#242 208 025 25 ft (7.6 m)#242 208 050 50 ft (15.2 m)#242 208 080 75 ft (22.8 m)This extension cord makes a directconnection between the power source andthe accessory control or wire feeder. Nomessy splicing or adapting required.TIG (Gas Tungsten Arc Welding) Handbook#170 555To order, call the Miller LiteratureDistribution Center at 1-920-751-2120, orFAX 1-920-751-2121. A comprehensive,text on all aspects of the TIG process.No. 2 Stick Cable Set#195 196 15 ft (4.6 m)Consists of 15 ft (4.6 m) No. 2 electrodecable and holder, and 15 ft (4.6 m) workcable and clamp. 200 A, 100% duty cycle.No. 2 Stick Cable Set#300 836 50 ft (15.2 m)Consists of 50 ft (15.2 m) No. 2 electrodecable and holder, and 50 ft (15.2 m) workcable and clamp. 200 A, 100% duty cycle.5

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Ordering InformationEquipment and OptionsStock No.DescriptionShopmate 300 DX(primary power cord not included)#907 315200(208)/230 V, 60 HzQty.#907 316230/460/575 V, 60 Hz#951 076200/230 V, 60 Hz model with 22A wire feeder, Bernard Gun and MIG Kit.#951 077230/460/575 V, 60 Hz model with 22A wire feeder, Bernard Gun and MIG Kit.Shopmate 300 MIG Kit#300 15015 ft (4.6 m) 1/0 work cable with clamp, 10 ft (3 m) 1/0 interconnecting cable,regulator with flowtube, 10 ft (3 m) gas hose and consumable storage boxStandard Running Gear/Dual Cylinder Rack#300 145Shopmate 300 DX MIG Package(primary power cord not included)AccessoriesWire Feeders/Guns22A#951 190See Lit. Index No. M/11.024A#951 193See Lit. Index No. M/11.070 SeriesSee page 4XR -Controls#300 601#300 678XR-S. See Lit. Index No. M/1.7XR-D. See Lit. Index No. M/1.7Spoolmatic 15A#195 156See Lit. Index No. M/1.73Spoolmatic 30A#130 831See Lit. Index No. M/1.73Spoolmate 200#300 497See Lit. Index No. M/1.47RMLS-14#129 337Rocker switchRCC-14#151 086Fingertip control (side to side)RCCS-14#043 688Fingertip control (up and down)RHC-14#129 340Hand control w/20 ft (6 m) cord and 14-pin plugRFCS-14#043 554 Remote ControlsExtension CablesFoot controlSee page 5No. 2 Stick Cable Set#195 19615 ft (4.6 m)No. 2 Stick Cable Set#300 83650 ft (15.2 m)#WTP17VRM150 A, 25 ft (7.6 m) air-cooled with valve and flowmeter#WTP26VRM200 A, 25 ft (7.6 m) air-cooled with valve and flowmeterTIG WeldingWeldcraft TIG TorchesEducational ResourcesTIG (Gas Tungsten Arc Welding) Handbook#170 555Date:Total Quoted Price:Distributed by:Litho in USAPrice

300 A at 60% MIG, Pulsed MIG MIG—inductance control Pulsed—SharpArc (arc width) All in one, angled 4 drive rolls Upgrade Shopmate 300 DX MIG Package Components Shopmate 300 DX MIG Package #951 076 200(208)/230 V #951 077 230/460/575 V Comes Complete With: Shopmate 300 DX 22A wire feeder with Bernard Q300 15 ft (4.6 m) gun MIG Kit .File Size: 915KB