Training Programs - Kaizen
afr.kaizen.comTraining ProgramsApplication,not Instruction1
KAIZEN CollegeTrue learning comesfrom using your hands,not just your earsFellow KAIZENers, In 1985, Kaizen Institute wasfounded by Masaaki Imai, pioneering the originalKAIZEN consulting firm, specialized in Continuous Improvement and achieving enterprise widebusiness excellence. Today, we are a global consulting firm active in all sectors. Since our humblebeginning, we have come a long way in makinggreat strides and significant contributions to ourworld through KAIZEN .From our deep on-site consulting roots, we haveevolved and designed the comprehensive set oftraining programs to complement our consultingdelivery. We support our clients to Learn (via training), Implement and sustain KAIZEN so that theycan become faster, better and more cost efficient.More importantly, we support organizations to develop a KAIZEN Culture through our KAIZEN Business System (KBS) and KAIZEN Change Model(KCM), which delivers sustainable higher performance.A key objective of any organisation is to developan environment of learning and coaching, so thatthe teams develop their own skills. Kaizen Institute,through its KAIZEN College programmes, is dedicated to developing people, supporting improvement and creating “Change Leaders”.KAIZEN College teaches practical solutions, usingboth classroom and “hands-on” practice at the realplace where value is added, to show how improvement can be initiated and sustained. Each trainingprogram is unique as they incorporate at least two ofthe 4 G Pedagogy.2KAIZEN College3Salient features include Global standard: Common features & approachmaintained across Europe, Africa,Middle East, the Americas and Asia-Pacificfor the last several years. Limited Participation to ensure focusedattention and quality. Unique Methodologies: 4 G Pedagogyleveraged at least 2 per program. Concepts are supported by practical observations / work on the “Gemba” (where possible),by ensuring that participants are exposed toreal-life situations.These programs are Designed to help the participants go beyondconcepts while getting exposed to practicalityof implementation. Hinged on contemporary KAIZEN (Kaizendrives Lean!) Values and Principles whichare the corner stones for achieving goals ofOperational Excellence. Rooted in practical concepts, which participantscan apply immediately at work for better results.Sincerely,Kaizen Institute Africa
What does Kaizen Institute offer?4G – Our pedagogyKAIZEN is at the heart of Lean transformationand Operational ExcellenceSimulation gameTo demonstrate the basic concepts ofKAIZEN / Lean / Operational ExcellenceWe help organizations to learn, implement, sustain Operational Excellenceand create a KAIZEN Culture.Our ValuesPractice what we preach “We practice KAIZEN every day in ouroffice and in our daily work. You are welcome to our offices tosee KAIZEN in practice.”Group workThink, share, learnFlexible OfficeQuick Changeover (Training Room to conference room)Gemba visitsLearn by going tothe real placeVisual Management in the office – using kanbans,kamishibai cards, obeya roomKnowledge Zone (library) for learning organizationWhy Kaizen Institute as your training partner? 4More than 30 years of worldwide KAIZEN and Lean transformation experience40 business units (countries) operating in more than 60 countriesThe longest-running Lean consulting firm with the best global coverageOperational Excellence expertStandardized global delivery methodologyKAIZEN CollegeGuest facultyFor sharing their experiences& case studies with application ofthe subject knowledge5
KAIZEN Business SystemLong Term Company ValueGrowthDelivery :Flow EfficiencyRespect for PeopleQualityCost: ResourceEfficiencySuppliersClientsExcellenceGrowth ToolsExcellenceSalesPrimarySecondaryGrowth & IdeationInnovation &Development“Thank you for accepting to be part of us.You tailored us well throughoutall the training sessions. All the trainingneeds were brought out clearly tothe audience. You made the training to belovely and lively and all across the board ofall members who attended.All have been empowered with KAIZEN tools to make BUL a lean company.”QCD ToolsMr. Kennedy MuhaviBidco Uganda Ltd., JinjaFlow ManagementCostsSecondarySales ManagementProductiveMaintenanceQuality ManagementService ManagementChange CapabilityKAIZEN Change ModelDailyKAIZEN BreakthroughKAIZEN 6KAIZEN CollegeLeadersKAIZEN SupportKAIZEN 7
Training Programs OfferedStandard SeriesExpert SeriesLeadership SeriesProblem Solver's Tool KitVisual ManagementBuilding JIT Supply Chains in IndiaLeadership in Creating a Lean Culture7 QC Tools & Root Cause Analysis2 daysFor Improved Performance Control1 dayCut Waste from Logistics2 daysBecome an Improvement Leader1 dayStandard Work - Key to SustenanceArt & Science of Managing InventoriesDesign WWW - Work without Waste2 daysManage Inventories to Manage Cash Flow2 daysManage Office Routine & PerformanceThe Visual WayLean Workstation DesignPractical Application of AutonomousMaintenanceBring Your Performance within Control1 day2 daysExtract Productive Time from Endless Meetings1 dayThe KAIZEN Way to Green ManufacturingLean is Not Enough, You Have to be Green as Well2 daysLean Cell DesignPractical Application of Planned MaintenanceU Shaped Cells – Why & How?2 days2 daysCreating Obeya for Lean PerformanceManagementThe 3 Sources of ImprovementRight Measures, Measured Right1 daySMED - 10 Steps to Quick ChangeoverTo enable Flexible Manufacturing1 dayFor All Processes1 dayCreating A High Performance OrganizationChange or Perish – Future is Not Guaranteed1 dayLearn Daily Work ManagementCollaborative Problem SolvingFive S in ComputersPeople Are Not Problems, People Solve Problems1 dayDecluttered & Search Free2 daysDon’t Let KAIZEN Fizzle Out2 daysKAIZEN KataValue Stream MappingSimplify Business Processes in Service FunctionsImprove Office Productivity2 daysWorld Class Offices - The KAIZEN WayCollaborative, Effective, Productive1 dayFive S – The First Step of ImprovementTowards a Clutter-Free, Accident-Free, Search-Freeand Dirt-Free Work Place1 dayFive S – The 5 Pillars of the Visual OfficeReveal The Hidden Wastes in Your Processes2 daysJourney from ‘No-One’ to ‘Some-One’ to ‘Every-One’Solving Problems2 daysThe Scientific Way to Make ImprovementsCreate Pull FlowImprovement Can be learnt - Follow the 8 Steps1 dayLean "in-factory" Logistics2 daysIntroduction To TPM Green Value Stream MappingA 360 Approach to Equipment Management1 dayMap, Measure & Minimize Green Hazards1 daySafetyThe 6th (but not the last) S1 dayImproves Office Productivity by 15 to 20%1 day* Customized trainings are also offered8KAIZEN College9
Global Certification ProgramsGlobal Certification ProgramsOverviewKAIZEN PractitionerTMTake AwayMasaaki Imai's seminal book “Kaizen - The key to Japan's competitive success”gets the credit for introducing the word KAIZEN to the western world.What intrigued the western world is also the sub-title. Kaizen Institute, throughthese modules, gives you the basic grounding in the foundations of KAIZEN ,Total Flow Management & Total Productive Maintenance - to enable the learnerwith adequte know-how to lead improvement rKAIZEN FoundationsAdvanced TFMAdvanced TFM4 days4 days4 daysTotal Flow Management(TFM) BasicsAdvanced TPMAdvanced TPM3 days3 daysTotal Quality Management(TQM)Total Quality Management(TQM)4 days4 daysTMTMTMTMKAIZEN CoachTMTake AwayCertified KAIZEN Practitioners are the ones who can qualify as Certified KAIZEN Coaches. Learners get the basics of TQM & TSM (Total Service Management orKAIZEN in the office) & advanced tools from the Lean & TPM TM Tool boxes.Importantly, this is where the learner is exposed to the know-how of employeedevelopment & visual performance management aspects of KAIZEN that enablesustenance & ongoing continual improvement in an organization.The Coach program enables the learner to lead the Operational Excellencejourney for an entire value stream.4 daysTotal ProductiveMaintenance (TPM )4 daysKAIZEN CoachKAIZEN CoachTMTM(Including Daily KAIZEN ,Support KAIZEN , Lean Accounting)4 days (Including Daily KAIZEN ,Support KAIZEN , Lean Accounting)4 daysExaminationExamination2 days2 daysTotal Service Management(TSM)KAIZEN ManagerTotal Service Management(TSM)Take AwayCertified KAIZEN Coaches are the ones who can qualify as Certified KAIZEN Managers. Setting direction by deciding strategic KPIs, aligning organization-wideimprovement efforts by deploying these KPIs to operating levels; preparingexecution plans; steering, monitoring & navigating the plans for effectiveness are all included in the learning. This program also enables the learners todevelop an understanding of how KAIZEN is a culture / way of life & the role ofthe leader to build that culture. KAIZEN Managers are equipped to lead Operational Excellence in an enterprise.entire value stream.4 daysTM10KAIZEN College4 days* Each levels can be completed only when previous one is done. Examination & Projects at site TPM is a registered trade mark of JIPM.Customized trainings are also offered.11
African Certification ProgramsStarter SetKaizen Institute Africa launches a starter set of certification programs designedto facilitate globally competitive manufacturing. These programs impart skills forreal-life application of Operational Excellence & culture building practices.Advanced SetThe advanced set of certification programs is designed to enable OperationalExcellence practitioners to take the next big leap in developing their individualand organizational competence.African Certification ProgramsOverviewStarter SetAdvanced SetLeadership for Operational ExcellenceLean AdvancedFor Customer Oriented, Employee Driven Competitiveness4 daysTowards Waste Free In-Factory & Supply-Chain Logistics4 daysLean BasicsTPM Advanced 4 daysTowards Waste Free Manufacturing4 daysFor Improving Factory Effectiveness4 daysTPM BasicsAdvanced Problem Solving & ProblemPreventionFor Improving Operator & Equipment Effectiveness4 daysIncluding Design-of-Experiments & Poka - Yoke5 daysSimplified Problem SolvingCulture Building for Operational Excellence –AdvancedFrom Variability to Stability4 daysOperational Excellence forOffice-based ServicesSmart Thinking to Smart Action4 daysFor Manufacturing & Service Sectors4 daysGreen ManufacturingMeasure & Minimize Carbon Footprint, Air & WaterPollution Generated by Production Processes3 daysCulture Building for OperationalExcellence - BasicsFrom Intention to Action4 daysFive S – Implementation & AuditFor Shop floors, Utility Areas, Stores & Offices3 days* Each levels can be completed only when previous one is done. Examination & Projects at site TPMTM is a registered trade mark of JIPM.Customized trainings are also offered.12KAIZEN College13
KAIZEN College on the internetRegister now online easy and fastafr.kaizen.comRegistrationYou can find and register our training programs on our website under “LearnKAIZEN/Training”. We are looking forward to welcoming you to one of ouropen / public training programs.At your site, in- company:Drop us a line if you want us to conduct on-site, in-company training programsexclusively for your teams. The programs can be customized and tweaked tomeet your requirements.“Excellent learning.Can’t wait to practice it.”Mr. Vincent SerembaSteel & Tubes, KampalaImproving the World with Everyone, Everywhere, Every Day – The KAIZEN WayOver the last three decades, Kaizen Institutehas been the leading provider of a sustainable,competitive advantage for all industries.Our clients achieve successful organizationaltransformations with a long term, people-basedbusiness excellence system.We work with people at all levels to be equippedwith the principles and tools necessary to enhanceonly value added activities. As a result, businessgoals and high values are achieved throughout theentire organization. Kaizen Institute providesauthentic, practical and holistic services worldwide.We help them improve quality, cost, delivery, service and motivation which leads to better results,growth and development. Our defined methodologies increase the ability to change and significantly transform the organizational culture.We serve our clients through consultation, trainingand certification programs, seminars and networking events, benchmarking and insight tours,award programs, and various publications includingbooks, training materials and online learning.14KAIZEN College15
afr.kaizen.comContactKenyaBeatrice Kithinjibkithinji@kaizen.comPhone 254 72 014 43 14NigeriaJackson Uwaifojuwaifo@kaizen.comPhone 234 70 650 29 607TanzaniaJames Alvajalva@kaizen.comPhone 255 78 433 33 535afr.kaizen.comGlobal HeadquartersKaizen Institute Consulting Group, Ltd.Bahnhofplatz6300 Zug, SwitzerlandPhone 41 (0) 41 725 42 80info@kaizen.com
KAIZEN is at the heart of Lean transformation and Operational Excellence We help organizations to learn, implement, sustain Operational Excellence and create a KAIZEN Culture. Our Values Practice what we preach “We practice KAIZEN every day in our office and in our daily work. You are welc
2017 Shingijutsu Kaizen Training Kaizen Principles can be applied in all areas! Quality Kaizen Safety Kaizen Flow Kaizen Business Process Kaizen X. The program begins with a lecture by Mr. Chihiro Nakao, FOM (Father of Moonshine), Shingijutsu, on the basic concept of Kaizen. The participants learn about the Just-In-Time
JICA and MOTI agreed the study on Kaizen KU (Kaizen Unit) formed under MOTI Kaizen Project launched In 2010 Lessons from African countries that implemented Kaizen Training and Seminars were conducted Kaizen implementation commenced in 1 st batch companies Kaizen high level forum carried out Performance evaluation of implementers’carried out.
POINT Kaizen MINI Kaizen Kaizen BLITZ FLOW Kaizen SUPPLY CHAIN Kaizen IDEA RADIATOR “Kaizen Kanban” or “improvement project board” A “Kaizen Kanban” or “improvement board” is a visual prioritize project pipeline
pejoratives like Kaizen in a box, kamikaze Kaizen, Kaizen paint by numbers, popcorn Kaizen. And it's true that Kaizen events many times have been misapplied by people who miss the big picture from a lean perspective or even continuous recruitment. So what I wanted to do was bring people back to the context that Kaizen event should be within,
The recipient of the 1st place Global KAIZEN Award 3rd Edition will be awarded with two vouchers to participate in any KAIZEN learning program, KAIZEN Insight Tour or KAIZEN Benchmark Tour3. Learn more To find out more about the KAIZEN Awards visit https://awards.kaizen.com or contact your local business partner.
Kaizen Blitz/Kaizen Event: Kaizen blitz or kaizen event involves cross functional teams for small incremental improvements projects. 11.7 wastes: The 7 wastes include transportation, waiting, overproduction, defective parts, inventory, movements and excessive processing. 2.2 Rules of Kaizens[9] Rule 1: Kaizen is process oriented. Improvisation .
Agenda . 2 . Observation: This Document contains 5 Messages from Mars . Kaizen Event 4 Phase Structure 28 . Planning the Kaizen Event 29 . 30 Kaizen Conducting the Event . How to Conduct a Kaizen Event . 31 Kaizen and 8 Wastes (Muda) How to Know When Cost is NOT adding Value, DOWNTIME . 32
after kaizen, summary of kaizen titles fulfilled, pending kaizen titles and the target sheet. The Target or progress sheet contained the improvement percentage of the kaizen event. I. INTRODUCTION . has undergone internships and training programmes in Tata Motors Ltd, Hindustan
