HARD TO FILL FUEL TANK - Infiniti G37 Coupe, Sedan, And .
ctober 28, 2008HARD TO FILL FUEL TANKApplied Vehicles has been amended and the Classification was changed to FE. No other content has changed.Please discard all earlier versions.APPLIED VEHICLES: 2003 – 2006 G35 Sedan (V35)2007 – 2008 G35 Sedan (V36)2003 – 2007 G35 Coupe (CV35)2008 G37 Coupe (CV36)2006 – 2008 M (Y50)IF YOU CONFIRMThe fuel tank is difficult to fill more than ½,NOTE: Filling nozzle continues to click OFF when the fuel tank is more than ½ full.ACTIONSInstall the Cut Bracket (cover) onto the Fill Limit Vent Valve (FLVV) inside the fuel tank (see ServiceProcedure).NOTE: All fuel must be removed from the tank for this procedure.IMPORTANT: The purpose of "ACTIONS" (above) is to give you a quick idea of the work you will beperforming. You MUST closely follow the entire Service Procedure as it contains information that is essential tosuccessfully completing this repair.Infiniti Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are properly trainedindividuals who have the equipment, tools, safety instruction, and know-how to do a job properly and safely. NOTE: If you believethat a described condition may apply to a particular vehicle, DO NOT assume that it does. See your Infiniti dealer to determine if thisapplies to your vehicle.1/8
PARTS INFORMATIONDescriptionCut Bracket - (FLV Valve Cover)O-ring (for fuel pump opening)PART #17366 – EY80A17342 – 01A00Quantity11CLAIMS INFORMATIONSubmit a Primary Part (PP) type line claim using the following claims coding:G35 (V35) Sedan, G35 (CV35) Coupe, G35 (V36) Sedan, G37 (CV36) Coupe.DESCRIPTIONPFPOP CODESYMDIAFLV Valve Cover – Install(1)FX32AAZE32(1) Reference the FAST Parts Catalog and use the applicable Tank Assy-Fuel P/N as the PFPFRT0.6 hrsOR:M35/45 (Y50) with non-power seatDESCRIPTIONPFPOP CODESYMDIAFLV Valve Cover – Install(1)FX32AAZE32(1) Reference the FAST Parts Catalog and use the applicable Tank Assy-Fuel P/N as the PFPFRT0.7 hrsOR:M35/45 (Y50) with power seatDESCRIPTIONPFPOP CODESYMDIAFLV Valve Cover – Install(1)FX33AAZE32(1) Reference the FAST Parts Catalog and use the applicable Tank Assy-Fuel P/N as the PFP2/8FRT0.9 hrsITB08-041a
SERVICE PROCEDURENOTE: The procedure in this bulletin will require placing your entire arm into the fuel tank. The fuel tankmust be empty for this procedure.1. Remove the fuel pump from the fuel tank. Refer to Section FL in the Service Manual for fuel pump removal information. CAUTION: The fuel tank is required to be less than 7/8 full before removing the fuel pump in order toprevent fuel spillage from the fuel pump opening.2. Cut / split the side of a piece of rubber tube(vacuum line) and place it on the edge of the fuelpump opening. RubberhoseThis will protect your hands and arms fromthe sharp edge of the fuel tank.Figure 1Before continuing with this procedure: Make sure the fuel tank is empty. Read through all of the steps and understand the procedure.3/8ITB08-041a
3. Hold the Cut Bracket (cover) so the open side ofthe cover is towards the passenger side of thevehicle.Cover forFLV valvePassenger sideNOTE: There is very little room inside the tank tomaneuver the cover. You should hold it in the“installation direction” as you put it into the tank.Figure 24. While holding the cover, reach into the tank.FLV Valve is inthis area.Figure 34/8ITB08-041a
5. Maneuver the cover to the FLV valve and snap the cover onto the valve. The FLV valve is located in the middle upper area of the tank. Refer to Figures 4 through 8.The side of the fuel tank has been cut away to show installation of the cover.Fuel pumpopeningCoverFLV ValveFigure 4See Photos on the next two pages (Figures 5 – 8).5/8ITB08-041a
Snap cover into place fromthis sideThen turn / twist the coverinto position.Cut Bracket (cover) installedon FLV valve.Figure 5Tabs hold the covertight on the sides ofthe FLV valve.Clip at the top of thecover clips onto theport on top of theFLV valve.Open side ofcoverFigure 66/8ITB08-041a
FLV valve without coverPort at top ofFLV ValveFigure 7View from inside the tank with the cover installed on the FLV valveFigure 87/8ITB08-041a
6. Use a mirror to confirm the cover is installedcorrectly.Figure 97. Reinstall all parts removed in reverse order.NOTE: Make sure to use a new O-ring (P/N 17342 – 01A00) on the fuel pump opening.8/8ITB08-041a
APPLIED VEHICLES: 2003 – 2006 G35 Sedan (V35) 2007 – 2008 G35 Sedan (V36) 2003 – 2007 G35 Coupe (CV35) 2008 G37 Coupe (CV36) 2006 – 2008 M (Y50) IF YOU CONFIRM The fuel tank is difficult to fi
5-6 FUEL SYSTEM AND THROTTLE BODY FUEL TANK LIFT-UP Remove the front seat. ( 7-4) Remove the fuel tank mounting bolts. Lift and support the fuel tank with its prop stay. FUEL TANK REMOVAL Lift and support the fuel tank with its prop stay. (L7above) Disconnect the fuel pump lead wire coupler 10. Pla
3- Differential surge tank: an orifice tank having a riser is called differential tank. 4- One- way surge tank: in a one way surge tank the liquid flows from the tank into the pipeline only when the pressure in the pipeline drops below the liquid level in the surge tank. 5- Closed surge tank: if the top of the tank is closed and there is
Fuel transfer pump (35) is mounted on the back of unit injector hydraulic pump (1). The fuel transfer pump pushes pressurized fuel out of the outlet port and the fuel transfer pump draws new fuel into the inlet port. Fuel is drawn from fuel tank (12) and flows through two micron fuel filter (11) . Fuel flows from fuel filter (11) to the inlet .
Fuel volume capacity of LH tank volume in RH tank. This is the normal condition, before the fuel in the RH tank is completely consumed. Zone 2 --The LH voltage is above full threshold and RH is below empty threshold. This is also known as the deadband zone. Fuel volume volume in LH tank deadband volume - fuel used since entering zone.
of the Hino Truck limited warranties. Fuel Sender Gasket Replacement a) Labor Charge: 0.4 Hours–Fuel tank mounted behind cab 1.4 Hours –Fuel tank mounted under cab b) Warranty Code: 82662 c) Trouble Code: 11 d) Operation Code: 82601BRE–Fuel tank mounted behind cab 82601DRE–Fuel tank mounted under cab e) Part Number: 83361E0040
The fuel pump should be mounted below the fuel tank or at least the bottom 25% of the fuel tank for the pump to work properly. If necessary put a cover over it to keep the environment away form the pump. A fuel filter is to be installed in the fuel line PRIOR to the fuel pump. Premature failure of the pump can be the result of improper fuel .
When Adding Fuel · Turn engine off and let engine cool at least 2 minutes before removing the fuel cap. · Fill fuel tank outdoors or in well-ventilated area. · Do not overfill fuel tank. Fill tank to approximately 1.5 inches (38 mm) below to
prevent tank uplifting, the following are minimum requirements for different types of common tank supports and surfaces upon which the tank shall be placed. Tank Supports – Tank supports shall be either (a) types that are included under the tank Listing (steel saddles welded to tank), or (b) 1.25" diameter
