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CablesCATALOGUE1

Table ofCONTENTSBASECCertified Cables . . . . . . . . . . . . . Armoured Cables BS 5467 and BS 6346 ECC and Twin Flat Cables BS 6004 Single Double Cables BS 7889BASEC& KEMABRITISHSTANDARD& KEMABRITISHSTANDARD&Certified Cables . . . . . . . . . . . . Rhino Cables BS 6500 and BS 7919 Single Core Cables BS 60040308Single Double Cables BS 7889ULSpecification Cables . . . . . . . . . . . . Tray Cable UL 1272 NM-B (UL) NMD 90 c(UL)-(CAN/CSA-C22.2 No. 48-M90) RHHW 90 SJT (UL 62) SPT UL 62 THHN (UL) 83 TNM-B Welding cable (UL) 62 XHHW/ XHHW-2 UL 44TCH/KEMA-DEKRADUDUTCH/KEMA– BASEC KEMADUTCH/KEMA-DEKRACertified Cables . . . . . . . . . . . . Rhino Cables HO5VV-F(BS 6500 and BS 7919) Single Core CablesHO7V-R, HO7V-U, HO7V-K VMvK/VMvK mb Cables Manufacturedwith Kema Keur Certification XMvK Cables Manufacturedwith Kema Keur KEMA 42 C-07 YMvK Cables Manufacturedwith Kema Keur YMvK mb Cables Manufacturedwith Kema Keur02CablesDIVISION1226

BASEC CERTIFIED CABLESArmoured Cables BS 5467 and BS 6346DefinitionArmoured Cable is the name given to electrical cable constructed witha layer of aluminum wire armour or steel wire armour. Cables in thesestandards are intended for use in supply of main electricity and can be foundin underground systems, power networks, cable ducting, fixed installationin industrial areas, on exterior surface walls, building and similar applications.Voltage RatingCables manufactured to BS 5467 and BS 6346 are rated for 600/1000 Voltsand 1900/3300 Volts.Construction Conductors are made up of soft annealed copper and can be either stranded circular or shaped. They conform to BS 5467 Table 2 andBS EN 60228. Insulation can either be Cross Linked Poly Ethylene (XLPE) or Polyvinyl Chloride (PVC). The insulation is applied by the extrusion process and in the case of XLPE, it is cross linked to form a homogeneous layer. It conforms to BS 7655-1.3. Bedding can be both taped and extruded and conforms to BS 5467 Table 4 to Table 18. Armour consists of a single layer of steel wire and conforms to tables 1 and 2 below. The armour wire is tested to BS 5467 and BS 6346 Annex G.1, G.2, G.3 and G.4. Oversheath consists of a single layer of extruded PVC and is usuallyblack in color. Sheathing conforms to BS 7655-4.2.Cable MarkingAll cables will carry the following items on the surface print: Manufacturers Name Electric Cable Voltage Designation British Standard Number Cross Sectional Area No. of Cores Type of Cable DateNOTE: Items 1 to 4 will also be embossed on the Oversheath of the cableCablesDIVISION03

BASEC CERTIFIED CABLESArmoured Cables BS 5467 and BS 6346Table 1BS 5467 XLPE InsulatedCrossSectionalAreaSize ofStrandNo. ofStrandsNo. geDiameter of 3and 4 cores1.5mm a.53mm73/4.6mm.8mm0.9mm1.3mm12.6/13.3mm2.5mm a.67mm73/4.7mm.8mm0.9mm1.4mm14.1/15mm4.0mm a.85mm73/4.7mm.8mm0.9mm1.4mm15.3/16.4mm6.0mm 0mm a1.35mm73/4.7mm.8mm1.25mm1.5mm19.5/21.1mm16mm a1.7mm73/4.7mm.8mm1.25mm1.6mm21.6/23.4mm25mm ab2.14mm73/4.9mm1.0mm1.6mm1.7mm26.7/26.1mm35mm b2.58mm73/4.9mm1.0mm1.6mm1.8mm25.7/28.6mm50mm b1.82mm193/41.0mm1.0mm1.6mm1.8/1.9mm28.5/32mm70mm m95mm b2.58mm193/41.1mm1.2mm2.0mm2.1/2.2mm37/41.7mm120mm m150mm mm mm icknessAverageDiameter of 3and 4 coresa Circular or Compacted circular stranded conductors (class 2) b Shaped stranded conductor (class 2)Table 2BS 6346 PVC InsulatedCrossSectionalAreaSize ofStrandNo. ofStrandsNo. ofCoresNominalInsulationThickness1.5mm a.53mm73/4.6mm.8mm0.9mm1.4mm12.8/13.5mm2.5mm a.67mm73/4.7mm.8mm0.9mm1.4mm14.1/15mm4.0mm 0mm a1.04mm73/4.8mm.8mm1.25mm1.5mm18/19.2mm10mm a1.35mm73/41.0mm.8mm1.25mm1.6mm21.2/22.8mm16mm 5mm m b2.58mm73/41.2mm1.0mm1.6mm1.8/1.9mm26.7/29.9mm50mm m70mm m mm m150mm mm mm b2.25mm613/42.2mm1.6mm2.5mm2.6/2.8mm56.2/64.1mma Circular or Compacted circular stranded conductors (class 2)b Shaped stranded conductor (class 2)04CablesDIVISION

BASEC CERTIFIED CABLESECC and Twin Flat Cables BS 6004DefinitionECC cables are made up of two PVC insulated conductors with a centrallylaid bare copper earth conductor. Twin flats are made up of two PVCinsulated conductors only, both types covered with a white PVC Sheathing.These cable are used mainly for power and lighting circuits, both domesticand industrial applications.Voltage Rating300/500 Volts with a maximum operating temperature of 70 C.Construction Conductors are made up of soft annealed copper and can bestranded or solid. Conductors are insulated with PVC and laid parallel. In the case of theECC, the earth is laid parallel between both cores. Both cores and in the presence of an earth conductor, are all coveredwith a white PVC sheathing.Cable Marking Manufacturers NameVoltage DesignationBritish Standard no.Cross Sectional AreaMark of the approvals organization(s)DateNOTE: Not necessarily in the order stated above.CablesDIVISION05

BASEC CERTIFIED CABLESECC and Twin Flat Cables BS 6004Table 1BS 6004 Earth Circuit Conductor (ECC) CablesSize and No. ofCores (mm2)Class ofConductorRadial Thicknessof Insulation(mm)Radial Thicknessof Sheathing(mm)OverallDimensions LowerLimit (mm)Circuit ProtectiveConductor, Area(mm2)1 x 1.010.60.94.0 x 5.11.01 x 1.510.70.94.4 x 5.41.02 x 1.010.60.94.0 x 7.21.02 x 1.510.70.94.4 x 8.21.02 x 2.510.81.05.2 x 9.81.52 x 4.020.81.05.6 x 10.51.52 x 6.020.81.16.4 x 12.52.52 x 1021.01.27.8 x 15.54a2 x 1621.01.39.0 x 186a3 x 1.010.60.94.0 x 9.61.03 x 1.510.70.94.4 x 10.51.03 x 2.510.81.05.2 x 12.51.03 x 4.020.81.15.8 x 14.51.53 x 6.020.81.16.4 x 16.52.53 x 1021.01.27.8 x 21.04a3 x 1621.01.39.0 x 24.56aRadial Thicknessof Insulation(mm)Radial Thicknessof Sheathing(mm)OverallDimensionsLower Limit(mm)Circuit ProtectiveConductor, Area(mm2)a Class 2 conductors onlyTable 2BS 6004 ECC Cables (Alternative Conductor Version)Size and No. ofCores (mm2)Class ofConductorFlat twin without circuit protective conductor2 x 1.520.70.94.5 x 7.2-2 x 2.520.81.05.2 x 8.6-Flat twin with circuit protective conductor1 x 1.520.70.94.4 x 5.41.0 a2 x 1.520.70.94.5 x 8.41.0 a2 x 2.520.81.05.2 x 9.81.5 aa The circuit protective conductor shall be class 1 as given in table 106CablesDIVISION

ANDARDCABLESSingle Double Cables BS 7889DefinitionSingle Double Cables are made up of a copper conductor covered byan XLPE insulation which is further coated with a PVC sheath. Cablesmanufactured under this standard are intended for use in fixed installationsin industrial areas, building and similar applications but not for direct burialin the ground.Voltage Rating600/1000 Volts with a maximum operating temperature of 90 C and amaximum short circuit conductor temperature of 250 C.Construction Conductors are soft annealed copper stranded together to forma circular finish. The core is XLPE insulated and covered by a black PVC SheathingCable Marking Manufacturers NameElectric CableVoltage DesignationBritish Standard NumberCross Sectional AreaNo. of CoresType of CableDateNOTE: Items 1 to 4 will also be embossed on the Over sheath of the cable.Not necessarily in the order stated above.Table 1BS 7889 Single Double CablesSize andNo. of Cores(mm2)Radial Thicknessof Insulation(mm)Radial Thicknessof Sheathing(mm)ApproximateOverall Diameter(mm)1 x 501.01.4mm1 x 701.11.416.21 x 8.06302.42.242.9CablesDIVISION07

BASEC& KEMACERTIFIEDCABLESCABLESBS & KEMACERTIFIEDRhino Cables HO5VV-F (BS 6500 and BS 7919)DefinitionRhino cables are made up of two or more insulated flexible conductors withan over sheath applied to the cores. These cables are intended for use withappliances and equipment in domestic or similar environments for light orordinary duty.Voltage Rating300/500 Volts with a maximum operating temperature of 70 C.Construction Conductors are made up of soft annealed copper and are class 5, flexible. Insulated cores are layed up together which are then covered by aPVC sheath.Cable Marking Manufacturers NameVoltage DesignationBritish Standard no.Cross Sectional Area and no. of coresMark of the approvals organization(s)Harmonized codeDateNOTE: Not necessarily in the order stated above.Table 1HO5VV-F (BS 6500) Rhino CablesInsulation ThicknessSize and No. ofConductors (mm2)Nylon ThicknessSize of GroundOverall DimensionsLower Limit (mm)Overall DimensionsUpper Limit (mm)2 x 0.750.60.85.77.22 x 1.00.60.85.97.52 x 1.50.70.86.88.62 x 2.50.81.08.410.63 x 0.750.60.86.07.63 x 1.00.60.86.38.03 x 1.50.70.97.49.43 x 2.50.81.09.211.44 x 0.750.60.86.68.34 x 1.00.60.97.19.04 x 1.50.71.08.410.54 x 2.50.81.110.112.55 x 0.750.60.97.49.35 x 1.00.60.97.89.85 x 1.50.71.19.311.65 x 2.50.81.211.213.608CablesDIVISION

BASEC& KEMACERTIFIED CABLESBS & KEMACERTIFIEDCABLESRhino Cables HO5VV-F (BS 6500 and BS 7919)Table 2BS 6500 Rhino CablesMean overall dimensionsSize andNo. of Cores(mm2)Radial Thicknessof Insulation(mm)Radial Thicknessof Sheathing(mm)Overall DimensionsLower Limit (mm)Overall DimensionsUpper Limit (mm)2 x 0.750.60.85.77.22 x 1.00.60.85.97.52 x 1.50.70.86.88.62 x 2.50.81.08.410.63 x 0.750.60.86.07.63 x 1.00.60.86.38.03 x 1.50.70.97.49.43 x 2.50.81.09.211.44 x 0.750.60.86.68.34 x 1.00.60.97.19.04 x 1.50.71.08.410.54 x 2.50.81.110.112.55 x 0.750.60.97.49.35 x 1.00.60.97.89.85 x 1.50.71.19.311.65 x 2.50.81.211.213.6Size andNo. of Cores(mm2)Radial Thicknessof Insulation(mm)Radial Thicknessof Sheathing(mm)Overall DimensionsLower Limit (mm)Overall DimensionsUpper Limit (mm)2 x 4.00.81.19.712.13 x 4.00.81.210.513.14 x 4.00.81.211.514.35 x 4.00.81.413.016.1a Class 5 conductors onlyTable 3BS 7919 Rhino CablesMean overall dimensionsa Class 5 conductors onlyCablesDIVISION09

BASEC & KEMA CERTIFIED CABLESSingle Core Cables BS 6004DefinitionSingle core cables are made up of a single conductor covered by a PVCinsulation. They are mainly used in power and lighting circuits, bothdomestic and commercial applications. They are also used in the internalwiring of appliances suitable for installation in conduits and trunking.Voltage Rating450/750 Volts with a maximum operating temperature of 70 CConstruction Conductors are made up of soft annealed copper and can be stranded,solid or flexible. Covered in PVC (Polyvinyl Chloride) insulation.Cable Marking NOTE:Manufacturers NameVoltage DesignationBritish Standard NumberCross Sectional AreaHarmonized CodeMark of the approvals organization(s)Not necessarily in the order stated above.Table 1BS 6004 Single Core CableMean overall diameterCross SectionalAreaClass ofConductorRadial Thicknessof InsulationLower Limit (mm)Upper Limit tor: Class 1 copper solid, or class 2 copper as indicated above10CablesDIVISION

BASEC & KEMA CERTIFIED CABLESSingle Core Cables BS 6004Table 2BS 6004 Single core Cable (Flexible)Mean overall diameterCross SectionalAreaRadial Thicknessof InsulationLower Limit (mm)Upper Limit 8.4Conductor: Class 1 copper solid, or class 2 copper as indicated aboveCablesDIVISION11

UL SPECIFICATION CABLESTray Cable UL 1277DefinitionTray cable is made for use in petrochemical refineries, industrial controlsystems, intercom systems, traffic controls relay and power extensions.The cable is used for installation in trays, wireways, troughs, ducts, conduitand channels. Power Limited Tray Cable may be used for burglar alarms,petrochemical refineries, business machines, power limited circuits, intercomsystems, cash registers, and industrial control systems.Voltage RatingDesigned to operate not beyond 600V and up to an operatingtemperature of 90 C.Construction Cables are made of soft annealed stranded copper Cores are XLPE insulated and covered with a PVC Sheathing Available core ranges from 2- 37 coresCable Marking NOTE:12UL File Number(UL)SizeVoltageTypeManufacturers nameAll marking will be on the cores.CablesDIVISION

UL SPECIFICATION CABLESTray Cable UL 1277Table 1Tray Cable 10 AWGTable 2Tray Cable 12 AWG10 AWG – 7 StrandTable 3Tray Cable 14 AWG12 AWG – 7 Strand14 AWG – 7 rnom.(mm2)21.1437.11 x 11.6821.1436.34 x 10.4121.1435.84 x 03236.57372.03232.51372.03228.95Core Colour Coding: 3/C - Red, White, and Black with Ground 4/C - Red, White, Black and Blue with GroundCablesDIVISION13

UL SPECIFICATION CABLESNM-B (UL)14DefinitionNM-B (non-metallic sheathed cable) may be used for both exposed andconcealed work in normally dry locations at temperatures not to exceed90 C. NM-B cable is primarily used in residential wiring as branch circuitsfor outlets, switches, and other loads. NM-B cable may be run in air voidsof masonry block or tile walls where such walls are not subject to excessivemoisture or dampness.Voltage Rating600 volts for both exposed and concealed applications at an operatingtemperature of 90 C for dry locations.Construction Solid conductor of soft uncoated copper for sizes 14-10 AWG Stranded conductors of larger uncoated copper for sizes8 AWG and larger Soft uncoated copper conductor for grounding 2-conductor constructions have the insulated conductors laid parallel Ground wire is wrapped with paper and laid parallel between theinsulated conductors 3- and 4- conductor construction have the insulated conductors twistedtogether. When a ground wire is present, it is wrapped with paper andtwisted together with the insulated conductors The entire construction is wrapped with a paper separator beforeapplying the PVC outer jacket Different sizes of cables are represented by different colored PVCjackets as follows: 14 AWG – White 12 AWG – Yellow 10 AWG – Orange 8 AWG – Black 6 AWG – BlackCable Marking UL File numberSizeType (NM-B with/without ION

UL SPECIFICATION CABLESNM-B (UL)Table 1NM-B (UL)Size (AWG)& No. ofConductorsInsulation Thickness (mm)No. ofStrandsGroundWire Size(AWG)Upper Lower Limit(mm)14/2G11412/2G1120.380.100.764.06 x 11.430.380.100.7610/2G14.31 x 9.91100.510.100.765.33 x 12.528/2G6/2G7100.760.130.767.37 x 14.737100.760.130.768.38 x /3G781.020.150.7624.0014/4G & 14/2-2G1140.380.100.768.7612/4G & 12/2-2G1120.380.100.769.7810/4G & 10/2-2G1100.510.100.7613.7214/2P1-0.380.100.764.06 x 11.4312/2P1-0.380.100.764.31 x 9.9110/2P1-0.510.100.765.33 x 3P7-0.760.130.7615.37With GroundWithout GroundCablesDIVISION15

UL SPECIFICATION CABLESNMD 90 c (UL)-(CAN/CSA-C22.2 No. 48-M90)16DefinitionNMD 90 is a non-metallic sheathed cable consisting of solid or strandedannealed copper. NMD 90 cables may be used for both exposed work indry locations or concealed work in dry or damp locations. NMD 90 cable isprimarily used in residential wiring as branch circuits for outlets, switches,and other loads. NMD 90 cable may be run in air voids of masonry blockor tile walls where such walls are not subject to excessive moisture ordampness. The construction is manufactured using annealed copperconductors stranded conductors; a 90 C rated thermoplastic polyvinylchloride (PVC) insulation and a nylon jacket for the individual conductors;and a PVC jacket surrounding the overall construction. The cable sheathingjacket is color coded for quick size identification.Voltage Rating600 volts for both exposed and concealed applications at an operatingtemperature of 90 C for dry locations.Construction Cable Marking Solid conductor of soft copper for sizes 14-10 AWGStranded conductors of larger copper for sizes 8 AWG and largerSoft uncoated copper conductor for grounding2-conductor constructions have the insulated conductors laid parallelGround wire is wrapped with paper and laid parallel between theinsulated conductors 3- and 4- conductor construction have the insulated conductors twistedtogether. When a ground wire is present, it is wrapped with paper andtwisted together with the insulated conductors. Different sizes of cables are represented by different colored PVCjackets as follows: 14 AWG – White 12 AWG – Yellow 10 AWG – Orange 8 AWG – White 6 AWG – WhiteCertification Numberc(UL)Maximum voltage (300 V)The size and number of circuit conductorswith the grounding conductor size The marking NMD90 NYLON Manufacturers Name DateCablesDIVISION

UL SPECIFICATION CABLESNMD 90 c (UL)-(CAN/CSA-C22.2 No. 48-M90)Table 1NMD 90 using THHN coresInsulation ThicknessSizeNo. ofConductorsSize ofGroundNom.142Solid14122Solid14102Solid827 Str62432Sheathing ThicknessMin.NylonThicknessNom.Min.Colour 21.140.91White7 Str81.141.010.151.140.91White27 Str81.141.010.151.521.21White27 Str61.141.010.152.031.62White27 Str61.141.010.152.031.62WhiteColour of Insulation: 2 Cores - Black and White 3 Cores - Black, White, and RedCablesDIVISION17

UL SPECIFICATION CABLESRHHW 90 DefinitionRHHW is a single conductor made of a solid or stranded bare annealedcopper, with insulation of thermoset materials composed of cross-linkedpolyethylene XLPE.Voltage RatingDesigned to operate not beyond 600V and an

BS 6004 Earth Circuit Conductor (ECC) Cables a Class 2 conductors only a The circuit protective conductor shall be class 1 as given in table 1 BASEC CERTIFIED CABLES ECC and Twin Flat Cables BS 6004 Table 2 BS 6004 ECC Cables (Alternative Conductor Version) Size and No. of Cores (mm2) Class of Conductor Radial Thickness of Insulation (mm .

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