Volume V NH RAPTOR AND NH 200 OSPREY

OPERATION SAFETY INSTRUCTIONS AND PRACTICESUse both hands for support when getting on and off the Sweeper. Usehandholds and steps on the Sweeper for support when boarding the Sweeper.Never use the Sweeper control levers for support when boarding the sweeper. (SWO-1)Use available Sweeper handholds and steps to exit the Sweeper. Make sureyou have solid footing before stepping down. Be careful of your step and useextra caution when mud, ice, snow, or other matter has accumulated on the steps or handrails.Never rush to exit or jump off the Sweeper. (SWO-2)Do not attempt to mount the Sweeper or Truck while the machine ismoving. Never attempt to mount a runaway Sweeper. Seriousinjur y or death may occur from being run over by a moving Sweeper. (SWO-3)BEFORE leaving the Truck’s seat, always engage the parking brake and/orset the Truck’s transmission in parking gear, stop the engine, remove the key,and wait for all moving parts to stop. Never dismount a Truck that is moving or while the Truckand Auxiliary engines are running. Operate the Sweeper controls from the Truck seat only. (SWO-4)Always wear a seat belt while driving the Sweeper during operationand transport. Serious injur y or even death could result from fallingout of the Truck or from being involved in a collision. (SWO-5)Start the Truck and Auxiliar y engine only when seated and beltedin the Truck’s operator seat. Operate the Sweeper controls onlywhile properly seated with the seat belt securedaroundyou.Inadvertentmovement of the Truck and/or Sweeper components may cause serious injur y ordeath to the operator and passersby.Read the Truck and Auxiliar y Engineoperator’s manuals for proper starting instructions. ( SW O - 6 )Do not operate, or perform maintenance to the Sweeper while wearing loosefitting clothing. Entanglement of loose clothing with the rotating elements canresult in serious injury or death. Stay clear of all rotating elements at all times. (SWO-7)Sweep only in conditions where you have clear visibility of the area beingswept in daylight or with adequate artificial lighting. Never sweep in darknessof foggy conditions where you cannot clearly see at least 50 feet in front and to the sides of theSweeper. Make sure that you can clearly see and identify passersby, steep slopes, ditches, dropoffs, overhead obstructions, power lines, oversized debris and foreign objects. If you are unableto see these types of items, discontinue sweeping until visibility improves. (SWO-8)10

Transport the Sweeper only at safe speeds. Serious accidents and injuriescan result from driving this Sweeper at unsafe speeds. Become familiar withthe driving characteristics of the Truck and how it handles before operating or transporting onstreets and highways. Make sure the Truck’s steering, brakes, and wheels are in goodcondition and operate properly.Before transporting the Sweeper determine the safe transport speeds for you and the machine.Make sure you abide by the following rules:1. Test the Sweeper at a slow speed and increase the speed slowly. Applythe brakes smoothly to determine the stopping characteristics of the Truckequipped with the Sweeper. As you increase the speed of the Truck, thestopping distance increases. Determine the maximum safe transportspeed for you and the Sweeper. When driving down a hill or on wet or rainslick roads, the braking distance increases: use extreme care and reduceyour speed. Do not operate the Sweeper with weak or faulty brakes.2. Obey all traffic laws and regulations. Never exceed the posted speed limit.3. The Sweeper has a high center of gravity that may be further increasedwhen carrying a loaded hopper and/or a full water tank. Use extremecaution when transporting at highway speeds. Slow down for sharpcorners to avoid tipping or turning the Sweeper over.4. Only transport the Sweeper at the speeds determined as safe and whichallow for proper control of the machine while driving and stopping during anemergency.5. When operating in traffic, use the Sweeper’s directional indicator or signallights to indicate your movement. Always use the Sweeper’s flashingsignal lights and other equipped warning features to alert motorist of yourpresence and slow moving speed when sweeping in traffic. Be Aware ofTraffic Around You and Watch Out for the Other Guy. (SWO-9)When transporting the Sweeper between locations, follow all local traffic lawsand regulations. Disengage all Sweeper controls, raise all sweepingcomponents, gutter brooms, sweeper heads, make sure the hopper is completely lowered, anddisengage all warning signals prior to entering vehicle traffic. (SWO-10)Before starting to sweep, the sweeping components must be engaged andoperating at the rated speed before moving forward. Sweeping debris beforethe Sweeper has reached its rated operation speed may result in debris binding between thesweeping components or obstruction in the suction tubes. (SWO-11)Do not exceed the rated operating speed for the Truck engines. Excessiveoperating speeds can cause engine and Sweeper component failuresresulting in possible serious injury or death. (SWO-12)11

Sweep at a speed that allows you to safely operate and control the Sweeper.Safe sweeping speed depends on street condition and the type and amount ofdebris being collected. Normal ground speed range is between 1 and 3 mph. Slow down forcorners, curbs, parked cars, protruding signs and other obstacles. Use slow traveling speedswhen operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines,or when debris and foreign objects are to be avoided. (SWO-13)KEEP AWAY FROM ROTATING ELEMENTS including the Sweeper gutterbrooms and sweeping head to prevent entanglement and possible seriousinjury or death. Be aware that rotating elements can pull bystanders into the Sweeper. (SWO-14)Never reach outside the Truck cab to pick up a foreign item or to clear anobstacle such as a tree limb or road sign impeding passage. Stop theSweeper, shut down all sweeping components, wait for all moving parts to come to a completestop, and then exit the cab to handle objects that are hindering Sweeperoperationandpassage. (SWO-15)Do not operate the Sweeper if excessive vibration or noise exists.Shut down the Sweeping components and the Truck and Auxiliar yengines. Inspect the Sweeper to determine the source of the vibration or noise. Ifbrooms are loose, damaged, ormissing, replace them immediately.Do notoperate the Sweeper until all necessar y repairs have been performed and theSweeper operates smoothly. Operating theSweeper with excessive vibrationcan result in component failure and broken objectsbeing thrown outward athigh velocities. To reduce the possibility of property damage, seriousinjur y, oreven death, never operate the Sweeper with missing or damaged components . (SWO16)Never attempt to sweep debris that is too large for the Sweeper to pick up(oversized objects such as broken limbs and discarded tires). Such objectsmay plug the sweeping components and cause serious mechanical damage to the Sweeper. Ifpossible, carefully place such objects out of the Sweeper and traffic path until properly removedby another means. (SWO-17)Objects such as wire, cable, rope, and chain can become entangled in therotating parts of the sweeping components causing mechanical damage.Entangled items caught in the brooms can sling outward possibly injuring or entangling theoperator or passersby. Any objects that might become entangled in a sweeping component andthose which could plug the suction tubes should be removed from the area before beginning tosweep. (SWO-18)Piled debris and water puddles left behind the Sweeper might pose a drivinghazard to vehicle traffic colliding with the debris or losing traction on thematerial. It is recommended to post warning signs alerting drivers of the Sweeper’s presence andthe need to reduce vehicle speed. If such hazards are left behind following the Sweeper’spassage, the area should be swept a second time and any remaining hazards removed by analternative method. (SWO-19)12

Air enters the fan housing inlet with great force. Caution should be used whenthe power module is running and the hopper is raised. To avoid being pulledinto the fan, do not wear loose clothes, or position yourself, or allow others near the fan housinginlet. Possible injury or death could occur from being pulled into the fan. (SWO-21)KEEP AWAY FROM SUCTION ELEMENTS including the suction head andsuction hoses to prevent being drawn into the Sweeper and possible seriousinjury or death. Keep items that might be drawn into the Sweeper head such as tools andreplacement parts clear of the Sweeper before starting operation. (SWO-22)Use extreme caution when dumping contents of the Sweeper. Beaware of bystanders and animals in the area. Select a dump siteon level ground and clear of overhead obstructions that could be hit when raisingthe hopper. Serious injur y or death to the operator, bystanders and animals couldoccur if precautions are not taken when dumping the contents of the hopper. When positioning the truck at the dump station, choose an accessiblelocation only on level ground. Raising the hopper on unlevel groundincreases the possibility of tipping. Make sure the area is clear of ground and overhead obstructions. Never raise the hopper bin unless you can clearly see all overheadstructures. Make sure you stay clear of all utility lines. Do not dump the hopper over a pit area where the ground may cave in or isunstable. Stay in the cab of the sweeper with the windows rolled up when dumpingthe hopper. Use care when positioning the Sweeper to the dump station. Your vision,especially to theside and rear of the Sweeper may be reduced by thesize of the Sweeper. Use side and rear view mirrors to aid vision. If youcannot see the dump site clearly, stop the Truck and examine the area. Ifnecessary, request assistance to guide you while backing the Truck intoposition. If the hopper will be in the raised position for more time than is normallyrequired to dump, or if someone is going to get under the hopper for repair,maintenance, cleaning or any other reason, secure the safety prop intoposition. Never drive the Sweeper with the hopper in the raised position. Travelingwith the hopper in the raised position increases the chances of collidingwith overhead obstructions. In addition, the center of gravity of theSweeper is higher with a raised hopper, making the unit more prone totipping over. (SWO-23)13

Do not allow the Sweeper to come in contact with potentially dangerousand/or hazardous material. Such hazards may include, but are not exclusivelylimited to, the following: Fire Hazards- Fuel spills, burning material, Chemical Hazards- Chemical spills, discarded chemical containers,batteries, Biological Hazards- Decaying Carcasses, Biomedical Waste, Radioactive Hazards-Radioactive Waste, Radioactive Material, Cutting Hazards-Broken Glass, Lumber with Protruding Nails, Carcinogenic Materials-Asbestos, Corrosive Materials-Batteries, Acids and Bases.In most areas, these types of material require special handling requirements for safe collectionand proper disposal and should not be collected by the Sweeper, nor can they be disposed of in ageneral landfill site like most swept waste. Contact the appropriate authority for the collection anddisposal requirements of such dangerous and/or hazardous material. (SWO-25)Always wear required OSHA approved Personal Protective Equipment (PPE)when coming in contact with and removing potentially dangerous andhazardous material that has been collected by the Sweeper or which is obstructing one or moreSweeper components. Pay close attention to dangerous and hazardous material including, butnot exclusively limited to, chemicals, decaying carcasses and sharp objects. (SWO-26)Never sweep into hot or burning debris. A burning object, even as small as alit cigarette, has the potential of igniting the collected waste inside the hopper,possibly destroying the Sweeper and inflicting serious injury or death to the operator orpassersby. (SWO-27)Verbal communication near a Sweeper is difficult and dangerous. Operatinginstructions and sweeping directions should be made prior to starting theSweeper. Unclear and misunderstood communication may lead to operator and bystander injuryor death and equipment damage. If communication to a bystander is necessary, completelyshutdown and exit the Sweeper. Never allow anyone to approach the Sweeper while inoperation. (SWO-28)Never allow children to play on, under, or around the Sweeper nor allowchildren to operate Sweeper controls. Children can slip or fall off the Sweeperand be injured or killed. Children can cause the Sweeper components to shift or fall crushingthemselves or others. (SWO-29)14

Allow Sweeper passengers only in situations where their presence is involvedin the sweeping operation (operator training, supervision, maintenanceinspection). Never carry passengers whose presence distracts from the safe operation ortransport of the Sweeper. Passengers must be seated securely and belted in the cab’spassenger seat. Never allow any person to ride on any other location of the Sweeper duringoperation or transport. (SWO-30)Extreme caution should be used by the Sweeper operator when operatingnear passersby. Stop sweeping if anyone comes within 25 feet of theSweeper to prevent possible passerby injury or death from being struck from a thrown object,entanglement with the brooms, or run over. (SWO-31)Under certain conditions, the Sweeper’s brooms are capable of propellingobjects up to 25 feet. Be extremely careful when sweeping large denseobjects, such as gravel or broken glass, that might become propelled and cause bodily injury topassersby or damage to property such as windows and vehicles. (SWO-32)Make sure that no bystander, animal or obstruction such as avehicle, building, or street sign are behind the Sweeper whenbacking up. The design of the Sweeper impairs operator rear vision when backing.Use extreme caution to ensure that the Sweeper is not backed into the path ofpedestrian or vehicle traffic. Serious injur y or death and property damage couldresult from running into, being crushed by, or run over by a Sweeper. ( SW O - 3 3 )Make sure no bystanders or animals are within 25 feet of theSweeper when dumping contents from or cleaning the hopper.Hopper contents, which may exceed several thousand pounds, could fall and crusha bystander or an animal resulting in possible injur y or death. ( SW O - 3 4 )Do not operate the sweeper if the fan exhaust hose is removed, damaged orimproperly installed on the outlet tube or sweeper head. The fan can throwobjects resulting in bodily injury to the operator or bystanders. (SWO-35)Stay clear of hopper when it is being dumped. Make sure that no coworkersor bystanders are near the hopper when it is being raised or lowered. Seriousinjury could result from entanglement with the hopper dump mechanism. (SWO-39)Avoid body contact with collected debris in the hopper. Use protective clothingincluding gloves and eye protection when servicing or working in or aroundhopper. Collected debris in the hopper can cut or puncture resulting in serious bodily injuriesand the transmittal of diseases. (SWO-42)15

Use extreme caution when operating the Sweeper in traffic. To alert motoristof the Sweeper’s presence, the Sweeper is equipped with warning signals.Optional electrical lights, flashers and a warning bar light, strobe, or beacon may be positioned ontop of the cab. Use all equipped warning signals to alert motorist and pedestrians of theSweeper’s presence and relatively slow speed. Serious injury or death and property damagemay occur if a vehicle collides with the Sweeper. (SWS-3)Before starting aare connected,headlights, brake lights, backupImmediately repair non-functioningoperating the Sweeper. (SWS-4)sweeping operation, make sure all the warning signal lightsvisible and working.Routinely inspect the Sweeper’slights, and turn signal lights for operational condition.lighting.Always follow all local traffic regulations while16

MAINTENANCE AND SERVICE SAFETY INSTRUCTIONS ANDPRACTICESPeriodically inspect all moving parts for wear and replace when necessarywith authorized service parts. Look for loose fasteners, worn or broken parts,and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury mayoccur from not maintaining this Sweeper in good working order. (SWM-1)Inspect the entire Sweeper before each use. Accidents may occur or damageto the Sweeper may result if the Sweeper is not maintained in goodmechanical working order. Check for loose bolts, worn or broken parts, pinched hydraulic hoses, andleaky or loose fittings. Make sure all pins are secure and safety pins equipped. Make sure replacement parts (gutter broom heads) are the correct sizeand properly installed. Make sure all fluid levels are full and replenish as necessary. Make sure fuel, oil, and coolant caps are replaced and tightened. Make sure that the water tank cap is replaced. Check tire condition for tread wear and tire pressure at the rated PSI. Make sure that all safety shields and guards are attached and in goodcondition. Make sure all scheduled maintenance is up to date.(SWM-2)Do not modify or alter this Sweeper. Do not permit anyone to modify or alterthis Sweeper, any of its components or any Sweeper function. (SWM-3)Use extreme care when climbing onto the Sweeper to perform repairs,maintenance, and cleaning. Use proper stands and ladders to access areasthat cannot be reached from ground level. Slipping and falling off the Sweeper can causeserious injury or death. (SWM-4)17

Never attempt to repair, lubricate, adjust, clean, remove obstructions orperform any other type of service to any Sweeper component while theSweeper is in motion or while the Truck engine is running. Completely shut down the sweepingcomponents and the Truck engine and wait for all motion to come to a complete stop beforeservicing the Sweeper. (SWM-5)Never leave the Sweeper unattended while the hopper bin is in the raisedposition. Accidental operation of the lifting lever or a hydraulic failure maycause a sudden drop of the unit which could result in injury or death by crushing. If the hoppermust be raised for a purpose other than the time required to normally dump, or if someone isgoing to get under the hopper for any reason, always secure the hopper safety prop into position.(SWM-6)Never crawl under the hopper bin while the hopper is in the raised positionunless properly secured with the safety prop in position. Accidental operationof a lifting lever or hydraulic failure may cause a sudden drop of the unit with injury or death bycrushing. (SWM-7)Use proper protective equipment (gloves, safety eyewear, face shield, armprotection, possible respirator or particle mask) when handling gutter andsweeper brooms during replacement, adjustment, and maintenance. Broom bristles, which aresharp and coarse, could inflict puncture and stab wounds to the hands, arms, and/or eyes ifproper protective equipment is not worn. (SWM-8)Never crawl under any raised Sweep

NH RAPTOR AND NH 200 OSPREY Owner’s Manual . 2 TABLE OF CONTENTS ABOUT YOUR SWEEPER 4 HOW TO USE THIS MANUAL 4 SAFETY SECTION 5 TERMS AND LOCATIONS OF IMPORTANT PARTS 26 . operator’s manuals of the Sweeper, Truck engine manufacturers. New operators should be trained in an open area