Air/Hydraulic Bottle Jack - Harbor Freight Tools
Air/Hydraulic Bottle JackSpecifications94487 12-Ton Air/Hydraulic JackWeight Capacity12 Tons (24,000 lb.)Maximum Height20-1/8 IN. (with screw cap extended)Minimum Height10-1/4 IN.Maximum AirPressure120 PSIAir Inlet1/4 IN. - 18 NPT95553 20-Ton Air/Hydraulic JackWeight Capacity20 Tons (40,000 lb.)Maximum Height20 IN. (with screw cap extended)Minimum Height10-1/4 IN.Maximum AirPressure120 PSIAir Inlet1/4 IN. - 18 NPTWhen unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken,please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.Visit our website at: http://www.harborfreight.comCopyright 2006 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shapeor form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuingimprovements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.Manual Revised 11e
Save This ManualKeep this manual for the safety warnings andprecautions, assembly, operating, inspection,maintenance and cleaning procedures. Write theproduct’s serial number on the front page of theuser’s manual (or month and year of purchase ifproduct has no number). Keep this manual and thereceipt in a safe and dry place for future reference.Safety Alert Symboland Signal WordsIn this manual, on the labeling, and all otherinformation provided with this product:This is the safety alert symbol. It isused to alert you to potential personalinjury hazards. Obey all safetymessages that follow this symbolto avoid possible injury or death.DANGER indicates a hazardous situation which,if not avoided, will result in death or serious injury.IMPORTANT SAFETYWARNINGSINSTRUCTIONS PERTAININGTO A RISK OF FIRE,ELECTRIC SHOCK, ORINJURY TO PERSONSWARNING – When using tools, basic precautionsshould always be followed, including the following:Generala.Work Areaa.Keep the work area clean and well lighted.Cluttered benches and dark areas increase therisks of electric shock, fire, and injury to persons.b.Do not operate the tool in explosiveatmospheres, such as in the presenceof flammable liquids, gases, or dust.The tool is able to create sparks resultingin the ignition of the dust or fumes.c.Keep bystanders, children, and visitors awaywhile operating the tool. Distractions areable to result in the loss of control of the tool.WARNING indicates a hazardous situation which,if not avoided, could result in death or serious injury.CAUTION, used with the safety alert symbol,indicates a hazardous situation which, if notavoided, could result in minor or moderate injury.Personal Safetya.Stay alert. Watch what you are doing anduse common sense when operating the tool.Do not use the tool while tired or under theinfluence of drugs, alcohol, or medication.A moment of inattention while operating thetool increases the risk of injury to persons.b.Dress properly. Do not wear looseclothing or jewelry. Contain long hair.Keep hair, clothing, and gloves away frommoving parts. Loose clothes, jewelry, orlong hair increases risk of injury to persons asa result of being caught in moving parts.c.Avoid unintentional starting. Be sure theTrigger is not depressed before connectingto the air supply. Do not carry the tool withthe Trigger depressed or connect the tool tothe air supply with the Trigger depressed.d.Do not overreach. Keep properfooting and balance at all times.Proper footing and balance enables bettercontrol of tool in unexpected situations.NOTICE is used to address practicesnot related to personal injury.CAUTION, without the safety alert symbol, is usedto address practices not related to personal injury.Page 2To reduce the risks of electric shock,fire, and injury to persons, read all theinstructions before using the tool.For technical questions, please call 1-800-444-3353.SKU 94487 95553
Use safety equipment. A dust mask,non‑skid safety shoes and a hard hat mustbe used for the applicable conditions.Wear heavy‑duty work gloves during use.Servicea.Tool service must be performed onlyby qualified repair personnel.f.Always wear eye protection.Wear ANSI‑approved safety goggles.b.When servicing a tool, use only identicalreplacement parts. Use only authorized parts.g.Always wear hearing protection whenusing the tool. Prolonged exposure to highintensity noise is able to cause hearing loss.c.Use only the lubricants supplied with thetool or specified by the manufacturer.e.Tool Use and Carea.Do not force the tool. Use the correct tool for theapplication. The correct tool will do the job betterand safer at the rate for which the tool is designed.b.Do not use the tool if the switchdoes not turn the tool on or off.Any tool that cannot be controlled with theswitch is dangerous and must be repaired.c.Disconnect the tool from the air sourcebefore making any adjustments, changingaccessories, or storing the tool. Such preventivesafety measures reduce the risk of starting thetool unintentionally. Turn off and detach the airsupply, safely discharge any residual air pressure,and release the throttle and/or turn the switch toits off position before leaving the work area.d.Store the tool when it is idle out of reachof children and other untrained persons.A tool is dangerous in the hands of untrained users.e.Maintain the tool with care.A properly maintained tool reduces therisk of binding and is easier to control.f.Check for misalignment or binding of movingparts, breakage of parts, and any othercondition that affects the tool’s operation.If damaged, have the tool serviced before using.Many accidents are caused by poorlymaintained tools. There is a risk ofbursting if the tool is damaged.g.Use only accessories that are identified by themanufacturer for the specific tool model. Use ofan accessory not intended for use with the specifictool model, increases the risk of injury to persons.SKU 94487 95553Air Sourcea.Never connect to an air source thatis capable of exceeding 200 psi.Over pressurizing the tool may causebursting, abnormal operation,breakage of the tool or serious injuryto persons. Use only clean, dry, regulatedcompressed air at the rated pressure or within therated pressure range as marked on the tool.Always verify prior to using the tool that the airsource has been adjusted to the rated air pressureor within the rated air-pressure range.b.Never use oxygen, carbon dioxide, combustiblegases or any bottled gas as an air sourcefor the tool. Such gases are capable ofexplosion and serious injury to persons.SAVE THESEINSTRUCTIONS.For technical questions, please call 1-800-444-3353.Page 3
Symbols and SpecificSafety InstructionsSymbol DefinitionsSymbolPSIProperty or statementPounds per square inch of pressureCFMCubic Feet per Minute flowSCFMCubic Feet per Minute flowat standard conditionsNPTNational pipe thread, taperedNPSNational pipe thread, straight13.Inspect before every use; do not useif parts loose or damaged.14.Do not exceed 120 PSI air pressure.15.Maintain labels and nameplates on Bottle Jack.These carry important safety information.If unreadable or missing,contact Harbor Freight Tools for a replacement.16.Bleed the hydraulic system before its initial use.17.Do not leave tool unattended when it isconnected to a compressed air supply.Release tool’s load, and disconnect fromcompressed air supply before leaving.18.This product is not a toy.Keep it out of reach of children.19.When lifting only one wheel, make sure tosupport load immediately with one jack stand(not included) placed under side of vehicle beinglifted. Align saddle of jack stand directly undervehicle’s seam or recommended lifting point.20.When lifting entire front end or rear end ofvehicle, make sure to support load immediatelywith two jack stands. Align saddles of jackstands directly under vehicle’s frame orrecommended lifting points. Also, make surejack stands are adjusted at the same height.21.Do not use Bottle Jack with the vehicle’sengine running. When running, the vehicle’sengine produces carbon monoxide, a colorless,odorless, toxic fume that, when inhaled,can cause serious personal injury or death.22.Keep hands and feet away from all movingparts of the Bottle Jack when applying orreleasing a load. Keep people and animals ata safe distance when using the Bottle Jack.23.Do not allow anyone in vehiclewhen using Bottle Jack.WARNING markingconcerning Risk of Eye Injury.Wear ANSI‑approved eye protection.WARNING marking concerning Risk ofHearing Loss. Wear hearing protection.WARNING marking concerningRisk of Respiratory Injury. WearNIOSH‑approved dust mask/respirator.WARNING marking concerningRisk of Explosion.Specific Safety Instructions1.Failure to heed these markings may result inpersonal injury and/or property damage:2.Study, understand, and follow all instructionsbefore operating this device.3.Do not exceed rated capacity.4.Use only on hard, level surfaces.24.5.Lifting device only. Immediately after lifting,support the vehicle with appropriate means.Do not use Bottle Jacks to lift both endsof a vehicle at the same time.25.6.Do not adjust safety valve.Before lowering the Bottle Jack, make suretool trays, jack stands, and all other tools andequipment are removed from under the vehicles.7.Wear ANSI-approved safety goggles andheavy-duty work gloves during use.26.8.Keep clear of load while lifting and lowering.9.Lower load slowly.10.Do not use for aircraft purposes.The warnings, precautions, and instructionsdiscussed in this manual cannot cover allpossible conditions and situations that may occur.The operator must understand that common senseand caution are factors, which cannot be built intothis product, but must be supplied by the operator.11.Apply parking brake and chocktires before lifting vehicle.12.Lift vehicle only atmanufacturer‑recommended locations.Page 4SAVE THESEINSTRUCTIONSFor technical questions, please call 1-800-444-3353.SKU 94487 95553
Initial Tool Set Up/AssemblyRead the ENTIRE IMPORTANT SAFETYINFORMATION section at the beginning ofthis manual including all text undersubheadings therein before set up or use ofthis product.Note: For additional information regarding theparts listed in the following pages, refer to theAssembly Diagram near the end of this manual.3.Turn the tool’s throttle or switch to theoff position; refer to Operation sectionfor description of controls.4.Close the in-line shutoff valve betweenthe compressor and the tool.5.Turn on the air compressor according tothe manufacturer’s directions and allow itto build up pressure until it cycles off.6.Adjust the air compressor’s output regulatorso that the air output is enough to properlypower the tool, but the output will not exceedthe tool’s maximum air pressure at any time.Adjust the pressure gradually, while checking theair output gauge to set the right pressure range.7.Inspect the air connections for leaks.Repair any leaks found.8.If the tool will not be used at this time, turn offand detach the air supply, safely discharge anyresidual air pressure, and release the throttleand/or turn the switch to its off position to preventaccidental operation.Note: This air tool may be shipped with a protective plugcovering the air inlet. Remove this plug before set up.Air SupplyTO PREVENT SERIOUS INJURYFROM EXPLOSION:Use only clean, dry, regulated, compressedair to power this tool. Do not use oxygen,carbon dioxide, combustible gases, or anyother bottled gas as a power source for this tool.1.Incorporate a filter, regulator with pressure gauge,oiler, in-line shutoff valve, and quick coupler forbest service, as shown on Figure A on page 6and Figure B on page 7. The recommendedair line for this tool is 3/8 IN. delivering nomore than 120 PSI with an 1/4 IN. - 18 NPTair inlet size. An in-line shutoff ball valveis an important safety device because itcontrols the air supply even if the air hoseis ruptured. The shutoff valve should be aball valve because it can be closed quickly.Note: If an automatic oiler system is not used,add a few drops of Pneumatic Tool Oil to theairline connection before operation. Add a fewmore drops after each hour of continual use.2.Attach an air hose to the compressor’s air outlet.Connect the air hose to the air inlet of the tool.Other components, such as a coupler plugand quick coupler, will make operationmore efficient, but are not required.WARNING! TO PREVENT SERIOUS INJURYFROM ACCIDENTAL OPERATION:Do not install a female quick coupler on the tool.Such a coupler contains an air valve that willallow the air tool to retain pressure and operateaccidentally after the air supply is disconnected.Note: Air flow, and therefore tool performance,can be hindered by undersized air supply components.The air hose must be long enough to reachthe work area with enough extra length toallow free movement while working.SKU 94487 95553Note: Residual air pressure should not be presentafter the tool is disconnected from the air supply.However, it is a good safety measure to attempt todischarge the tool in a safe fashion after disconnectingto ensure that the tool is disconnected and unpowered.Purging Air FromHydraulic SystemNote: Before first use, the hydraulic ram mayneed to be purged. Some air may intrude in thehydraulic system due to movement during shipping.Air bubbles can become trapped inside the hydraulicsystem, thereby reducing the efficiency of the Jack.Purge air from the system if efficiency drops.1.Place the slotted end of the Jack Handle (45)over the Release Valve (4) and turn1-1/2 turns counterclockwise.2.Remove the Oil Filler Plug (16) onthe side of the Jack Reservoir (15) bygently turning counterclockwise.3.Rapidly pump the Handle several times topurge air from the hydraulic system.4.Use the Handle to turn the ReleaseValve screw clockwise until snug.5.Top off Jack Reservoir with ahigh quality hydraulic jack oil.For technical questions, please call 1-800-444-3353.Page 5
Page 6For technical questions, please call 1-800-444-3353.SKU 94487 95553ABCDEFGHAir HoseFilterRegulatorLubricator (optional)Coupler and PlugLeader Hose (optional)Air Cleaner / Dryer (optional)Air Adjusting Valve dToolsBBCCAFunctionAEEFHConnects air to toolPrevents dirt and condensation from damaging tool or work pieceAdjusts air pressure to toolFor air tool lubricationProvides quick connection and releaseIncreases coupler lifePrevents water vapor from damaging work pieceFor fine tuning airflow at toolGDFigure A: Portable Air Supply Setup
SKU 94487 95553For technical questions, please call 1-800-444-3353.Page MOFor noise and vibration reductionSecures air compressor in placeIsolates sections of system for maintenanceFor vibration reductionDistributes air to branch linesTo drain moisture from systemBrings air to point of useConnects air to toolPrevents dirt and condensation from damaging tool or work pieceAdjusts air pressure to toolFor air tool lubricationProvides quick connection and releaseIncreases coupler lifePrevents water vapor from damaging work pieceFor fine tuning airflow at toolNon-lubricatedToolsCCVibration PadsAnchor BoltsBall ValveIsolation HoseMain Air Line - 3/4” minimum recommendedBall ValveBranch Air Line -1/2” minimum recommendedAir HoseFilterRegulatorLubricator (optional)Coupler and PlugLeader Hose (optional)Air Cleaner / Dryer (optional)Air Adjusting Valve (optional)BAC DGLubricatedToolsSlopeFigure B: Stationary Air Supply SetupF
OperationTO PREVENT SERIOUS INJURY:Before use, park vehicle on a flat, level, solid, surfacesafely away from oncoming traffic. Turn off thevehicle’s engine. Place the vehicle’s transmission in“PARK” (if automatic) or in its lowest gear (if manual).Set the vehicle’s emergency brake. Then,chock the wheels that are not being lifted.This is an air-actuated hydraulic bottle jack. The air motoris air pressure activated and drives the hydraulic jack.In the event no air pressure is available, a standardhydraulic piston assembly is provided for hand jacking.1.Position the Jack on a solid level surfacethat can withstand the weight of the jackand the load which will be lifted.2.Be sure the load is balanced on the jack.Properly rated jack stands (not included) positionedunder the weight provide a good safety precautionagainst the possibility of the load toppling.3.Be sure that the jack is positioned at a proper liftpoint on the item to be lifted. Using appropriate liftpoints avoid possible damage to the item. Rotatethe Screw Extension (13.1) on the Ram (13) untilit contacts the underside of the load to be lifted.Screwing counterclockwise raises the extension,screwing clockwise lowers the extension.4a.Support the load using jack stands (not included)or other means to support the weight.Do not leave the load on the jack for anextended period of time. Damage to the jackor personal or property injury may result.6.To lower the item, first use the Jack to lift theitem slightly and remove the jack stands.7.Engage notches in the end of the Jack Handle (45)onto the Release Valve (4). Turn the valveapproximately 1/4 turn counterclockwise to lowerthe load. When the load is lowered, turn theRelease Valve clockwise to stop the motion.The rated capacity of jack stands is per pair, not theindividual capacities combined unless specificallynoted on the product by the jack stand manufacturer.Do not exceed rated jack stand capacity. Ensure thatthe vehicle support points are fully captured betweenthe outer lugs of both jack stands. Use a matchedpair of jack stands per vehicle to support one endonly. Use 1 pair per vehicle only. Failure to doso may result in sudden loss of load, which maycause personal injury and/or property damage.Inspection, Maintenance, & CleaningProcedures not specifically explained inthis manual must be performed only bya qualified technician.Pneumatic Operation:a. Connect a pressurized air sourceto the Air Valve (44).b. Engage the notch on the end of theJack Handle (45) onto the Release Valve (4).Turn the Release Valve slightly clockwiseto ensure that the valve is closed. Thejack will not lift if the valve is open.c. When it is safe to do so, squeeze theThrottle Lever on the Air Valve (44).This will admit pressurized air into theAir Motor (42) which will cause the hydraulicjack to lift. Continue to hold the Throttle Leverdown until the load is lifted to the desired level.4b.5.TO PREVENT SERIOUS INJURYFROM TOOL FAILURE:Do not use damaged equipment.If abnormal noise or vibration occurs, havethe problem corrected before further use.1.Periodically check the air and hydraulic fittingsfor leaks. Repair if any leak is detected.2.Periodically lubricate all moving points of the Jack.3.The Hydraulic Ram (13) should be kept clean, freeof dirt and water, and protected from corrosion.4.OIL REPLACEMENT:a. Place Jack in an upright position.Manual Operation:To manually operate the jack without use ofcompressed air, close the Release Valve,then insert the end of the Jack Handle (45)into the Handle Bracket (34) and pump upand down. This action will raise the jack.b. Completely lower the Ram (13).c. Remove the Filler Plug (16) and keep it clean.d. Fill Reservoir (15) with high-quality hydraulicjack oil to the lower rim of the fill hole.e. Purge air from the hydraulic system aspreviously described on page 4.f. Top off with more hydraulic oil.g. Replace Filler Plug (16).Page 8For technical questions, please call 1-800-444-3353.SKU 94487 95553
Troubleshooting1.If the Jack fails to lift, or fades under load, firstcheck that the Release Valve (4) is closed. Engagethe notches at the end of the Jack Handle (45)onto the Release Valve (4) and turn clockwise.Check to see if this has solved the problem.2.Next check to see if there are any leaks inthe air system. Examine all connectionsand valves to see if there is a leak.If so, have a qualifie
Air/Hydraulic Bottle Jack Specifications 94487 12-Ton Air/Hydraulic Jack Weight Capacity 12 Tons (24,000 lb.) Maximum Height 20-1/8 IN. (with screw cap extended) Minimum Height 10-1/4 IN. Maximum Air Pressure 120 PSI Air Inlet 1/4 IN. - 18 NPT 95553 20-Ton Air/Hydraulic Jack Weight Capacity 20 Tons (40,000 lb.) Maximum Height 20 IN. (with screw .
HYDRAULIC BOTTLE JACKS 1 HYDRAULIC BOTTLE JACKS K12150 - 1850kg Hydraulic Bottle Jack K12151 - 4000kg Hydraulic Bottle Jack K12152 - 6000kg Hydraulic Bottle Jack K12153 - 10000kg Hydraulic Bottle Jack K12157 - 20000kg Hydraulic Bottle Jack K12158 - 10000kg Hydraulic Bottle Jack K12159 - 20000kg Hydraulic Bottle Jack ED1 / JUNE 19 Distributed by Kincrome Tools and Equipment www.kincrome.com.au
hydraulic bottle jacks have sufficient power to damage the press if extreme . As should be obvious from the title, you are going to need a small, hydraulic jack, commonly known as a bottle jack due to its shape. These jacks come in various designated “strengths” . 2 ton, 4 ton, 6 ton, etc. up to about 20 ton. These
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20 TON HYDRAULIC BOTTLE JACK OWNER’S MANUAL Item Number W1633 WARNING It is the owner and/or operators’ responsibility to study all WARNINGS, operating, and maintenance instructions contained on the product label and instruction manual prior to operation of this hydraulic bottle jack.
The most common form of jacks available is the hydraulic bottle jack, screw jack and the toggle or scissor jack which is used to lift a vehicle to carry out maintenance on it (Parth 2016). The toggle of jack is commonly known as the scissor jack. Toggle jack (Figure 1) is a simple mechanism that
Floor Jack 2. Scissor Jack 3. Hydraulic Bottle Jack 4. Hi-lift Jack These manually operated jacks involve more human effort and are time consuming. The operator also needs to identify the current position where the jack needs to be placed in order to safely lift the car which somet
2019 Architectural Standards Page 5 of 11 The collection areas must be accessible to disabled persons while convenient to tenants and service vehicles. Place dumpsters on concrete slabs with concrete approach aprons at least 10’-0” in depth. J. Signage and Fixtures: Building signage must meet the requirements of local 911 service providers. Illuminate the .
