TRANSISTORIZED INVERTER FR-S500 NI STRUCTION MANUAL (BASIC)
TRANSISTORIZED INVERTERFR-S500INSTRUCTION MANUAL (BASIC)Thank you for choosing this Mitsubishi Transistorized inverter.If this is the first time for you to use the FR-S500 series, please read throughthis instruction manual (basic) carefully and use the inverter safely.If you are going to use the inverter for higher-level applications, the FR-S500instruction manual (detailed) [IB(NA)-0600027] is separately available fromwhere you purchased the inverter or your Mitsubishi sales representative.CONTENTS1. CONNECTION OF PERIPHERAL DEVICES . 21.1 Basic Configuration . 22. INSTALLATION METHOD. 52.1 Installation of the Inverter . 53. SPECIFICATIONS OF WIRING AND TERMINALS. 63.1 Terminal connection diagram (Japanese version) . 63.2 Terminal connection diagram (North America version). 93.3 Terminal connection diagram (European version) . 133.4 Main Circuit. 163.5 Control Circuit. 164. OPERATION/CONTROL . 204.1 Setting the Frequency to Perform Operation(Example: Performing Operation at 30Hz). 224.2 Using the setting dial like a potentiometer to perform operation . 234.3 Setting the Parameters . 244.4 Clearing the Parameters. 264.5 Monitoring the Output Current . 275. ADJUSTMENT OF THE FREQUENCY SETTINGPOTENTIOMETER AND INDICATOR . 285.1 Changing the Output Frequency Setting of the FrequencySetting Potentiometer (Bias and gain of frequency settingvoltage (current)) . 285.2 Adjustment (Calibration) of the Frequency Meter (Indicator) . 316. FUNCTION LIST. 326.1 Basic Function Parameter List. 326.2 Explanation of the Basic Function Parameters . 326.3 EXTENDED FUNCTION PARAMETER LIST. 347. ERRORS AND PROTECTIVE FUNCTIONS . 447.1 About Errors (Definitions) . 447.2 Inverter Reset . 468. SPECIFICATIONS. 478.1 Ratings . 478.2 Common Specifications . 519. OUTLINE DRAWINGS . 53Appendix 1 Instructions for Compliance with the EuropeanStandards . 55Appendix 2 Instructions for compliance with U.S. and CanadianElectrical Codes. 57
This instruction manual (basic) provides handling information and precautions foruse of the equipment.Please forward this instruction manual (basic) to the end user.This instruction manual uses the International System of Units (SI). Themeasuring units in the yard and pound system are indicated in parentheses asreference values.This section is specifically about safety mattersDo not attempt to install, operate, maintain or inspect the inverter until you haveread through this instruction manual (basic) and appended documents carefullyand can use the equipment correctly. Do not use the inverter until you have afull knowledge of the equipment, safety information and instructions.In this instruction manual (basic), the safety instruction levels are classified into"WARNING" and "CAUTION".Assumes that incorrect handling may cause hazardousWARNING conditions, resulting in death or severe injury.Assumes that incorrect handling may cause hazardousconditions, resulting in medium or slight injury, or maycause physical damage only.Note that even the CAUTION level may lead to a serious consequenceaccording to conditions. Please follow the instructions of both levels becausethey are important to personnel safety.1. Electric Shock PreventionCAUTIONWARNING! While power is on or when the inverter is running, do not open the frontcover. You may get an electric shock.! Do not run the inverter with the front cover removed. Otherwise, you mayaccess the exposed high-voltage terminals or the charging part of thecircuitry and get an electric shock.! If power is off, do not remove the front cover except for wiring or periodicinspection. You may access the charged inverter circuits and get an electricshock.! Before starting wiring or inspection, check for residual voltages with a meteretc. more than 10 minutes after power-off.! Earth the inverter.! Any person who is involved in the wiring or inspection of this equipmentshould be fully competent to do the work.! Always install the inverter before wiring. Otherwise, you may get an electricshock or be injured.! Perform setting dial and key operations with dry hands to prevent an electricshock.! Do not subject the cables to scratches, excessive stress, heavy loads orpinching. Otherwise, you may get an electric shock.! Do not change the cooling fan while power is on.It is dangerous to change the cooling fan while power is on.! When you have removed the front cover, do not touch the connector abovethe 3-digit monitor LED display. You will get an electric shock.A-1
2. Fire PreventionCAUTION! Mount the inverter to incombustible material. Mounting it to or nearcombustible material can cause a fire.! If the inverter has become faulty, switch off the inverter power. A continuousflow of large current could cause a fire.! Do not connect a resistor directly to the DC terminals P( ), N( ). This couldcause a fire.3. Injury PreventionCAUTION! Apply only the voltage specified in the instruction manual to each terminal toprevent damage etc.! Ensure that the cables are connected to the correct terminals. Otherwise,damage etc. may occur.! Always make sure that polarity is correct to prevent damage etc.! While power is on and for some time after power-off, do not touch the inverteras it is hot and you may get burnt.4. Additional instructionsAlso note the following points to prevent an accidental failure, injury, electricshock, etc.(1) Transportation and installationCAUTION! When carrying products, use correct lifting gear to prevent injury.! Do not stack the inverter boxes higher than the number recommended.! Ensure that installation position and material can withstand the weight of theinverter. Install according to the information in the Instruction Manual.! Do not operate if the inverter is damaged or has parts missing.! When carrying the inverter, do not hold it by the front cover or setting dial; itmay fall off or fail.! Do not stand or rest heavy objects on the inverter.! Check the inverter mounting orientation is correct.! Prevent screws, wire fragments, other conductive bodies, oil or otherflammable substances from entering the inverter.! Do not drop the inverter, or subject it to impact.A-2
CAUTIONEnvironment! Use the inverter under the following environmental conditions:Ambient-10 C to 50 C (14 F to 122 F) (non-freezing)temperatureAmbient humidity 90%RH or less (non-condensing)Storage-20 C to 65 C (-4 F to 149 F) *temperatureIndoors (free from corrosive gas, flammable gas,Ambienceoil mist, dust and dirt)Maximum 1000m (3280.80feet) above sea levelfor standard operation. After that derate by 3% forAltitude,every extra 500m (1640.40feet) up to 2500mvibration(8202.00feet) (91%).5.9m/s2 or less (conforming to JIS C 0040)*Temperatures applicable for a short time, e.g. in transit.(2) WiringCAUTION! Do not fit capacitive equipment such as power factor correction capacitor,radio noise filter or surge suppressor to the output of the inverter.! The connection orientation of the output cables U, V, W to the motor willaffect the direction of rotation of the motor.(3) Trial runCAUTION! Check all parameters, and ensure that the machine will not be damaged by asudden start-up.! When the load GD2 is small (at the motor GD2 or smaller) for 400V from 1.5Kto 3.7K, the output current may vary when the output frequency is in the20Hz to 30Hz range.If this is a problem, set the Pr.72 "PWM frequency selection" to 6kHz orhigher.When setting the PWM to a higher frequency, check for noise or leakagecurrent problem and take countermeasures against it.(4) OperationWARNING! When you have chosen the retry function, stay away from the equipment as itwill restart suddenly after an alarm stop.! The [STOP] key is valid only when the appropriate function setting has beenmade. Prepare an emergency stop switch separately.! Make sure that the start signal is off before resetting the inverter alarm. Afailure to do so may restart the motor suddenly.! The load used should be a three-phase induction motor only. Connection ofany other electrical equipment to the inverter output may damage theequipment.! Do not modify the equipment.A-3
CAUTION! The electronic overcurrent protection does not guarantee protection of themotor from overheating.! Do not use a magnetic contactor on the inverter input for frequentstarting/stopping of the inverter.! Use a noise filter to reduce the effect of electromagnetic interference.Otherwise nearby electronic equipment may be affected.! Take measures to suppress harmonics. Otherwise power harmonics from theinverter may heat/damage the power capacitor and generator.! When a 400V class motor is inverter-driven, it should be insulation-enhancedor surge voltages suppressed. Surge voltages attributable to the wiringconstants may occur at the motor terminals, deteriorating the insulation of themotor.! When parameter clear or all clear is performed, each parameter returns tothe factory setting. Re-set the required parameters before starting operation.! The inverter can be easily set for high-speed operation. Before changing itssetting, fully examine the performances of the motor and machine.! In addition to the inverter's holding function, install a holding device to ensuresafety.! Before running an inverter which had been stored for a long period, alwaysperform inspection and test operation.(5) Emergency stopCAUTION! Provide a safety backup such as an emergency brake which will prevent themachine and equipment from hazardous conditions if the inverter fails.(6) Maintenance, inspection and parts replacementCAUTION! Do not carry out a megger (insulation resistance) test on the control circuit ofthe inverter.(7) Disposing of the inverterCAUTION! Treat as industrial waste.(8) General instructionsMany of the diagrams and drawings in this instruction manual (basic) show theinverter without a cover, or partially open. Never run the inverter in this status.Always replace the cover and follow this instruction manual (basic) whenoperating the inverter.A-4
Japanese Power Supply Harmonic Suppression GuidelineThe "harmonic suppression guideline for household appliances and generalpurpose products" issued by the Ministry of Economy, Trade and Industry(formerly Ministry of International Trade and Industry) in September 1994 appliesto the FR-S500 series other than the three-phase 400V class. By installing theFR-BEL or FR-BAL power factor improving reactor, this product complies with the"harmonic suppression techniques for transistorized inverters (input current 20Aor less)" established by the Japan Electrical Manufacturers' Association.Product Checking and Parts IdentificationUnpack the inverter and check the capacity plate on the front cover and the ratingplate on the inverter side face to ensure that the product agrees with your orderand the inverter is intact.Part names and platesRating plateInverter typeInput ratingOutput ratingOperation panelSerial numberFront coverWiring coverCapacity plateInverter typeSerial numberInverter typeFR - S520 - 0.1 K SymbolS520S540S520SS510WVoltage ClassRepresentsThree-phase 200V class the inverterThree-phase 400V class capacity "kW ".Single-phase 200V classSingle-phase 100V classSymbolVersionJapaneseNone specificationNA North Protective StructureNone Standard structureWith RS-485 communicationRfunctionTotally enclosed structureCIP40Only for Japanese version Removal and reinstallation of the front coverRemove the front cover by pulling it towardyou in the direction of arrow.FR-S520(S)-0.1K to 0.75K FR-S520(S)-1.5KTo reinstall, match the cover to the inverter FR-S510W-0.1K to 0.4K FR-S520-2.2K, 3.7KFR-S540-0.4K to 3.7Kfront and install it straight.FR-S510W-0.75K Removal and reinstallation of the wiring coverThe cover can be removed easily by pulling ittoward you.To reinstall, fit the cover to the inverter alongthe guides.Wiring cover1
Type with RS-485 communication function When using the RS-485 connector to wire thecable, you can cut off the lug of the wiring coverto wire it. (Cutting off the lug provides protectivestructure IP10.)LugCAUTIONThe connector above the operation panel is formanufacturer use. Do not touch it as doing somay cause an electric shock.1. CONNECTION OF PERIPHERAL DEVICES1.1 Basic ConfigurationPower supplyUse within the permissible power supply specificationsof the inverter. (Refer to page 47.)(NFB)or(ELB)No-fuse breaker or earth leakage circuit breakerThe breaker must be selected carefully sincean in-rush current flows in the inverter at power-on.Magnetic contactor(MC)AC reactor(FR-BAL)Do not use this magnetic contactor to start and stop theinverter. Doing so will cause the inverter life to be shorter.Installation of reactorsThe reactors must be used when the power factor is to beimproved or the inverter is installed near a large power supplysystem (500kVA or more and wiring distance within 10m (32.81feet)).Make selection carefully.InverterThe inverter life is influenced by ambienttemperature. The ambient temperature shouldbe as low as possible within the permissiblerange. (Refer to page 51.)Earth (Ground)DC reactor(FR-BEL)Wrong wiring might lead to inverter damage. Thecontrol signal lines must be kept fully away fromthe main circuit to protect them from noise.(Refer to page 6.)Devices connected to the outputDo not connect a power capacitor, surge suppressoror radio noise filter to the output side.Earth (Ground)Earth (Ground)To prevent an electric shock, always ground the motorand inverter.For reduction of induction noise from the power line of the inverter,it is recommended to wire the ground cable by returning it to theground terminal of the inverter. (For details of noise reductiontechniques, refer to the instruction manual (detailed).)2
Selection of peripheral devices (Selection changes with thepower supply input specifications of the inverter.)FR-S520-0.1K to 3.7K(-R)(-C)FR-S520-0.1K to 2.2KFR-S5203.7KPowerPowerRatedFactorFactorcurrent ofCircuitImproving 30AF/5A0.4K (*3)0.4K (*3)FR-BALFR-BEL30AF/5A0.4K (*3)0.4K ticContactor(MC)Cables (mm2)(*2)R, S, T U, V, -N203.53.5FR-S540-0.4K to 3.7K(-R)FR-S540-0.4K to 3.7K-EC(R)FR-S540-0.4K to rFactorcurrent ofCircuitImproving tactor(MC)Cables (mm2)(*2)R, S, T U, V, WS-N1022S-N1022S-N1022S-N2022S-N2022
FR-S520S-0.1K to 1.5K(-R)FR-S520S-0.2K to atedFactorFactorcurrent ofImproving icContactor(MC)Cables (mm2)(*2)R, SU, V, W L1, N S-N1022S-N1022S-N2022S-N2022S-N2122FR-S510W-0.1K to 0.75K(-R)FR-S510W-0.1K to current ofImproving *4)FR-BAL30AF/10A 0.75KFR-BAL30AF/15A 1.5KFR-BAL30AF/20A 2.2KFR-BAL30AF/30A 3.7KMagneticContactor(MC)Cables (mm2)(*2)R, SU, V, WS-N1022S-N1022S-N2022S-N203.52*1 For installations in the United States or Canada, the circuit breaker must be inverse timeor instantaneous trip type.*2 The size of the cable indicated assumes the wiring length of 20m (65.62feet).*3 The power factor may be slightly lower.*4 The single-phase 100V power input model does not allow the power factor improving DCreactor to be fitted.4
2. INSTALLATION METHOD2.1 Installation of the InverterEnclosure surface mountingMounting inside enclosureFix the frontcover and wiringcover afterremoving them.When containing two or moreinverters, install them in paralleland provide cooling measures.Leave enough clearancesand provide cooling measures. Install the inverter under the following conditions.Vertical mountingAmbient temperatureand humidityEnough clearances1cm(0.39inch)or moreVerticalTemperature: -10 C to 50 C(14 F to 122 F)Humidity: 90%RH maximum10cm(3.94inch)or more10cm(3.94inch)or more1cm(0.39inch)or moreThese clearances are also necessaryfor changing the cooling fan.(1.5K or more) The inverter consists of precision mechanical and electronic parts. Never installor handle it in any of the following conditions as doing so could cause anoperation fault or failure.Direct sunlightVibration(5.9m/s2 or more)High temperature,high humidityHorizontal placementVertical mounting(When mountedinside enclosure)Transportation byholding front coveror dialOil mist, flammablegas, corrosive gas,fluff, dust, etc.Mounting tocombustiblematerial5
3. SPECIFICATIONS OF WIRING AND TERMINALS3.1 Terminal connection diagram (Japanese version)FR-S520-0.1K to 3.7K (-R) (-C)FR-S540-0.4K to 3.7K (-R)InverterNFB MCExternal transistor common24VDC power supplyContact input common (source)PCForward rotation start STFRMLow RL*5*6 B*5*5*6 CFrequency setting signals (Analog)(*3)SOURCE10 ( 5V)2 0 to 5VDC Selected0 to 10VDC5 Current input (-)4 to 20mADC ( )FMRunningIndicator1mA full-scaleAnalog meter(Digital indicator)1mACalibrationresistor (*2)4 (4 to 20mADC)When using the current input asthe frequency setting signal, set"4" in any of Pr. 60 to Pr. 63 (inputterminal function selection), assignAU (current input selection) to anyof terminals RH, RM, RL and STR,and turn on the AU signal.Main circuit terminal,SINKAlarmoutputOperation statusoutputSE Open collectorOpenoutput common collectoroutputs*6 RUNContact input common SDControl input signals(No voltage inpu
or less)" established by the Japan Electrical Manufacturers' Association. Product Checking and Parts Identification Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact. Part names and plates Front cover
Thank you for choosing this Mitsubishi transistorized inverter. If this is the first time for you to use the FR-S500 series, please read through this instruction manual (basic) carefully and use the inverter safely. If you are going to use the inverter for higher-level applications, the
Switches the inverter ON or OFF, resets the inverter 5.2 Inverter Status LED's 5.2.1 Inverter Switched Off 5.2.2 Inverter Switched ON 5.2.3 Overload "STATUS LED" Blinking indicates that the inverter is switched off. "STATUS LED" steady ON and the other LEDS rotating in a clockwise direction indicates that the inverter is switched on a
Thank you for choosing this Mitsubishi transistorized inverter. If this is the first time for you to use the FR-S500 series, please read through this instruction manual (basic) carefully and use the inverter safely. If you are going to use the inverter for higher-level applications, the
Thank you for choosing this Mitsubishi Transistorized inverter. This instruction manual (detailed) provides instructions for advanced use of the FR-S500 series inverters. Incorrect handling might cause an unexpected fault. Before using the inverter, always read this instruction manual and the
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