G Class Axles & Propeller Shafts

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G ClassAxles & Propeller Shafts217 HO 04 Axles(IC GC OP TF) 2-17-03

These technical training materials are current as of the date noted on the materials, and may be revised or updated without notice. Alwayscheck for revised or updated information.To help avoid personal injury to you or others, and to avoid damage to the vehicle on which you are working, you must always refer to thelatest Mercedes-Benz Technical Publication and follow all pertinent instructions when testing, diagnosing or making repair.Illustrations and descriptions in this training reference are based on preliminary information and may not correspond to the final US versionvehicles. Refer to the official introduction manual and WIS when available.Copyright Mercedes-Benz USA, LLC, 2003Reproduction by any means or by any information storage and retrieval system or translation in whole or part is not permitted without writtenauthorization from Mercedes-Benz USA, LLC or its successors.Published by Mercedes-Benz USA, LLCPrinted in U. S.A.2

Front Axle Maintenance Every 2 years check / correct grease packing of joint housing Every B service check oil level Oil change- 60,000 miles or 5 years since last change Oil grade- SAE 85W 90, 90 (sheet #231.1)1.4 liters or 1.5 quarts3

Rear Axle Maintenance Every B service check oil level Oil change- 60,000 miles or 5 years since last change Oil grade- SAE 85W 90, 90 (sheet #231.1)1.8 liters or 1.9 quarts4

Propeller Shaft MaintenanceUniversal Joints Every A & B service lubricate Requires MB long life grease(000 989 63 51) Lubricate U-joints until new grease exitsSlip Joints Every A & B service lubricate Requires MB long life grease(000 989 63 51) Use drive-on lift- Do not overfill, lubricate with 3 - 4strokes (approx. 3 cm³)Note: U-joints not serviceable(replace propeller shaft)5

Propeller ShaftsPropeller shaft totransfer casePropeller shaft torear differentialNote: “Phased-off” universal jointsPropeller shaft tofront differential6

Propeller ShaftsPrior to removal of any propeller shaft:– Mark the installed position of shafts to flanges!When installing new propeller shafts observe the following:– Slip joints must be assembled arrow to arrow or arrow to greasenipple– Rotate the shaft while tightening evenly to prevent binding of joints7

Propeller ShaftInstallation of input propeller shaft:– color marks must be installed 180º offset8

Axle Centerpiece6.7.8.9.24.25.26.27.28.29.30.Drive shaft, leftDrive shaft, rightAxle housingDrive flangeFiller plugCrown wheelDifferential coverSpider gearsDrive pinionDifferential housingDifferential side gearsFully serviceable - Use correct tools as described in WIS9

Pinion Seals2. Ring3. Oil retainer4. Compression ring5. O-ring6. Inner radial seal ring7. Outer radial seal ringReplacing pinion seal:P33.30-0352-01 Prior to removing drive flange measure friction torque (without wheels)Mark drive flange to drive pinion, unlock and remove nutRemove drive flange with puller (do not use hammer)Remove seals and replace as per WISInstall drive flange with new nut and tighten until friction torque is 0.5 Nmhigher than previously measured Lock nut by bending tab10

Front AxleUnit # 730.390(type VI in WIS window)

Joint HousingSteering knuckle pinOne mounting bolt hasa secondary functionas a steering lock stop.Seal retainerSteering knuckle arm12

Joint Housing5. Joint housing6. Wheel hub7. Grease cap8. Inner slotted nut9. Tab washer10. Outer slotted nut11. Drive shaft12. Tapered roller bearingP33.20-0473-09Fully serviceable - Use correct tools as described in WIS13

Joint Housing Bearings Tapered roller bearings- wheel bearings (2)- steering knuckle (2) Bushing- drive shaftTool for wheel bearing adjustment463 589 00 70 0014

Steering KnuckleSteeringknucklepre-loadadjustingshims15

Steering Knuckle With joint housing removed,tapered roller bearings areaccessible Watch for cup-shapedwashers (chrome at bottom)and shims on outer surface Upper and lower bearingshave different insidediameters If parts replaced adjustbearing pre-load16

Steering Knuckle Pre-loadStep 1:Install the guide ring tool thatfits the axle driveshaft sealposition in the joint housingwithout play.460 589 01 14 0017

Steering Knuckle Pre-loadStep 26.0mmInstall 4.0mm and 6.0mm spacerson steering knuckle arm as shown.4.0mm463 589 00 23 002.0mmInstall 2.0mm spacer on steeringknuckle pin.18

Steering Knuckle Pre-loadStep 3Install steering knuckle pin and arm.Tighten clamp (460 589 04 31 00) untilthere is no play in steering knuckle mount.Step 4Measure gap (feeler gauge) at top forsteering knuckle pin (Gap A) and atbottom for steering knuckle arm (Gap B).19

Steering Knuckle Pre-loadDetermine shim required:2.15 mm- Gap A2mm shim needed on steering knuckle pin2.15 mm6mm4mm- Gap B shim needed on steering knuckle arm20

Joint Housing SealsWheel bearingSeal retainerDriveshaft21

Joint Housing SealsJoint housing is sealed to “ball” using:Paper gasketSealing ringSteel ringDriveshaft seal22

Driveshaft1. Hose clip2. Rubber boot3. Spring washer4. Joint piece5. BushingPliers - 000 589 52 37 00P33.30-0345-11Fully serviceable - Use correct tools as described in WIS23

Rear AxleUnit # 741.142(type HI in WIS window)

Driveshaft2- Bearing cap3- Radial shaft seal4- Gasket6- Bearing7- Seal8- Locking plateDriveshaft (Left shown, with extra splines for shift lock)9.1 - Grooved nut withRH thread9.2 - Grooved nut withLH threadFully serviceable - Use correct tools as described in WIS25

Driveshaft Bearing9.19.2RH threadLH thread(with groove)Double tapered roller bearing26

DriveshaftRepairs to bearings and seals: Remove differential lockshift cylinder (left only)Remove bearing cap boltsand pull out driveshaftSlide special tool forremoving grooved nutover driveshaftSecure driveshaft in viseUnlock & remove groovednut and locking platePress off roller bearingReplace bearing coverseal and gasketReassemble according toWIS ensuring that lockingplate is installed correctly1.2.3.4.5.ABS sensorMounting boltsBearing capDriveshaftAxle tube460 589 01 07 0027

Driveshaft Torque grooved nut (500Nm) 370 ft lb Grooved nut secured with washer to prevent rotation in both directions28

Driveshaft Seals3. Driveshaft seal4. Gasket7. Square seal29

Prior to removal of any propeller shaft: – Mark the installed position of shafts to flanges! When installing new propeller shafts observe the following: – Slip joints must be assembled arrow to arrow or arrow to grease nipple – Rotate the shaft while tightening evenly to prevent binding of joints. 8. Propeller Shaft.

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