MICROMASTER 430 7.5 KW - 250 KW . ElectricalPartManuals

om.c7.5 kW - 250 kWIssue 10/06www.ElectricalPartManOperating Instructions (Compact)ualsMICROMASTER 430User Documentation

Issue 10/06omWarnings, Cautions and NotesWarnings, Cautions and Notesuals.cThe following Warnings, Cautions and Notes are provided for your safety and as ameans of preventing damage to the product or components in the machinesconnected. Specific Warnings, Cautions and Notes that apply to particularactivities are listed at the beginning of the relevant chapters and are repeated orsupplemented at critical points throughout these sections. Please read theinformation carefully, since it is provided for your personal safety and will also helpprolong the service life of your MICROMASTER 430 Inverter and the equipmentyou connect to it.lectricalPartManWARNING¾ This equipment contains dangerous voltages and controls potentially dangerousrotating mechanical parts. Non-compliance with Warnings or failure to followthe instructions contained in this manual can result in loss of life, severepersonal injury or serious damage to property.¾ Only suitable qualified personnel should work on this equipment, and only afterbecoming familiar with all safety notices, installation, operation andmaintenance procedures contained in this manual. The successful and safeoperation of this equipment is dependent upon its proper handling, installation,operation and maintenance.¾ The DC link capacitors remain charged for five minutes after power has beenremoved. It is not permissible to open the equipment until 5 minutes after thepower has been removed. The drive unit discharges itself during this time.¾ This equipment is capable of providing internal motor overload protection inaccordance with UL508C section 42. Refer to P0610 and P0335, i2t is ON bydefault. Motor overload protection can also be provided using an external PTCor KTY84.¾ This equipment is suitable for use in a circuit capable of delivering not morethan 10,000 (Frame Size C) or 42,000 (Frame Sizes D to GX) symmetricalamperes (rms), for a maximum voltage of 460 V when protected by an H, J or Ktype fuse, a circuit breaker or self-protected combination motor controller (formore details see Operating Instructions Appendix F).¾ Use Class 1 60/75 C copper wire only with the cross-sections as specified inthe Operating Instructions.¾ The mains input, DC and motor terminals, can carry dangerous voltages even ifthe inverter is inoperative. Always wait 5 minutes to allow the unit to dischargeafter switching off before carrying out any installation work.www.ENOTE¾ Before installing and commissioning, please read these safety instructions andwarnings carefully and all the warning labels attached to the equipment.¾ Please ensure that all of the warning labels are kept in a condition so that theycan be easily read and replace missing or damaged labels.¾ Maximum permissible surrounding ambient temperature is 40 C at 100 %permissible output current2MICROMASTER 430Operating Instructions (Compact)

ContentsomIssue 10/06ContentsInstallation . 51.1Clearance distances for mounting . 51.2Mounting dimensions . 52Electrical Installation. 62.1Technical Specifications . 62.2Power terminals . 92.3Control terminals. 162.4Block diagram . 173Factory setting . 183.150/60 Hz DIP switch. 184Communications. 194.1Establishing communications MICROMASTER 430 STARTER. 194.2Bus interface (CB). 205BOP-2 (Option) . 215.1Buttons and their Functions . 215.2Changing parameters using as an example P0004 "Parameter filter function". 226Commissioning . 236.1Quick commissioning . 236.2Motor data identification. 6.3.106.3.116.3.126.3.136.3.146.3.15Commissioning the application . 28Serial Interface (USS) . 28Selection of command source . 28Digital input (DIN). 29Digital outputs (DOUT) . 30Selection of frequency setpoint. 31Analog input (ADC) . 32Analog output (DAC). 33Motor potentiometer (MOP) . 34Fixed frequency (FF). 34Ramp function generator (RFG) . 36Reference/limit frequencies . 37Inverter protection . 38Motor protection . 39Encoder. 40V/f control. 41www.ElectricalPartManuals.c1MICROMASTER 430Operating Instructions (Compact)3

Issue 16.3.16.126.3.176.3.18Inverter-specific Functions. 43Flying start . 43Automatic restart. 43Holding brake. 44DC brake. 46Compound braking. 47Vdc controller . 48Bypass . 48Load torque monitoring. 50PID controller . 52Staging. 53Energy saving mode . 56Free function blocks (FFB) . 58Data sets. 60Diagnostic parameters. 636.4Series commissioning . 656.5Parameter reset of factory setting. 657Displays and messages . 667.1LED status display . 667.2Fault messages and Alarm messages. R 430Operating Instructions (Compact)

1 InstallationInstallation1.1Clearance distances for mounting.c1omIssue 10/06The inverters can be mounted adjacent to each other. When mounting invertersone above the other, the specified environmental conditions must not be exceeded.1.2Frame Size CFrame Size D, EFrame Size FFrame Size FX, GXabove and below 100 mmabove and below 300 mmabove and below 350 mmabove 250 mmbelow 150 mmin front 40 mm (FX), 50 mm (GX)an¾¾¾¾ualsIndependent of this, these minimum distances must be observed.Mounting dimensionsSize174(6.85)4 x M5486(19.13)235(9.25)4 x M8E616,4(24.27)235(9.25)4 x M8F810(31.89)300(11.81)4 x M8FX1375,5(54.14)250(9.84)6 x M813,0(115.02)GX1508,5(59.38)250(9.84)6 x ting dimensionswww.EFig. 1-1Tightening TorqueBoltsNm (lbf.in)204(8.03)CHDrilling DimensionsHWmm (Inch)mm (Inch)artMFrameMICROMASTER 430Operating Instructions (Compact)5

Issue 10/06Electrical Installation2.1Technical SpecificationsInput voltage range 3 AC 380 V – 480 V, 10 %2AD275CA0Frame Size[kW][hp][kVA][A][A][A]Output Rating (VT)Output PowerVT-Input Current 1)VT-Output Current max.FusededInput Cable, min.Input Cable, max.Output Cable, min.Output Cable, max.Tightening torques forpower terminalsRequired cooling air flow3NE2[mm ][AWG]2[mm ][AWG]2[mm ][AWG]2[mm ][AWG][Nm][lbf.in][l/s][kg][lbs]Order No.6SE6430-caFrame Size[kW][hp][kVA][A][A][A]Output Rating (VT)lectriOutput PowerVT-Input Current 1)VT-Output Current max.FusededFor UL specifiedInput Cable, min.Input Cable, max.EOutput Cable, min.Output Cable, max.Tightening torques forpower terminalswwwRequired cooling air flow654,95,712,55,712,5lPWeightWeight1) Secondary 1010,086,01010,08artMFor UL 084,01210,082,25203NE2[mm ][AWG]2[mm ][AWG]2[mm ][AWG]2[mm 0,012538321022-025,0335,0225,0335,022 5,0165,02 430-(with built in Class A Filter)anOrder No.c2om2 Electrical 02/0150,030095,04/0150,0300Input current at the rated operating point - applies for the short-circuitvoltage of the line supply Vk 2 % referred to the rated drive inverterpower and a rated line supply voltage of 400 V without line commutatingreactor.* UL listed fuses such as Class NON from Bussmann are required for use in America)MICROMASTER 430Operating Instructions (Compact)

2 Electrical InstallationInput voltage range 3 AC 380 V – 480 V, 10 htening torques forpower terminals[kW][hp][kVA][A][A][A]3NA3NE2[mm ][AWG]2[mm ][AWG]2[mm ][AWG]2[mm ][AWG][Nm][lbf.in]Required cooling air flow[l/s]Weight[kg][lbs]Frame SizeOutput PowerVT-Input Current 1)VT-Output Current max.FuseRecommendedFor UL specifiedInput Cable, min.Input Cable, max.Output Cable, min.Output Cable, max.Order [hp][kVA][A][A][A]3NA3NE2[mm ][AWG]2[mm ][AWG]2[mm ][AWG]2[mm D355FA0lPOutput Rating (VT)caOutput PowerVT-Input Current 1)VT-Output Current max.FuseRecommendedFor UL specifiedlectriInput Cable, min.Input Cable, max.Output Cable, min.Output Cable, max.Tightening torques forpower terminalsRequired cooling air 225,0335,022 0123,02 50,0300Input current at the rated operating point - applies for the short-circuitvoltage of the line supply Vk 2 % referred to the rated drive inverterpower and a rated line supply voltage of 400 V without line commutatingreactor.www1) Secondary /0150,030050445150EFrame Size.E2UD315CA0artMOutput Rating d)anOrder No.omIssue 10/06* UL listed fuses such as Class NON from Bussmann are required for use in America)MICROMASTER 430Operating Instructions (Compact)7

Issue 10/06Input voltage range3 AC 380 V – 480 V, 10 %Order No.Frame Size.cOutput PowerVT-Input Current 1)VT-Output Current max.ualsRecommended FuseInput Cable, min.Output Cable, max.Tightening torques forpower terminalsPipe cable shoe toDIN 46235Required cooling air 0190418430190418430190418lPOutput Cable, min.artManInput Cable, max.Input current at the rated operating point - applies for the short-circuit voltage of the linesupply Vk 2.33 % referred to the rated drive inverter power and a rated line supplyvoltage of 400 V without line commutating reactor.www.Electrica1) Secondary conditions:(Unfiltered)6SE6430- 2UD41-1FA0 2UD41-3FA0 2UD41-6GA0 2UD42-0GA0 -03NE1332-03NE1333-03NE1435-01 x 95 or1 x 150 or1 x 185 or1 x 240 or2[mm ]2 x 952 x 352 x 502 x 702 x 70[AWG] or1 x 4/0 or1 x 300 or1 x 400 or1 x 500 or2 x 4/0[kcmil]2x22 x 1/02 x 2/02 x 2/01 x 185 or1 x 185 or2[mm ]2 x 2402 x 2402 x 2402 x 1202 x 120[AWG] or1 x 350 or1 x 350 or2 x 4002 x 4002 x 400[kcmil]2 x 4/02 x 4/01 x 95 or1 x 150 or1 x 185 or1 x 240 or2[mm ]2 x 952 x 352 x 502 x 702 x 70[AWG] or1 x 4/0 or1 x 300 or1 x 400 or1 x 500 or2 x 4/0[kcmil]2x22 x 1/02 x 2/02 x 2/01 x 185 or1 x 185 or2[mm ]2 x 2402 x 2402 x 2402 x 1202 x 120[AWG] or1 x 350 or1 x 350 or2 x 4002 x 4002 x 400[kcmil]2 x 4/02 x 4/0[Nm]25[lbf.in](222,5)Output Rating (VT)Weightom2 Electrical Installation8MICROMASTER 430Operating Instructions (Compact)

2.22 Electrical InstallationomIssue 10/06Power terminalsFrame Size C (Fig. 2-1)Frame sizes D and E (Fig. 2-2)Frame Size F (Fig. 2-3)Frame Sizes FX and GX (Fig. 2-4)Connection terminals for Frame Sizes C -F (Fig. 2-5)Connection overview for Frame Size FX (Fig. 2-6)Connection overview for Frame Size GX (Fig. 2-7)uals¾¾¾¾¾¾¾.cYou can gain access to the mains and motor terminals by removing the frontcovers.anFrame Size ClPartM"# www.Electrica!Fig. 2-1Removing front covers (Frame Size C)MICROMASTER 430Operating Instructions (Compact)9

Issue 10/06om2 Electrical Installationuals.cFrame Sizes D and Ean13lectricalPartM2Removing front covers (Frame Sizes D and E)www.EFig. 2-210MICROMASTER 430Operating Instructions (Compact)

2 Electrical InstallationomIssue 10/06.cFrame Size Fanuals1calPartM23www.Electri19 mmFig. 2-3Removing front covers (Frame Size F)MICROMASTER 430Operating Instructions (Compact)11

Issue 10/06om2 Electrical Installationuals.cFrame Sizes FX and GX14www.Electri3calPartMan212Fig. 2-4Removing front covers (Frame Sizes FX and GX)MICROMASTER 430Operating Instructions (Compact)

2 Electrical InstallationomIssue 10/06www.ElectricalPartManuals.cAccess to the power supply and motor terminals is possible by removing the frontcovers.Fig. 2-5Connection terminals for Frame Sizes C- FMICROMASTER 430Operating Instructions (Compact)13

Issue 10/06om2 Electrical InstallationHoisting eyes.cShield connectionMains cable PEualsCable opening formains conectionU1/L1, V1/L2, W1/L3anMains cablePhase U1/L1, V1/L2, W1/L3Top adjustment railTop retaining screwConnection DCPS, DCNSStatus Display PanelcaElektronic boxlPConnection DCPA, DCNAartMConnection toY-CapacitorBottom adjustment raillectriBottom retaining screwFan screwsFanwww.EShield connectioncontrol leadsFig. 2-614Fan fusesTransformer adaptionMotor cablePhase U2, V2, W2Motor cablePE Shield connectionConnection overview for Frame Size FXMICROMASTER 430Operating Instructions (Compact)

2 Electrical InstallationomIssue 10/06.cHoisting eyesShield connectionMains cable PEualsCable opening formains conectionU1/L1, V1/L2, W1/L3anMains cablePhase U1/L1, V1/L2, W1/L3Connection toY-CapacitorConnection DCPS, DCNSStatus Display PanelElektronic boxcaBottom adjustment raillPTop adjustment railTop retaining screwartMConnection DCPA, DCNABottom retaining screwlectriFan screwsFanShield connectioncontrol leads.EFan fuseswwwTransformer adaptionMotor cablePhase U2, V2, W2Fig. 2-7Motor cablePE Shield connectionConnection overview for Frame Size GXMICROMASTER 430Operating Instructions (Compact)15