RIIMPO308D Conduct Tracked Dozer Operations

Participant Name:Participant ID: (OFFICE USE ONLY)RIIMPO308D Conduct tracked dozer operationsTraining Resource ManualPrepared by:Approved by:Reviewed by:Jamin FeddersenFirst VersionThis document is UNCONTROLLED in hard copy – Progressive Training (WA) Pty LtdTitle:Conduct tracked dozer operationsIssue Date:Code:RIIMPO308DLast Reviewed:Document:Training Resource ManualVersion:15/12/20141.0

Table of ContentsTopic 1 — Introduction and Overview. 61.1Introduction. 61.2Training Package Summary . 61.3Safety and Informational Prompts . 81.4Assessments and Competence. 81.5How to Use the Manuals . 91.6Workplace Health and Safety. 101.7Trainee Operator Responsibilities . 101.8Summary . 111.9Glossary of Terms . 11Topic 2 — Operational Safety . 132.1Introduction. 132.2Reporting Hazards and Incidents . 142.3Consequence and Probability . 152.4Control Measures . 172.5At-Risk Behaviour. 172.6Positive Communication. 192.7General Hazards when Accessing or Servicing the Equipment . 202.8‘Hot Seat’ Change Over . 212.9Pressure Systems . 232.10General Hazards when Operating the Equipment. 252.11Adverse Operating Conditions . 292.12Night/Low Light Operations . 332.13Visual Cues . 362.14General Tips for Night Operations. 402.15General Safety Equipment . 412.16Fire Extinguishers and Suppression Systems . 44Prepared by:Approved by:Reviewed by:Jamin FeddersenFirst VersionThis document is UNCONTROLLED in hard copy – Progressive Training (WA) Pty LtdTitle:Conduct Tracked Dozer OperationsCode:RIIMPO308DDocument:Training Resource ManualIssue Date:Last Reviewed:Version:15/12/2014Page 2 of 1601.0

2.17Housekeeping . 452.18Summary . 46Topic 3 — Equipment Introduction . 473.1Introduction — Know Your Machine. 473.2Technical Specifications. 483.3Dozer Dimensions . 493.4Caterpillar D11R Overview. 503.5Major Components . 523.6VIDS Message Centre. 553.7Blade . 693.8Ripper. 703.9Isolation Points . 723.10Emergency Stop Switches . 733.11Fire Suppression System (FSS) . 743.12Roll Over Protection Structure (ROPS) . 773.13Summary . 78Topic 4 — Instruments and Controls . 794.1Introduction. 794.2Operator’s Seat . 794.3Operator Instruments and Controls . 804.4Foot Pedal Controls. 894.5Dashboard Panel. 904.6Window Wiper/Washer Controls . 954.7Emergency Shutdown Switches. 964.8Summary . 96Topic 5 — Basic Operations . 975.1Introduction. 975.2Responsible Dozer Operation . 985.3Dozer Inspections. 98Prepared by:Approved by:Reviewed by:Jamin FeddersenFirst VersionThis document is UNCONTROLLED in hard copy – Progressive Training (WA) Pty LtdTitle:Conduct Tracked Dozer OperationsCode:RIIMPO308DDocument:Training Resource ManualIssue Date:Last Reviewed:Version:15/12/2014Page 3 of 1601.0

5.4Sequential Inspection . 1015.5Starting the Dozer . 1125.6Brake System Test . 1145.7Steering System Test . 1155.8Track Warm Up . 1155.9Moving Off . 1165.10Changing Direction. 1175.11Auto Shift. 1185.12Stopping . 1195.13Shutting Down the Engine. 1195.14Park-Up Procedures. 1205.15Documentary Procedure . 1215.16Summary . 121Topic 6 — Advanced Operations. 1226.1Introduction. 1226.2Operating in a Mining Area. 1236.3Operating Conditions. 1256.4Minimising Equipment Damage and Wear . 1256.5Operating Techniques . 1266.6Tip Head Considerations. 1326.7Planning . 1346.8Advanced Operations. 1346.9Conditions Monitoring. 1356.10Operating Requirements . 1356.11Dozer Push Operations . 1366.12Advanced Dozing Operations. 1386.13Working on Slopes . 1406.14Ripping Techniques. 1446.15Exclusion Zones . 152Prepared by:Approved by:Reviewed by:Jamin FeddersenFirst VersionThis document is UNCONTROLLED in hard copy – Progressive Training (WA) Pty LtdTitle:Conduct Tracked Dozer OperationsCode:RIIMPO308DDocument:Training Resource ManualIssue Date:Last Reviewed:Version:15/12/2014Page 4 of 1601.0

6.16Emergency Responses and Actions . 1546.17Fire Procedure. 156Topic 7 — Performance Enhancement . 1597.1Introduction. 1597.2Mentor . 1597.3Operational Tasks . 1597.4Finalisation . 1607.5Summary . 160Prepared by:Approved by:Reviewed by:Jamin FeddersenFirst VersionThis document is UNCONTROLLED in hard copy – Progressive Training (WA) Pty LtdTitle:Conduct Tracked Dozer OperationsCode:RIIMPO308DDocument:Training Resource ManualIssue Date:Last Reviewed:Version:15/12/2014Page 5 of 1601.0

Topic 1 — Introduction and Overview1.1IntroductionThe purpose of this training program is to provide trainee operators with the necessary skills andknowledge to operate the D11R in a safe and productive manner. The information in this manualwill be supplemented by practical instruction on the D11R Dozer.Except for this topic (Topic One — Introduction and Overview), each topic will be formallyassessed using either a theory assessment instrument or a practical assessment instrument.1.2Training Package SummaryThe content of this training package is based on the following topic structure: Topic One — Introduction and Overview. This topic provides an overview of the way thetraining program is managed, taught and assessed. Topic Two — Operational Safety. This topic provides detail of hazards and safety issues thatmay be encountered during track dozer operations. Topic Three — Equipment Introduction. This topic provides an introduction of the CaterpillarD11R Dozer and the main items of equipment.Prepared by:Approved by:Reviewed by:Jamin FeddersenFirst VersionThis document is UNCONTROLLED in hard copy – Progressive Training (WA) Pty LtdTitle:Conduct Tracked Dozer OperationsCode:RIIMPO308DDocument:Training Resource ManualIssue Date:Last Reviewed:Version:15/12/2014Page 6 of 1601.0

Topic Four — Instruments and Controls. This topic provides detail of the in-cab instrumentsand controls. Topic Five — Basic Operations. This topic provides the detail of basic operations includingpre-start inspections, start up procedures, post-start checks, basic manoeuvres within a nonproductive environment, park-up procedures, shut down procedures and post-operation checkson the Caterpillar D11R Dozer. Topic Six — Advanced Operations. This topic provides the detail of how to conduct day-to-daydozing operations in a productive setting. This topic also sections on night operations and ondealing with emergencies. Topic Seven — Performance Enhancement. This topic provides detail of how the trainee willundertake a period of OJT (on-the-job training) following successful completion of the practicalassessment.1.2.1 Training Module StructureEach training module consists of a number of components. These include:Descriptor — The descriptor tells the trainer and assessor what is contained in the training packageand how to use it to train personnel.Trainee’s Manual — The trainee’s manual contains all the information needed by personnel toenable them to be able to operate the equipment. You should make use of the trainee’s manual tohelp you learn about the Caterpillar D11R Dozer and as a reference booklet when you havecompleted your training.Visual Presentation — The visual presentation is a training aid that either the trainer or thetrainee’s can use to help with the training process. The visual presentation contains most of theinformation from the trainee’s manual but it is in a shortened form and does not contain as muchdetail.Theory Assessment — Theory assessments are used when it is impossible to test your competencein a practical setting. In the case of this training program, theory assessments are used to test yourknowledge of safety issues and some of the theoretical aspects of the dozing processes.Competency Based Assessment — This is the main method to assess your skills and competencein operating the equipment. Competency based assessment simply requires you to demonstrate allthe main tasks when you conduct dozing operations. You will also be asked some theory questionsas you demonstrate the various tasks. If you have studied the text and have listened carefully toyour trainer, you should have no difficulty in demonstrating that you are competent to do your job.Your trainer or supervisor will be able to tell you how to locate the various sections of the trainingpackage as you require them.Prepared by:Approved by:Reviewed by:Jamin FeddersenFirst VersionThis document is UNCONTROLLED in hard copy – Progressive Training (WA) Pty LtdTitle:Conduct Tracked Dozer OperationsCode:RIIMPO308DDocument:Training Resource ManualIssue Date:Last Reviewed:Version:15/12/2014Page 7 of 1601.0

1.3Safety and Informational PromptsThe following safety prompts have been used throughout this training package to bring yourattention to potential hazards and safety issues.DANGER!Indicates a hazard or situation where failure to use the correctprocedures WILL cause either severe personal injury or death.WARNING!Indicates a hazard or situation where failure to use the correctprocedures COULD result in severe personal injury or death.CAUTION!Indicates a hazard or situation where failure to use the correctprocedures COULD result in severe personal injury or equipmentdamage.IMPORTANT!Indicates information within the text which is of particular importanceto the procedure or operation being described.NOTE!Indicates information within the text which is of sufficient importanceto warrant highlighting.REMEMBER!Indicates information which has been covered in an earlier section ofthe text but which warrants reinforcement.1.4Assessments and CompetenceAs you can see from the list of items in the components above, there are two types of assessmentwith each training package. It is important that you complete these assessments to the best of yourability at the completion of your training. In any of the assessments, you must achieve a pass-markPrepared by:Approved by:Reviewed by:Jamin FeddersenFirst VersionThis document is UNCONTROLLED in hard copy – Progressive Training (WA) Pty LtdTitle:Conduct Tracked Dozer OperationsCode:RIIMPO308DDocument:Training Resource ManualIssue Date:Last Reviewed:Version:15/12/2014Page 8 of 1601.0

of 100%.The reason the pass-mark has been set at 100% is because of the safety issues involved in workingin and around mining equipment. All personnel must prove that they are aware of all safety issuesand must carry out their work in accordance with the safety management policies and regulations.For this reason, if you do not achieve 100% in any assessment, you will be asked to undertakefurther study and re-take the assessment at a later time.1.5How to Use the ManualsThe Caterpillar D11R Track Dozer Training Program has been designed to serve a number ofpurposes. These are: self-paced learning guide formal training modules reference manuals.‘Self-paced learning’ means that you use the manual as a learning guide to increase your knowledgeabout the track dozer unassisted and at your own pace. If you use the manual in this way, you mayneed to find a suitable person to assist you with any items that you do not understand or whichrequire clarification (eg. Supervisor, Doz

Trainee’s Manual — The trainee’s manual contains all the information needed by personnel to enable them to be able to operate the equipment. You should make use of the trainee’s manual to help you learn about the Caterpillar D11R Dozer and as a reference booklet when you have completed your training.