Insulation Strategies To Meet Upcoming Code And Above

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Insulation Strategies to MeetUpcoming Code and Above CodePrograms3/2/2012Christopher Little, BASF Corporation, Center for Building Excellence1

Presentation Overview Innovative insulating & wall assembly strategies Typical assembly New innovations Features & benefits of each3/2/20122

Typical Site Built Residential WallConcept: Site built wood frame wall with exterior sheathing and batt insulationComponents: Exterior Finish (bulk moisture control) Building wrap Exterior sheathing 2x4 Studs @16” O.C. Batt Insulation ( /- 3.7 R per inch) Gypsum boardSite‐builtBenefits: Relatively low costICF3/2/20123

Typical Site Built Residential WallKey performance deficiencies Low effective R-value Difficulty meeting IECC 2012 R-valuerequirements with 2x4 stud cavity Thermal bridging due to non-continuousinsulation Air leakage points No vapor control layer3/2/20124

Innovative SolutionsStructural Insulated Panels (SIP)Concept: EPS or Polyurethane sandwiched between sheathing to create ahighly insulated wallComponents: Moisture barrier control layer Wood sheathing Rigid foam insulation core EPS - R-3 to R-4.5 per inchor Closed cell spray foam insulation – R-6 to R-7 per inch 2x4 or 2x6 StudsBenefits: R-value increases with thickness of SIP Minimal thermal bridging Panelization creates labor and construction cycling benefits Can achieve R-21 to R-55 in the whole assembly3/2/20125

Structural Insulated Panels (SIP)Key Performance Metrics Code & Above Compliance: Can meet wall insulation requirements for all climate zones at 4 inch thickness Key Control Layer Placement: Thermal– rigid insulation Vapor– exterior finish Bulk moisture- exterior cladding Air- rigid insulation Applicability per climate Zone: Suitable for all climate zones3/2/20126

Innovative SolutionsInsulated Concrete Forms (ICF)Concept: EPS blocks are together and filled with concrete to create ahighly insulated wallComponents: Exterior Finish Moisture barrier Rigid foam insulation, R-3 to R-4.5 per inch Concrete RebarBenefits: High R-value increases with thickness of ICF High resistance to severe weather/ high wind speeds Potential for HVAC equipment size reduction3/2/20127

Insulated Concrete Forms (ICF)Key Performance metrics Code & Above Compliance: Meets wall insulation requirements for all climate zones Key Control Layer Placement: Thermal– rigid insulation Vapor– exterior finish Bulk moisture- exterior finish Air- exterior finish Applicability per climate Zone: Suitable for all climate zones3/2/20128

Innovative SolutionsHybrid cavity with continuous exterior insulationConcept: Typical site built stud wall with a flash coat of closed cell SPF in thecavity, and your favorite fibrous insulation filling the rest of the cavityComponents: Insulated exterior sheathing Integral moisture control layer Separate moisture control layer Closed cell SPF 1-2 inches @ R-6.7 per inch Air permeable insulation, avg 3.7 R per inch 2x4 or 2x6 Studs Gypsum boardBenefits: Reduced air infiltration due to air sealing properties of spray foam SPF can be vapor permeable or a vapor barrier depending on thickness Increased R-value without significantly increased depth Potential for HVAC equipment size reduction Suitable for walls and ceilings3/2/20129

Hybrid insulation wallKey performance metrics Code & Above Compliance: Meets insulation requirements for all climate zones using 2x4 construction Key Control Layer Placement: Thermal– High density foam, air permeable insulation Vapor– Joint sealed exterior continuous insulation Bulk moisture- exterior cladding Air- Closed cell SPF, Joint sealed exterior continuous insulation Applicability per climate Zone: Suitable for all climate zones3/2/201210

Example of Optimized Approach SIP Roof, 8 inch R-49 Hybrid Insulation wall, 2x4 R-24 ICF Foundation wall, 11.5 inch R-25 Exceeds code and above requirementsfor all climate zones!3/2/201211

Thank you! Christopher Little, Construction Science AdvisorBASF Corporation, Center for Building Excellence Email: Chris.Little@BASF.com3/2/201212

Structural Insulated Panels (SIP) Concept: EPS or Polyurethane sandwiched between sheathing to create a highly insulated wall Components: Moisture barrier control layer Wood sheathing Rigid foam insulation core EPS - R-3 to R-4.5 per inch or Closed cell spray foam ins

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