INTRODUCTION - GEMSCAB
INTRODUCTION“GEMSCAB” has been associated with marketing and manufacturing of Electric Cablesfor over a period 4 decades now. Customer satisfaction has been the prime focus of“GEMSCAB” and today it has established itself as a consistence, competent and acompatible manufacturer of LT Power, Control, Instrumentation and Flexible Cables.“GEMSCAB” is proud to have succeeded in creating a pool of resources to provide qualityproducts and services.“GEMSCAB” has a state-of-the-art manufacturing plant at Bhiwadi (Rajasthan) and hasbeen supplying cables to Industries, Process Industries, Automobile, Power Generation,Transmission and Distribution, Housing and Commercial Projects.“GEMSCAB” has been growing during the last 5 years at a consistent growth rate of30% to 50% and is expected to grow further in coming years by doubling its capacitiesand adding new product lines.“GEMSCAB” has now set-up a state-of-the-art HT Cables manufacturing plant to meet theincreasing demand in infrastructure projects like Power, Steel, Cement Industries etc. andto associate itself with the growing economy of the country.“GEMSCAB” HT XLPE cables are being manufactured and tested at its Bhiwadi Complex.The cables are manufactured with triple extrusion process and provided with Normal PVCOuter Sheath / FR Outer Sheath / FRLS Outer Sheath. These Cables are manufactured asper IS:7098 / (Part-2) upto 33 KV voltage grade in both earthed and unearthed system.“GEMSCAB” Bhiwadi Plant is an ISO-9001:2000 certified unit, where cables aremanufactured as per National & International Standards and customers’ specifications.A well-equipped Test Lab and modern instruments are constantly upgraded to carry outquality checks and testing on all incoming and finished material.“GEMSCAB” is approved by prestigious clients and consultants. It has established itsname in providing LT range of cables to its customers. Team “GEMSCAB” is confident thatit will provide the same service for HT range of cables also.
CONSTRUCTION OF CABLESConductor:Core Identification:The conductors made from E.C. grade aluminium wires areThe Core identification complies with the requirements ofstranded together and compacted. All sizes of conductorsIS-7098 (Part II) as shown below:of single or three core cables for HT cable are circularBy numerals (1, 2, 3) printed on cores.compacted.ORConductor construction and testing comply to IS 8130-1984By colored strips applied on the cores.as amended up to date & IEC: 60228.Cables with copper conductor are also manufactured byGEMSCAB.Inner Sheath (Common Covering)In case of multi core cables, cores are laid up together withsuitable non-hygroscopic fillers in the interstices and providedConductor Screening:with common covering of plastic tapes wrapping. As anConductor screening is provided for all cables above 3.3 KValternative to wrapped inner sheath, extruded PVC inner sheathgrade in the form of an extruded layer of semi conductingis also provided.extrusion over the conductor.Armouring:XLPE Insulation:High quality XLPE unfilled insulating compound of naturalcolour is used for insulation. Insulation is applied by extrusionprocess and is as per IS:7098 / (Part-2) & IEC: 60502.Insulation Screening:The cables rated above 3.3 KV are provided with insulationshielding over the insulation. The screening is provided with anArmouring is applied over the inner sheath and normallycomprise of galvanized Steel Wire or galvanized Steel Stripsfor multi core Cables. For Mining use and other specialapplications, double Wire/Strip armoured cables with TinnedCopper wires can also be offered. Single core armouredcables are provided with non-magnetic armour consisting ofhard drawn flat or round aluminum wires to avoid magnetichysteresis losses on A.C. System.extruded layer of semi conducting compound. Over the semiOuter Sheath:conducting covering, a metallic screen in the form of copperA tough Outer Sheath of Heat Resisting PVC c
HT-XLPE CABLES Main Features HT-XLPE Cables have longer life as compared to conventional PVC Cables HT-XLPE Cables have a higher conductor temperature rating i.e. 900C HT-XLPE Cables have a higher emergency overload capacity 1300C Max. temperature limit under short circuit conditions for HT-XLPE Cables is 2500C.Hence XLPE
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