Underwater / Subsea Connectors And Cables

Underwater /Subsea Connectors and CablesDeep Water Topside Downhole Shallow Water

Glenair Marine / Subsea Connectors and CablesHigh pressure, harsh environment underwater / topsideSubsea Deep WaterTopside / ShipboardDownhole / HTHPSubsea Shallow Water

SeaKing High-Density SubseaConnectors and Cable Assemblies10K psi open face or mated, dual O-ring equippedhigh-pressure subsea connector Signal, power, RF and optical contactarrangements Innovative PBOF attachment and indexing Advanced durability, ease-of-use, andsealing performance

SeaKing High-Density Subsea Connectors

SeaKing High-Pressure Subsea Connectors-001 CCPCable Connector Plug-006 FCRFlange Connector Receptacle-007 BCRBulkhead Connector Receptacle

SeaKing Connector Contact Arrangements

SeaKing High-Pressure Connectors:FeaturesHigh availability, and generous engineering support 10ksi working pressure and 15ksi test pressureon all designs Metal-to-metal seating Polarized metal keyways Glass-to-metal sealed receptacle inserts Standard configurations in stock 500lb pull strength plug-to-receptacle Intermountable to Minicon (not intermateable) Dual O-rings on all critical leak paths Solder cup contactsBest in class compared to current marketstandards Plug shell is universal for overmolding and PBOF Wrench flats and knurls for easy mate anddemate

SeaKing High-Pressure SubseaConnectors: High-Durability MaterialsPlug (CCP)Receptacle (FCR and BCR) Body – 316SST or Titanium Shell – 316SST, Inconel or Titanium Coupling Nut – Aluminum Bronze Contacts – Inconel X750 / Gold Plated Insert – Ultem 2100(GRE Glass Reinforced Epoxy) Insert – Inconel X750 Contacts – Gold Plated Copper alloy O-Rings – Nitrile O-Rings – Nitrile Insulator – Fused Vitreous Glass

SeaKing High-Pressure Subsea Plug (CCP)Dual-Use Attachable(user-terminatable) PBOF “Ready” Overmolded ST and RAPU and Neoprene PBOF ST and RA360 rotation

SeaKing High-Pressure Subsea FlangeConnector Receptacle (FCR) 360 indexable flange Universal flangeoption Custom flange option Dual O-rings orintermountable

SeaKing High-Pressure Subsea BulkheadConnector Receptacle (BCR) Standard intermountableBCR threads to industrystandard bulkhead drillings Extended shank available forthicker bulkhead construction Dual O-rings as standard

SeaKing High-Pressure Subsea PBOF CableAttachment Accessories Straight, 45 , and 90 “full radius” routingAngle adjustment feature eliminates risk of oilleakageCorrosion-resistantThreaded couplers with safetyset-screws for leak and decouplingprotectionNo special toolsrequired for assemblyCompact PBOFcompression fitting with340 swivel action

SeaKing High-Pressure Subsea Connector ToolsO-ring kits and lubricationgreaseTorque wrench adaptersPlug nutInsert installation toolSpanner wrenchSnap ring pliersPlug and receptaclepressure capsReplacement hex nuts andwashers

Additional SeaKing High-Pressure ConnectorSeries OfferingsFiber Optic and High Voltage Fiber optic 2 and 4 channel singlemode Expanded beam Hybrids High voltage 3Kv 5Kv

SuperG55 Underwater Dry-Mate ElectricalConnector: Enhanced Design Features Superior design compared to current industry standardsIntermateable and interchangeable with available 55 series connectorsUniversal Cable Connector Plug (CCP) shell accepts overmolding and360 rotatable PBOF BackshellCoupling nut inspection port for full-mate/interface seal visibilityLonger shell allows coupling nut retraction for visual inspection ofinterfacial sealCirclip feature enables coupling nut removal from plug bodyBlue AFC 2101 PTFE Xylan-coated coupling nutEasy-access solder bucket contactsPEEK potting capLaser marked part number

SuperG55 Underwater Dry-Mate ElectricalConnectors: Plug and Receptacle Styles1. Overmoldedassemblies (whips)2. Attachable connectors(user-terminatable)3. PBOF (specialbackend and adapter)

SuperG55 Underwater Dry-Mate ElectricalConnectors

SuperG55 Underwater Dry-Mate ElectricalConnectors: Contact Arrangements 150315082008201320212412

SuperG5501 Cable Connector Plug:Overmolded Assembly or “Whip” Polyurethane orNeopreneovermolding Recessed femalecontacts, moldedand sealed inplace

SuperG55A1 Cable Connector Plug:Attachable (User-Terminatable) Molded/sealed insertwith recessed femalecontacts Extendedovermolding shell Straight or right angle Glenair PBOFadapter available

SuperG5501 Cable Connector Plug, Oil-Filled

SuperG55R1 Cable Connector Plug,Molded Body, Right Angle

SuperG5506 Flange Connector Receptacle (FCR)

SuperG5507 Bulkhead Connector Receptacle(BCR)

SuperG55 Underwater Dry-Mate ElectricalConnectors: MaterialsPlugReceptacle Plug body 316 SST (standard)Titanium / PEEK options Shell body 316 SST (standard)Titanium / PEEK options Coupling Nut 316 Stainless Steel / AFC2101 PTFE Blue Xylan Coated Gold-plated contacts Neoprene insert (Glenair proprietary recipe) Neoprene insert (Glenair proprietaryrecipe) Nitrile O-ring Gold-plated contacts Nitrile O-ring

SuperG55 Underwater Dry-Mate ElectricalConnectors: Performance Specifications Pressure 10,000 psi mated and unmated Voltage rating 600 VDC/440 VAC (Standard)3kVDC for new high power version Current (maximum) 5 to 18 amps dependant on contact andcable conductor size50 Amps for new high power version Operating temperature -4 F to194 F (-20 C to 90 C) Mating cycles 500

ITS-Ex Explosive Zone ConnectorsITS-Ex IEC/ATEx Qualified Hazardous/Explosive ZoneConnectors Over 40 power and signal contact arrangementsFull support for common armored and unarmoredcable typesMIL-DTL-5015 crimp-contact derivative solutionLocking set screw-equipped coupling nut andprotective safety coversExtended shell labyrinth cooling zone and pottingchamber on all designsMechanical cable clamp, basket weave, and Ex dcable gland accessoriesIP68 water, vapor, moisture and dust protectionin mated condition

ITS-Ex Explosive Zone ConnectorsProduct selection: plug Line Plug withMechanical ClampIn-Line Plug withEx d Cable GlandIn-Line Plug withBasket-Weave Cable Grip

ITS-Ex Explosive Zone ConnectorsProduct selection: fixed in-line receptacle ed In-Line Receptaclewith Mechanical ClampFixed In-Line Receptaclewith Ex d Cable GlandFixed In-Line Receptaclewith Basket-Weave Cable Grip

ITS-Ex Explosive Zone ConnectorsProduct selection: in-line and panel mountreceptacle -072-003In-Line Receptaclewith Mechanical ClampIn-Line Receptaclewith Ex d Cable GlandIn-Line Receptacle withBasket-Weave Cable GripPanel MountFixed Receptacle

ITS-Ex Explosive Zone ConnectorsConnector accessoriesStrain-Relief ClampCable Sealing GlandBasket Wire MeshGrips

ITS-Ex Explosive Zone ConnectorsHow To Order

ITS-Ex Explosive Zone Connectors:Available Contact Arrangements

ITS-Ex Explosive Zone Connectors:Available Contact Arrangements

SeaCrow Harsh EnvironmentMarine Bronze ConnectorsRugged Marine Bronze for harsh environments Marine bronze alloy for superior corrosion resistance inseawater and other harsh environments Ideal for shipboard and offshore drilling applications IP67 environmental sealing in mated condition; IP68 available Hundreds of available contact arrangements for both powerand signal as well as hybrid applications

SeaCrow Harsh EnvironmentMarine Bronze ConnectorsITS-MBIPT-MBIGE-MBIT-MBITS reverse-bayonetIPT / 26482 high-densityIT Threaded 5015VG95234-compliantVG 95328-compliantIGE reverse-bayonetsingle-poleVG96929- compliantMIL-DTL-5015-compliant

Duralectric Topside Jacketing /Overmolding Jacketing material for wire protection 10 years since MIL-PRF-24758 approval (Navy topside conduit) Resistant to: FlameHigh and low temps (-65 C to 225 C)Repeated flexingBroad range of fluidsOzoneLong-term direct sunlightFungusDielectric breakdown

Applications for Duralectric TopsideJacketing / Overmolding Weather deck cables and conduit Completely sealed overmolded systems Wire insulation for TurboFlex powercable assemblies Jacketing on custom bulk cablesextruded in long lengths Ground straps Autoshrink boots & tubing

Shielded Composite Junction BoxesNAVSEA approved Over a dozen differenttooled sizes and shapes Durable, corrosion-free,high temperaturecomposite thermoplastic Tested and qualified toU.S. Navy, UK MOD andhundreds of aircraft andmarine applicationsDiscretecomponentsor turnkeywired andconnectorizedsystemsBroad range ofsizes and shapesComplex installationsfully supported withfeed-thru fittings andwire protectionconduit

Shielded Composite Junction BoxesApplication example

Well-Master 260 High-temperature Micro-D 260 C operating temperature Angled mounting ears to fit in small diameterinstruments High-reliability TwistPin contact system withspecial high-temperature alloy .050" pitch contact spacing for reduced size Pre-wired or PCB Meets performance requirements ofMIL-DTL-83513

Well-Master 260 Cable connector

Well-Master 260 PCB header

Well-Master 260 Connector configurationsPre-wired pin/plug sRight-anglePCB connectors

SeaKing Downhole/HTHPPenetrators and feed-thrusPenetratorHermetic feed-thruHigh-pressure hermetic andsingle-pin feed-thru

Geo-Marine : The 5000 PSI Connector with ExtremeTemperature and Corrosion Resistance Open-face pressure rated 100 – 5000 PSI Marine Grade 316 stainless steel machined shellsand Naval Bronze coupling rings High-pressure environmental and hermeticallysealed receptacles for field applications Power and signal contact arrangements from 2 to128 contacts Anti-vibration ratcheted coupling nuts withcastellated knurling Available Viton overmolded cable assemblies

Geo-Marine Connector Anatomy5000 PSI piston-sealed extreme environmental submersible

Geo-Marine Connector Selection Guide

Geo-Marine Contact Arrangements

Geo-Marine Overmolded Cable Sealingand Packaging CapabilitiesEssentially unlimited configuration range,all with optimal sealing Straight, 90 and 45 angularspecifications Existing tooling for many commonmolding adapters and connectors Viton and other harshenvironment materials

Series 80 AquaMouse Underwater ConnectorMiniaturized, extreme-duty, submersible 3500 psi pressure rated High-temperature and corrosivechemical-resistant Viton or NitrileO-rings Ultraminiature #23 contacts Size #20, #20HD, #16, #12, #8 signal,power, fiber optic and shielded contacts Discrete connectors and turnkey cableassemblies

Series 80 AquaMouseUnderwater ConnectorConnector configurations and clesHermeticreceptaclesHermeticbulkhead feed-thru

Glenair CultureOne-of-a-Kind Service From a One-of-a-Kind Supplier Outstanding product availability: literally thousands ofitems in stockLiberal policies on NRE costs, samples, and RMA’sThe industry’s best engineering and technical supportteamNo dollar or quantity minimums on standard productsComprehensive product documentation andinformation accessAmple, professionally-managed manufacturingcapacityThe size and scale to tackle every interconnectchallenge

Underwater /Subsea Connectors and CablesDeep Water Topside Downhole Shallow Water

The size and scale to tackle every interconnect challenge. Underwater /Subsea Connectors and Cables Deep Water Topside Downhole Shallow Water. Title: Underwater / Subsea Connectors and Cables Author: Glenair Created Date: