TRINITY CABLE SAFFETY SYSTEM (CASS), TRINITY HIGHWAY .

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TRINITY CABLE SAFFETY SYSTEM (CASS), TRINITY HIGHWAY PRODUCTS. LLC,1170 NORTH STATE STREET, GIRARD, OH 44420 (CONTACT DAVID HYNES 800-321-2755)DRAWINGDRAWING NAMENUMBERCASS-S3 (4:1 SLOPE)SS-7424 CABLE GUARDRAIL SYSTEMREVISION DATE1/25/2010

PREFERRED INSTALLATION: LOCATEPOST #2 AWAY FROM NEAREST TRAFFIC.SYSTEM HAS BEEN SUCCESFULLYTESTED WITH OPPOSITE INSTALLATION.6877"9BREAK LINE 57'-6" - 1' - NCHRP 350 TL-3 APPROVED CASS CABLE TERMINAL (CCT - PAYMENT EACH)1'567BED5'-6"(4) CCT TERMINALCABLE RELEASE POST(SEE POST OPTION 1 OR 2ON SHEET 5)DIRECTION OFTRAFFIC4"n1'-0" MIN. CONCRETE FOOTINGCAST IN PLACE(BY OTHERS)SECTION N-NINSTALL AS SHOWNDOWN SLOPE(SHORT LEG DOWN)2 1/2"(SCALE 1:10)3'-0" EMBEDMENTSEE FOOTING CHART3'-0" MIN. CONCRETE FOOTINGALLOWABLE CABLEHEIGHT DEVIATION( 1" -1")P7. ALL CONCRETE SHALL HAVE A MINIMUM COMPRESSIVE STRENGTH OF 3,000P.S.I. PRIOR TO TENSIONING THE SYSTEM. TRINITY RECOMMENDS THECONCRETE TO BE VIBRATED IN ACCORDANCE WITH THE LATEST APPLICABLEAGENCY SPECIFICATION.8. CASS-S3 4-CABLE (4:1) SHALL BE INSTALLED IN WELL-DRAINED, COMPACTED,NCHRP REPORT 350 STANDARD SOILS. IF SOIL DOESN'T MEET THISCLASSIFICATION, IF SOLID ROCK/CONCRETE IS ENCOUNTERED BELOW GRADEOR IF SOIL IS SUSCEPTABLE TO SEVERE FREEZE/THAW CYCLES, PLEASECONTACT TRINITY ABOUT ALTERNATE FOOTING DESIGN(S). TRINITY SUGGESTSTHE USE OF “MOW STRIPS” FOR EROSION PREVENTION AND EASE OFMAINTENANCE / INSTALLATION.9. PLEASE SEE SPECIFYING AGENCY (OR MUTCD) FOR PROPER “BARRIER”DELINEATION.10. PLEASE CONTACT TRINITY OR CONSULT THE DESIGN, INSTALLATION, ORREPAIR MANUAL(S) FOR ADDITIONAL INFORMATION.TRINITY HIGHWAY PRODUCTS, LLC.EMAIL:2525 STEMMONS FREEWAY PRODUCT.INFO@TRIN.NETDALLAS, TX 75207 PHONE: (800) 644-7976OPTIONCASS-TL3-S3 POST OPTIONS1CCT - TERMINAL POST 1 - 9 - IN CONCRETECCT-TERMINALPOST1 - 9 - WITH SOIL PLATE2GROUNDLINE1'-2" POSTGROUNDLINEVARIES PER CONCRETE ELEVATION(1'-5 7/8") - CRP 3(2'-5 7/8") - CRP 2(3'-1 15/16") - CRP 1(3'-6 1/4") - CRP 1X 1"4" - 0'3'-10" (TOP OF POST)STRAP 3 7/16"(3'-10") TOP OF POST2'-3" SLEEVE(CASS POST IN CONCRETE)(POST OPTION #3 SHOWN)2 1/2"SECTION P-PNDETAIL EINSTALL AS SHOWNDOWN SLOPE(SHORT LEG DOWN)INSTALL AS SHOWNDOWN SLOPE(SHORT LEG DOWN)2 1/2"N6. FOR AESTHETIC PURPOSES TRINITY RECOMMENDS ALL SLEEVES, DRIVENPOSTS, AND LOWER CABLE RELEASE POSTS TO BE INSTALLED REASONABLYPLUMB (APPROXIMATELY 1/8" PER FOOT).(TYPICAL LAY-OUT)INSTALL AS SHOWNDOWN SLOPE(SHORT LEG DOWN)(SCALE 1:10)4. CASS-S3 4-CABLE (4:1) POST SPACING MAY BE MODIFIED TO AVOIDOBSTACLES THAT CONFLICT WITH THE INSTALLATION OF CASS-S3 4-CABLE (4:1)LINE POSTS. NO POST SPACE CAN EXCEED THE MAXIMUM POST SPACE LIMITOF 21'-0", OR MAXIMUM POST SPACING ALLOWED BY PROJECT ENGINEER WHICHEVER IS LESS. REDUCING OR INCREASING POST SPACING AFFECTSDEFLECTION. CASS-S3 4-CABLE (4:1) MAY BE LATERALLY TRANSFERRED AT ARATE NOT TO EXCEED 30:1.5. POST FOUNDATIONS MAY BE DRILLED THROUGH EXISTING PAVEMENT.TRINITY MAY ALLOW THE USE OF ALTERNATE LINE POST FOOTINGS IF SYSTEMIS INSTALLED WITH AN ACCEPTABLE MOWSTRIP APPLICATION - PLEASECONTACT TRINITY.CASS-S3 4-CABLE ELEVATION VIEWn8 3/4"DIRECTIONOF TRAFFICCASS- POST - IN CONCRETE(SEE POST OPTION 3)MINIMUM (1) TURNBUCKLEPER CABLE REQUIRED FORINSTALLATIONS OF 600 FTOR LESS.CASS- POST - DRIVEN SLEEVEWITH SOIL PLATE(SEE POST OPTION 6B)CASS- POST - BASE PLATED(FOR USE ON CONCRETE)(SEE POST OPTION 5)3. CASS-S3 4-CABLE (4:1) SHALL BE INSTALLED ON SHOULDERS OR MEDIANSWITH SLOPES OF 4:1 OR FLATTER WITHOUT OBSTRUCTIONS, DEPRESSIONS,ETC. THAT MAY SIGNIFICANTLY AFFECT THE STABILITY OF AN ERRANT VEHICLE.CASS-S3 4-CABLE (4:1) MUST BE INSTALLED A MAXIMUM OF FOUR (4) FEETFROM THE BREAK POINT. GRADING OF SITE AND/OR APPROPRIATE FILLMATERIALS MAY BE REQUIRED. THE DESIGNER/INSTALLER SHALL “FLATTEN” OR“ROUND” VARIOUS TOPOGRAPHICAL INCONSISTENCIES THAT COULDINTERFERE WITH THE ABILITY OF THE INSTALLER TO CONSISTENTLY MAINTAINTHE DESIGN HEIGHT (IN RELATION TO THE TERRAIN) OF THE CABLES. PLEASECONSULT THE CASS MANUAL(S) FOR INSTALLATIONS IN “DITCH SECTIONS”.GROUNDLINE34562'-6 3/4" DRIVEN SLEEVE2"1 1/2"(6) CCT-TL3 LINE POST(SEE POST OPTION 1 OR 2ON SHEET 4)JHF(3'-10") TOP OF POST3"Gn1'-0"TURNBUCKLES MAY BESTAGGERED BETWEENLINE POSTS.n1'-0"n1'-6"file: SS-742 TL3 S3 4T1 4C.idwCASS- POST - DRIVEN(SEE POST OPTION 4)3'-6"A98C(3'-10") TOP OF POST4310'-6" TO 21'-0" TYP.SEE NOTE 43'-0"2MAXIMUM 1000 FEET BETWEEN PRE-STRETCHED CABLE SPLICES (750 FEET FOR INSTALLATIONS USING STANDARD CABLE)5'-0"2 1/2"1PAY ITEM - CASS-S3 4-CABLE SYSTEM - (PAYMENT LINEAR FOOT)(5) POST SPACES AT 6'-6" 32'-6"(4) POST SPACES AT 6'-3" 25'-0"2. CASS CABLE TERMINAL (CCT) HAS BEEN SUCCESSFULLY TESTED ANDACCEPTED TO NCHRP TL3. AN NCHRP 350 TL3 APPROVED TERMINAL (CCT) ORCASS-S3 4-CABLE (4:1) TRANSITION (VARIOUS) SHALL BE USED ON APPROACHAND DEPARTURE TERMINATIONS WHEN CASS-S3 4-CABLE (4:1) IS INSTALLED ONTHE NATIONAL HIGHWAY SYSTEM (NHS). IF THE TERMINATION POINT ISLOCATED OUTSIDE THE CLEAR ZONE AND/OR PROTECTED BY OTHER MEANS(CRASHWORTHY BARRIER, TERMINALS, ETC.), A NON-NCHRP 350 TL3 ANCHOR(CCA) MAY BE USED ON APPROACH AND DEPARTURE TERMINATIONS.CASS-S3 4-CABLE PLAN VIEW4'-0" MAXIMUM1'-2" POSTDIRECTION OFNEAREST TRAFFIC2'-6 3/4" DRIVEN SLEEVE1"7"5K1X1. CASS-S3 4-CABLE (4:1) HAS BEEN SUCCESSFULLY TESTED TO NATIONALCOOPERATIVE HIGHWAY RESEARCH PROGRAM REPORT 350 TEST LEVEL 3(NCHRP 350 TL3) WHEN INSTALLED ON A 4:1 OR FLATTER SLOPE. CASS-S34-CABLE (4:1) HAS BEEN SUCCESSFULLY TESTED TO NATIONAL COOPERATIVEHIGHWAY RESEARCH PROGRAM REPORT 350 TEST LEVEL 4 (NCHRP 350 TL4)WHEN INSTALLED ON A 6:1 OR FLATTER SLOPE. THIS CABLE BARRIER SYSTEMHAS BEEN ASSIGNED FHWA ACCEPTANCE LETTER NUMBER B-141F. AS OFJANUARY 12TH, 2010, IT IS CONSIDERED "FHWA ACCEPTANCE PENDING", FORVARIOUS POST SPACINGS.DEPARTURE INSTALLATION: LENGTH OF NEED: 51'-0" (AT POST #8)APPROACH INSTALLATION: LENGTH OF NEED: 26'-0" (12" PAST POST #4)434"211XNOTES:LENGTH OF NEED CASS CABLE TERMINAL (CCT):(REQUIRES PROTECTION SEE NOTE 2.)CASS-S3 POST - IN CONCRETECASS-S3 POST - DRIVENCASS-S3 POST - BASE-PLATEDCASS-S3 POST - IN DRIVEN SLEEVE6A - DRIVEN SLEEVE - WITH NOTCH6B - DRIVEN SLEEVE - WITH SOIL PLATEPDETAIL FDETAIL G(CASS POST - DRIVEN)(POST OPTION #4 SHOWN)(CASS POST - BASE-PLATED)(POST OPTION #5 SHOWN)DETAIL HDETAIL J(CASS POST - DRIVEN SLEEVE)(POST OPTION #6A SHOWN)(CASS POST DRIVEN SLEEVE - SOIL PLATE)(POST OPTION #6B SHOWN)The drawings and the information shownthereon are copyrighted by TRINITYHIGHWAY PRODUCTS, LLC. (2009)and the sole property of TRINITYHIGHWAY PRODUCTS, LLC. Neitherthe drawings nor such information is tobe used for any purpose other than thatfor which it was specifically furnishedfrom TRINITY HIGHWAY PRODUCTS,LLC, nor is any reproduction authorizedwithout written permission.PROJ. CASS-S3SPEC:CASS-S3 (4:1 SLOPE)4-CABLE GUARDRAILSAFETY SYSTEMTRINITY HIGHWAYPRODUCTS, LLCSHIPPING WT:DRW:E.A.S. 1/25/2010CHK:G.N. 1/25/2010SHT: 1 OF 5 SIZE: DREVDWG NO:SS-7420

INSTALL AS SHOWNAWAY FROM TRAFFIC(SHORT LEG DOWN)PARTS LIST - CASS-S3 POST DRIVEN - OPTION #4TITLEQTY PART NoLbs / Each20.013245G 5/16 DIA. HEX NUT (A563)24225G CABLE LOCK BOLT (A307)0.0915700B CASS & TL3 CABLE SPACER0.11138.5134036G CASS-S3 POST - LONG1105201B CASS-S3 POST CAP0.131105202T CASS-S3 - POST STRAP0.19INSTALL AS SHOWNAWAY FROM TRAFFIC(SHORT LEG DOWN)(OPTIONAL)PARTS LIST - CASS-S3 POST BASE-PLATED - OPTION #5TITLEQTY PART NoLbs / Each20.013245G 5/16 DIA. HEX NUT (A563)43300G 5/8" PLAIN WASHER - TYPE B - R - (F844)0.0643310G 5/8 LOCK WASHER0.0040.013361G 5/8" HEX NUT (A563 Gr DH)24225G CABLE LOCK BOLT (A307)0.0945225G 5/8 x 7 1/2" HAS SUPER ROD CHSL PT (A193 B7)0.620.65448B HIT HY 150 MAX EPOXY (HILTI - 00283548)15700B CASS & TL3 CABLE SPACER0.11134037A CASS-TL3 POST BASE-PLATED29.521105201B CASS-S3 POST CAP0.131105202T CASS-S3 - POST STRAP0.19105201BINSTALL AS SHOWNAWAY FROM TRAFFIC(SHORT LEG )5700B5700B4225GQTY PART NAL)105202T5700BINSTALL AS SHOWNAWAY FROM TRAFFIC(SHORT LEG DOWN)(OPTIONAL)105201B105202TPARTS LIST - CASS-S3 POST - IN DRIVEN SLEEVE - POST OPTIONTITLEQTY PART NoLbs / Each20.013245G 5/16 DIA. HEX NUT (A563)24225G CABLE LOCK BOLT (A307)0.0915700B CASS & TL3 CABLE SPACER0.1115839B SLEEVE COVER - S3 POST0.11134039G 27" POST SLEEVE - DRIVEN13.87134045G CASS-S3 POST - SHORT28.061105201B CASS-S3 POST CAP0.131105202T CASS-S3 - POST 7AINSTALL AS SHOWNAWAY FROM TRAFFIC(SHORT LEG 39B(BY OTHERS)105202TCASS-S3 POST - BASE-PLATEDCONCRETE(BY OTHERS)NOTE:4225GCASS-S3 POST - DRIVEN(POST OPTION #4 - DRIVEN)ANCHOR OPTIONS:MIN. EMBEDMENT IN 3,000 P.S.I. CONCRETE 6".MIN. PULLOUT STRENGTH 10,000 lbs.3245G4225GFOR THE STANDARD FIELD SPLICE SECTIONS ABOVE,SUPPLY (1) RIGHT HAND THREADED STUD ASSEMBLY5910G EACH.34039G3245G1: 5/8 ADHESIVE ANCHORING SYSTEM.VARIES - (SEE PARTS LIST ABOVE)(4 EACH 3300G, 3310G, 3361G & 5225G) & 0.6 EACH 5448B5837BLbs / 147.3123.399.275.251.127.110.85700B(POST OPTION #5 - BASE-PLATED)34038GPARTS LIST - PRE-STRETCHED CABLE ASSEMBLIESTITLELENGTHTERM-1 TERM-2CCT CABLE ASSEMBLY-TOP54'-4"R.H.T.L.H.T.CCT CABLE ASSEMBLY-MID48'-1"R.H.T.L.H.T.CCT CABLE ASSEMBLY-BOT41'-10"R.H.T.L.H.T.CCA CABLE ASSEMBLY25'-0"R.H.T.L.H.T.CABLE ASSEMBLY-INTERIOR1000'R.H.T.L.H.T.CABLE FIELD SPLICE SECTION1025'R.H.T.NONECABLE FIELD SPLICE SECTION1000'R.H.T.NONECABLE FIELD SPLICE SECTION975'R.H.T.NONECABLE FIELD SPLICE SECTION950'R.H.T.NONECABLE FIELD SPLICE SECTION925'R.H.T.NONE900'R.H.T.CABLE FIELD SPLICE SECTIONNONE875'CABLE FIELD SPLICE SECTIONR.H.T.NONE850'CABLE FIELD SPLICE SECTIONR.H.T.NONE825'CABLE FIELD SPLICE SECTIONR.H.T.NONE800'CABLE FIELD SPLICE SECTIONR.H.T.NONE775'CABLE FIELD SPLICE SECTIONR.H.T.NONE750'CABLE FIELD SPLICE SECTIONR.H.T.NONE725'CABLE FIELD SPLICE SECTIONR.H.T.NONE700'CABLE FIELD SPLICE SECTIONR.H.T.NONE675'CABLE FIELD SPLICE SECTIONR.H.T.NONE650'CABLE FIELD SPLICE SECTIONR.H.T.NONECABLE FIELD SPLICE SECTION625'R.H.T.NONECABLE FIELD SPLICE SECTION600'R.H.T.NONECABLE FIELD SPLICE SECTION575'R.H.T.NONECABLE FIELD SPLICE SECTION550'R.H.T.NONECABLE FIELD SPLICE SECTION525'R.H.T.NONECABLE FIELD SPLICE SECTION500'R.H.T.NONECABLE FIELD SPLICE SECTION475'R.H.T.NONECABLE FIELD SPLICE SECTION450'R.H.T.NONECABLE FIELD SPLICE SECTION425'R.H.T.NONECABLE FIELD SPLICE SECTION400'R.H.T.NONECABLE FIELD SPLICE SECTION375'R.H.T.NONECABLE FIELD SPLICE SECTION350'R.H.T.NONECABLE FIELD SPLICE SECTION325'R.H.T.NONECABLE FIELD SPLICE SECTION300'R.H.T.NONECABLE FIELD SPLICE SECTION275'R.H.T.NONE250'CABLE FIELD SPLICE SECTIONR.H.T.NONE225'CABLE FIELD SPLICE SECTIONR.H.T.NONE200'CABLE FIELD SPLICE SECTIONR.H.T.NONE175'CABLE FIELD SPLICE SECTIONR.H.T.NONE150'CABLE FIELD SPLICE SECTIONR.H.T.NONE125'CABLE FIELD SPLICE SECTIONR.H.T.NONE100'CABLE FIELD SPLICE SECTIONR.H.T.NONE75'CABLE FIELD SPLICE SECTIONR.H.T.NONE50'CABLE FIELD SPLICE SECTIONR.H.T.NONE25'CABLE FIELD SPLICE SECTIONR.H.T.NONE5'CABLE FIELD REPAIR SECTIONR.H.T.L.H.T.2: 5/8 x 8" ALL THREADED ROD (A449) WITH EPOXY.34045GCABLE TERMINAL - 1(SEE TABLE ABOVE)n1"(4 EACH 3300G, 3310G, 3361G & 6722G) & 0.6 EACH 5448B3: 5/8 MECHANICAL ANCHOR. (BY OTHERS)CABLE TERMINAL - 2(SEE TABLE ABOVE)n1"PARTS LIST - CASS-S3 POST - IN CONCRETE - POST OPTION #3TITLEQTY PART NoLbs / Each20.013245G 5/16 DIA. HEX NUT (A563)24225G CABLE LOCK BOLT (A307)0.0915700B CASS & TL3 CABLE SPACER0.1115836B CONCRETE REINFORCING RING0.8815837B SLEEVE CAP - CASS-TERMINAL POST0.1215839B SLEEVE COVER - S3 POST0.11112.1934038G 27" POST SLEEVE - IN CONCRETE134045G CASS-S3 POST - SHORT28.061105201B CASS-S3 POST CAP0.131105202T CASS-S3 - POST STRAP0.19CASS-S3 POST - IN DRIVEN SLEEVE(POST OPTION #6A - DRIVEN SLEEVE - NOTCH)CASS-S3 POST - IN CONCRETE(POST OPTION #3 - CAST IN PLACE)PRE-STRETCHED CABLE ASSEMBLY5839BNOTES:5836B1.IN LIEU OF BLACK SPACER 5700B SUPPLY YELLOW REFLECTIVE SPACER 5701BOR WHITE REFLECTIVE SPACER 5702. (AS REQUIRED PER PROJECT PLANS)2.IF INTERFERENCE OCCURS BETWEEN THE CABLE SPLICE AND CASS-TL3 POST,SUPPLY A SPLICE INTERFERENCE POST AND SUPPORT THE TURNBUCKLEASSEMBLY TO THE CASS-TL3 POST BY USE OF A MODIFIED STRAP (5707T) AND5/16” HARDWARE (4211G BOLT, 3245G NUT). CONTACT TRINITY FOR DETAILS.LONG SPLICE POST 34041G IN LIEU OF LONG CASS-TL3 (4:1) POST 34012GSHORT SPLICE POST 34040G IN LIEU OF SHORT CASS-TL3 (4:1) POST 34007G3.IF REQUIRED PER PROJECT PLANS SUPPLY:CABLE PULLING TOOL 5850BCABLE TENSION METER 5878BCABLE THERMOMETER 5709B(BY OTHERS)34038G34047ACONCRETE(BY OTHERS)file: SS-742 TL3 S3 4T1 4C.idw5837BCONCRETE FOOTING ASSEMBLY(POST OPTION #3 - PRE-CAST OPTION)PARTS LIST - PRE-CAST CONCRETE FOOTING - OPTION #3TITLEQTY PART NoLbs / Each15836B CONCRETE REINFORCING RING0.8815837B SLEEVE CAP - CASS-TERMINAL POST0.12112.1934038G 27" POST SLEEVE - IN CONCRETEPARTS LIST - CASS-S3 POST - IN DRIVEN SLEEVE - POST OPTION #6BQTY PART NoTITLELbs / Each23245G 5/16 DIA. HEX NUT (A563)0.0120.094225G CABLE LOCK BOLT (A307)15700B CASS & TL3 CABLE SPACER0.1115839B SLEEVE COVER - S3 POST0.11128.0634045G CASS-S3 POST - SHORT134047A 30.75" CASS-S3 POST SLEEVE w/ SOIL PLATE27.471105201B CASS-S3 POST CAP0.131105202T CASS-S3 - POST STRAP0.19The drawings and the information shownthereon are copyrighted by TRINITYHIGHWAY PRODUCTS, LLC. (2009)and the sole property of TRINITYHIGHWAY PRODUCTS, LLC. Neitherthe drawings nor such information is tobe used for any purpose other than thatfor which it was specifically furnishedfrom TRINITY HIGHWAY PRODUCTS,LLC, nor is any reproduction authorizedwithout written permission.PROJ. CASS-S3SPEC:CASS-S3 (4:1 SLOPE)4-CABLE GUARDRAILSAFETY SYSTEMTRINITY HIGHWAYPRODUCTS, LLCSHIPPING WT:DRW:E.A.S. 1/25/2010CHK:G.N. 1/25/2010SHT: 2 OF 5 SIZE: DREVDWG NO:SS-7420

3908G3536G4959GCABLE1" CABLE FIELD SPLICE - 5909G & 5910G3/4" CABLE FIELD SPLICE - 5634G & 5635G(5910G SHOWN, 5909G SIMILAR)(5634G SHOWN, 5635G SIMILAR)PARTS LIST - 5910GTITLE1" CABLE END CASTING1" STUD FLATTENED - R.H.T.1" HEAVY HEX NUT (A563 DH)3/4" CABLE WEDGE (3 x 7)Lbs / Each0.562.880.470.08CABLEQTY PART No1105204G14190G14199B14959GPARTS LIST - 5634GTITLE3/4" STUD FLATTENED - L.H.T.CABLE END CASTING3/4" CABLE WEDGE (3 x 7)3/4" HEAVY SQUARE NUT (A563)4199BCABLE4199B4199BQTY PART No11124199BPARTS LIST - 4099GTITLECABLE TERMINAL - THREADEDCABLE TERMINALRING - THREADED3/4" CABLE WEDGE (3 x 7)Lbs / Each1.781.52-0.060.08INSERT WEDGES PAST CABLE ENDS (3/8"-1/2").FOLD (1) CABLE STRAND OVER WEDGE. SEATWEDGE & CABLE BEFORE CLOSING THE SPLICE.4199B4190G4199B4959G3908GCABLETORPEDO CABLE SPLICE - 4099G4199BLEFT HANDED THREADED RODSHOWN, RIGHT HANDEDTHREADED ROD PART No. 3536G3537GLbs / Each1.623.780.080.26CABLEINSERT WEDGE PAST CABLE END (3/8"-1/2").FOLD (1) CABLE STRAND OVER WEDGE. SEATWEDGE & CABLE BEFORE CLOSING THE SPLICE.INSERT WEDGE PAST CABLE END (3/8"-1/2").FOLD (1) CABLE STRAND OVER WEDGE. SEATWEDGE & CABLE BEFORE CLOSING THE SPLICE.CABLE TERMINAL(THREADED)4199B 4190GCABLEQTY PART No13022G13536G13908G14199BTHREADEDRINGCABLE TERMINAL3022G4199BCASS TEMPERATURE & TENSION CHART (NEAREST 100 lb/F)FAHRENHEITSTD. CABLEPRE-STRETCHEDDEGREESLB/FORCELB/FORCE 001300CABLE TERMINAL (THREADED)CABLERIGHT HANDEDTHREADED RODSHOWNCABLENOTE:AT COMPLETED SPLICEMAXIMUM EXPOSURE(2) THREADS.THREADEDRING3022GCABLETERMINALASSEMBLY - 1" CABLE FIELD SPLICE - 5909GASSEMBLY - 3/4" CABLE FIELD SPLICE - 5635G(5909G SHOWN, 5910G SIMILAR)(5635G SHOWN, 5634G SIMILAR)QTY PART No13022G13537G13908G14199BPARTS LIST - 5909GTITLE1" CABLE END CASTING1" STUD FLATTENED - L.H.T.1" HEAVY HEX NUT (A563 DH)3/4" CABLE WEDGE (3 x 7)5910G5826GLbs / Each0.562.880.470.08QTY PART No1105205G14190G14199B14959G5635G5909GPARTS LIST - 5635GTITLE3/4" STUD FLATTENED - R.H.T.CABLE END CASTING3/4" CABLE WEDGE (3 x 7)3/4" HEAVY SQUARE NUT (A563)5711GALLOWABLE DEVIATION FROM CHART IN TANGENT SECTIONS: 800, -200 POUNDS/FORCE.ASSEMBLY - TORPEDO CABLE SPLICE 4099GCABLE TENSION READINGS ARE TYPICALLY HIGHER IN CURVEDCABLE SECTIONS.Lbs / Each1.623.780.080.265634GNOTE:1" CABLE SPLICE - 5633G3/4" CABLE SPLICE - 5698G(CLOSED BODY STYLE)(OPEN BODY STYLE)PARTS LIST - 5633GQTY PART NoTITLELbs / Each14.815826G 1" CASS TURNBUCKLE CLOSED BODY STYLE13.995909G 1" STUD ASSEMBLY L.H.T.15910G 1" STUD ASSEMBLY R.H.T.3.99file: SS-742 TL3 S3 4T1 4C.idwCABLE TERMINAL LEFTHAND THREAD(SUPPLIED WITH CABLE)5826G1.TURNBUCKLES SHALL BE INSTALLED WITH A MINIMUM OF 1-1/2” THREADENGAGEMENT. TO ALLOW FOR MAINTENANCE/REPAIR ADJUSTMENTS AT ALATER DATE, TRINITY SUGGESTS INSTALLER UTILIZE NO MORE THAN 4” THREADENGAGEMENT.PARTS LIST - 5698GTITLEQTY PART No15634G 3/4" STUD ASSEMBLY L.H.T.15635G 3/4" STUD ASSEMBLY R.H.T.15711G 3/4" TURNBUCKLE OPEN BODY STYLELbs / Each5.745.7410.692.WHEN CUTTING CABLE LENGTHS IN THE FIELD FROM CABLE REELS, ITMAY BE PERMISSIBLE TO UTILIZE A CABLE TORPEDO SPLICE (4099G) BETWEENTURNBUCKLES. DO NOT USE FOR CABLE LENGTH SHORTER THAN 100'.PLEASE CONTACT TRINITY, CONSULT TRINITY’S MANUAL OR SPECIFYINGAGENCY TO DETERMINE IF APPROPRIATE FOR SPECIFIC APPLICATION.CABLE TERMINAL RIGHTHAND THREAD(SUPPLIED WITH CABLE)1" TURNBUCKLE - 5826G(CLOSED BODY STYLE)PARTS LIST - 5826GQTY PART NoTITLE15826G 1" CASS TURNBUCKLE CLOSED BODY STYLELbs / Each4.81The drawings and the information shownthereon are copyrighted by TRINITYHIGHWAY PRODUCTS, LLC. (2009)and the sole property of TRINITYHIGHWAY PRODUCTS, LLC. Neitherthe drawings nor such information is tobe used for any purpose other than thatfor which it was specifically furnishedfrom TRINITY HIGHWAY PRODUCTS,LLC, nor is any reproduction authorizedwithout written permission.PROJ. CASS-S3SPEC:CASS-S3 (4:1 SLOPE)4-CABLE GUARDRAILSAFETY SYSTEMTRINITY HIGHWAYPRODUCTS, LLCSHIPPING WT:DRW:E.A.S. 1/25/2010CHK:G.N. 1/25/2010SHT: 3 OF 5 SIZE: DREVDWG NO:SS-7420

45818G34'-0" MAXIMUM5819GDIRECTION OFNEAREST TRAFFIC 6"7" 0' 6"1" - 0'5817GDETAIL K(OFFSETS FROM CASS SYSTEM CENTERLINE)NOTE:NOTE:FOR LOCATION OFLOCK BOLTSSEE VIEWS BELOWFOR LOCATION OFLOCK BOLTSSEE VIEWS BELOW(3'-4 7/8") TOP OF POST - POST 8-95692G2 6"4" - 0'11X7" - 6"2"6'-3"2'-8 1/4" TOP OF POST - POST 5-76'-3"PREFERRED INSTALLATION: LOCATEPOST #2 AWAY FROM NEAREST TRAFFIC.SYSTEM HAS BEEN SUCCESFULLYTESTED WITH OPPOSITE INSTALLATION.(2'-8 1/4") TOP OF POST6'-3"GROUNDLINEBREAK LINE3"7 1/16"3 17/32"n1'-6" MIN. CONCRETE FOOTINGCAST IN PLACE OR PRE-CAST(CONCRETE & REINFORCINGBY OTHERS)DIRECTION OFTRAFFIC(2'-6 3/4") EMBEDDED(2'-6 3/4") EMBEDDED6"n1'-0" MIN. CONCRETE FOOTINGCAST IN PLACE OR PRE-CAST(CONCRETE & REINFORCINGBY OTHERS)3"n1'-0"1 1/2"SECTION L-LCCT TERMINAL POSTCCT TERMINAL POST(CCT POST 4)(POST OPTION 2 SHOWN)(CCT - POST 5 - 9)(POST OPTION #2 SHOWN)n8 3/4"DIRECTION OFTRAFFICSECTION M-M2nd HOLEFROM TOP(TO CRP-1X)3'-4 7/8"6th HOLEFROM TOP(TO CRP-2)DETAIL ADETAIL BDETAIL CDETAIL D(CABLE RELEASE POST 1-3)(POST-4-7)(POST OPTION #1 SHOWN)(POST-8)(POST OPTION #1 SHOWN)(POST-9)(POST OPTION #1 SHOWN)(2) #4 REBAR x 2'-8"GROUND LINE 1"4" - 0'10th HOLEFROM TOP(TO CRP-3)3'-6" MIN. CONCRETE FOOTING3'-6" MIN. CONCRETE FOOTING(2) #4 REBAR x 2'-8"GROUND LINE4th HOLEFROM TOP(TO CRP-1)2'-6 3/4" SLEEVE(3'-4 7/8") TOP OF POST10th HOLEFROM TOP(TO CRP-3)M2'-6 3/4" SLEEVE4th HOLEFROM TOP(TO CRP-1X)8th HOLEFROM TOP(TO CRP-2)2'-6 3/4" SLEEVEM6th HOLEFROM TOP(TO CRP-1) 1"4" - 0'GROUND LINE6th HOLEFROM TOP(TO CRP-3) 1"4" - 0'6th HOLEFROM TOP(TO CRP-2)2nd HOLEFROM TOP(TO CRP-1X)(2) #4 REBAR x 2'-8"L4th HOLEFROM TOP(TO CRP-1)(2'-8 1/4") TOP OF POST5"L4'-6" CAGE2'-0" POST EMBEDMENT4" MAX.GROUND LINE3'-6" MIN. CONCRETE FOOTINGfile: SS-742 TL3 S3 4T1 4C.idw5'-6" MIN. CONCRETE FOOTING(2'-7 1/2") TOP OF POST4"2"#4 REBAR ROD (2) PLACES, PLACEDAT POST SLEEVE CORNERS FACINGONCOMING TRAFFIC. TIE OR TACKWELD RODS TO REBAR RING.The drawings and the information shownthereon are copyrighted by TRINITYHIGHWAY PRODUCTS, LLC. (2009)and the sole property of TRINITYHIGHWAY PRODUCTS, LLC. Neitherthe drawings nor such information is tobe used for any purpose other than thatfor which it was specifically furnishedfrom TRINITY HIGHWAY PRODUCTS,LLC, nor is any reproduction authorizedwithout written permission.PROJ. CASS-S3SPEC:CASS-S3 (4:1 SLOPE)4-CABLE GUARDRAILSAFETY SYSTEMTRINITY HIGHWAYPRODUCTS, LLCSHIPPING WT:DRW:E.A.S. 1/25/2010CHK:G.N. 1/25/2010SHT: 4 OF 5 SIZE: DREVDWG NO:SS-7420

PARTS LIST - CCT CABLE RELEASE POST No. 1-3 - IN CONCRETETITLEQTY PART NoLbs / Each20.003240G 5/16 FLAT WASHER (F844)23245G 5/16 HEX NUT (A563)0.0124211G 5/16 HEX BOLT x 1 3/4" (A307)0.0515851B REFLECTOR - MEDIAN - YELLOW0.10133909G CASS CABLE BRACKET1.92133916B REINFORCING CAGE - CRP POST68.07133934A CRP - LOWER POST51.80133935A CRP - UPPER POST31.57PARTS LIST - CCT TERMINAL POST No. 4-9 - IN CONCRETETITLEQTY PART NoLbs / Each40.013245G 5/16 DIA. HEX NUT (A563)45825G CABLE LOCK BOLT (A307)0.1215836B CONCRETE REINFORCING RING0.8815839B SLEEVE COVER - S3 POST0.1125919B #4 REBAR - TERMINAL POST1.78133908G SLEEVE - TERMINAL LINE POST13.80128.6333910G 350-TL3 TERMINAL POSTPARTS LIST - CCT CABLE RELEASE POST No. 1-3 - DRIVENTITLEQTY PART NoLbs / Each20.003240G 5/16 FLAT WASHER (F844)23245G 5/16 HEX NUT (A563)0.0124211G 5/16 HEX BOLT x 1 3/4" (A307)0.0515851B REFLECTOR - MEDIAN - YELLOW0.10133909G CASS CABLE BRACKET1.92133935A CRP - UPPER POST31.57133936A CRP - LOWER POST178.57PARTS LIST - CCT TERMINAL POST No. 4 - WITH SOIL PLATETITLEQTY PART NoLbs / Each40.013245G 5/16 DIA. HEX NUT (A563)23701G 3/4 FLAT WASHER (F436)0.0123711G 3/4 HEX NUT (A194 2H)0.0220.094779G 3/4 HEX BOLT x 4 1/2" (A325)45825G CABLE LOCK BOLT (A307)0.1229021G BEARING ANGLE (A36)3.81133903A 350-TL3 TERMINAL POST w/ SOIL PLATE42.255825G 3245G5825G 3245G3245G 5825GALL HARDWARE FOR THE CCT CAN BE ORDERED AS ONE PACKAGE:PART No. 33598G: (1) SET OF TERMINAL HARDWARE FOR 1" CABLE FITTINGS.PART No. 33599G: (1) SET OF TERMINAL HARDWARE FOR 3/4" CABLE FITTINGS.5825G 3245GNOTE:FOR LOCATION OF LOCKBOLTS SEE SHEET 4.3711G(OPTIONAL) USE PART No 5852BFOR SHOULDER INSTALLATIONS3245G 5825GPARTS LIST - CCT TERMINAL POST No. 5-9 - WITH SOIL PLATETITLEQTY PART NoLbs / Each30.013245G 5/16 DIA. HEX NUT (A563)35825G CABLE LOCK BOLT (A307)0.12133903A 350-TL3 TERMINAL POST w/ SOIL PLATE42.253701G33903A33935A5825G 3245G5851B5825G(OPTIONAL) USE PART No 5852BFOR SHOULDER INSTALLATIONS3245GNOTE:FOR LOCATION OF LOCKBOLTS SEE SHEET 4.9021G4211GBEARING ANGLES NOTNEEDED FOR POST5 THRU OPTIONAL)5836BFAR SIDE5692G(BY OTHERS)3240GFAR SIDE33909G5819G3245G33936A33909GTERMINAL LINE POST - WITH SOIL PLATE5919B33916B(CCT TERMINAL POST - 4)(POST OPTION #2 SHOWN)(BY OTHERS)(BY OTHERS)33934A5817GNEAR SIDE5818GNEAR SIDETRAFFIC FACE5819GPOST OPTION 1 SHOWN(CCT TERMINAL POST 4-9IN CONCRETE)33908GCRP TERMINAL POST - DRIVEN5919B(CCT TERMINAL POST 1X - 3)(POST OPTION #2 SHOWN)5818GTERMINAL POST - IN CONCRETE(CCT TERMINAL POST 4 - 9)(POST OPTION #1 SHOWN)QTY PART ETE(BY OTHERS)5817G5692G(2) NUTS REQURED ATEACH CABLE TERMINALPOST OPTION 1 SHOWN(CCT TERMINAL POST 1X-3IN CONCRETE)HARDWARE CASS CABLE TERMINAL - CCTTITLE1" FLAT WASHER (F436)1" HEX NUT (A194 2H)CRP - 4th CABLE ASSEMBLY [60'-6"]CRP - TOP CABLE ASSEMBLY [54'-3"]CRP - MIDDLE CABLE ASSEMBLY [48'-0"]CRP - BOTTOM CABLE ASSEMBLY [41'-9"]CASS CABLE BRACKETLbs / Each0.110.33116.97107.5398.1288.861.924902Gfile: SS-742 TL3 S3 4T1 4C.idw4903GCRP TERMINAL POST - IN CONCRETE(CCT TERMINAL POST 1X - 3)(POST OPTION #1 SHOWN)CASS-TL3-S3 CABLE TERMINAL(SHOWN WITH POST OPTION 1)The drawings and the information shownthereon are copyrighted by TRINITYHIGHWAY PRODUCTS, LLC. (2009)and the sole property of TRINITYHIGHWAY PRODUCTS, LLC. Neitherthe drawings nor such information is tobe used for any purpose other than thatfor which it was specifically furnishedfrom TRINITY HIGHWAY PRODUCTS,LLC, nor is any reproduction authorizedwithout written permission.PROJ. CASS-S3SPEC:CASS-S3 (4:1 SLOPE)4-CABLE GUARDRAILSAFETY SYSTEMTRINITY HIGHWAYPRODUCTS, LLCSHIPPING WT:DRW:E.A.S. 1/25/2010CHK:G.N. 1/25/2010SHT: 5 OF 5 SIZE: DREVDWG NO:SS-7420

0.6 5448b hit hy 150 max epoxy (hilti - 00283548) 1 5700b cass & tl3 cable spacer 0.11 1 34037a cass-tl3 post base-plated 29.52 1 105201b cass-s3 post cap 0.13 1 105202t cass-s3 - post strap 0.19 parts list - cass-s3 post - in driven sleeve - post option qty part no title lbs

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