Table Of Contents - Mini Split Air Condtioners

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Table of ContentsInstallation Manual0 Safety Precautions.41 Accessories.62 Installation Summary - Indoor Unit.83 Unit Parts.104 Indoor Unit Installation.1. Select installation location.2. Attach mounting plate to wall.3. Drill wall hole for connective piping.4. Prepare refrigerant piping.5. Connect drain hose.6. Connect signal cable.7. Wrap piping and cables.8. Connect indoor power wire.9. Mount indoor unit.5 Outdoor Unit Installation.1. Select installation location.2. Install drain joint.3. Anchor outdoor unit.4. Connect signal and power cables.202021222311111212141517181818

6 Refrigerant Piping Connection.A. Note on Pipe Length.B. Connection Instructions –Refrigerant Piping.1. Cut pipe.2. Remove burrs.3. Flare pipe ends.4. Connect pipes.MCMC252525252626277 Air Evacuation.1. Evacuation Instructions.2. Note on Adding Refrigerant.8 Electrical and Gas Leak Checks.319 Test Run.3210 European Disposal Guidelines.34292930

Safety PrecautionsRead Safety Precautions Before InstallationIncorrect installation due to ignoring instructions can cause serious damage or injury.The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION.This symbol indicates that ignoring instructions may cause death or seriousinjury.WARNINGThis symbol indicates that ignoring instructions may cause moderate injuryto your person, or damage to your unit or other property.CAUTIONThis symbol indicates that you must never perform the action indicated.WARNINGDo not modify the length of the power supply cord or use an extension cord to power the unit.Do not share the electrical outlet with other appliances. Improper or insufficient power supplycan cause fire or electrical shock.When connecting refrigerant piping, do not let substances or gases other than the specifiedrefrigerant enter the unit. The presence of other gases or substances will lower the unit’s capacity,and can cause abnormally high pressure in the refrigeration cycle. This can cause explosion andinjury.Do not allow children to play with the air conditioner. Children must be supervised around theunit at all times.1. Installation must be performed by an authorized dealer or specialist. Defective installation cancause water leakage, electrical shock, or fire.2. Installation must be performed according to the installation instructions. Improper installation cancause water leakage, electrical shock, or fire.(In North America,installation must be performed in accordance with the requirement of NEC andCEC by authorized personnel only.)3. Contact an authorized service technician for repair or maintenance of this unit.4. Only use the included accessories, parts, and specified parts for installation. Using non-standardparts can cause water leakage, electrical shock, fire, and can cause the unit to fail.5. Install the unit in a firm location that can support the unit’s weight. If the chosen location cannotsupport the unit’s weight, or the installation is not done properly, the unit may drop and causeserious injury and damage. Page 4

WARNING6. For all electrical work, follow all local and national wiring standards, regulations, and theInstallation Manual. You must use an independent circuit and single outlet to supply power. Donot connect other appliances to the same outlet. Insufficient electrical capacity or defects inelectrical work can cause electrical shock or fire.7. For all electrical work, use the specified cables. Connect cables tightly, and clamp them securely toprevent external forces from damaging the terminal. Improper electrical connections can overheatand cause fire, and may also cause shock.8. All wiring must be properly arranged to ensure that the control board cover can close properly. Ifthe control board cover is not closed properly, it can lead to corrosion and cause the connectionpoints on the terminal to heat up, catch fire, or cause electrical shock.9. In certain functional environments, such as kitchens, server rooms, etc., the use of specially designedair-conditioning units is highly recommended.10. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarlyqualified persons in order to avoid a hazard.11. This appliance can be used by children aged from 8 years and above and persons with reducedPhysical, sensory or mental capabilities or lack of experience and knowledge if they have been givensupervision or instruction concerning use of the appliance in a safe way and understand the hazardsinvolved. Children shall not play with the appliance. Cleaning and user maintenance shall not bemade by children without supervision.CAUTIONFor units that have an auxiliary electric heater, do not install the unit within 1 meter (3 feet) ofany combustible materials.Do not install the unit in a location that may be exposed to combustible gas leaks. If combustiblegas accumulates around the unit, it may cause fire.Do not operate your air conditioner in a wet room such as a bathroom or laundry room. Toomuch exposure to water can cause electrical components to short circuit.1. The product must be properly grounded at the time of installation, or electrical shock may occur.2. Install drainage piping according to the instructions in this manual. Improper drainage may causewater damage to your home and property.Note about Fluorinated Gasses1. This air-conditioning unit contains fluorinated gasses. For specific information on the type of gas2.3.4.5.and the amount, please refer to the relevant label on the unit itself.Installation, service, maintenance and repair of this unit must be performed by a certifiedtechnician.Product uninstallation and recycling must be performed by a certified technician.If the system has a leak-detection system installed, it must be checked for leaks at least every 12months.When the unit is checked for leaks, proper record-keeping of all checks is stronglyrecommended. Page 5

1AccessoriesThe air conditioning system comes with the following accessories. Use all of the installation partsand accessories to install the air conditioner. Improper installation may result in water leakage,electrical shock and fire, or cause the equipment to fail.NameShapeQuantityMounting plate1Clip anchor5Mounting plate fixingscrew ST3.9 X 255Remote controller1Fixing screw for remotecontroller holder ST2.9 x 102OptionalPartsRemote controller holder1Dry battery AAA.LR032SealDrain joint Page 6 1(for cooling & heatingmodels only)

ShapeNameQuantitySPLIT-TYPE ROOM AIR CONDITIONEROwner’s ManualForest SeriesAll Model Numbers1Owner’s manualCS78421-548-754IMPORTANT NOTE:Read this manual carefully before installingor operating your new air conditioningunit. Make sure to save this manual forfuture reference.SPLIT-TYPE ROOM AIR CONDITIONERInstallation ManualForest SeriesAll Model NumbersInstallation manual1CS78421-548-754IMPORTANT NOTE:Read this manual carefully before installingor operating your new air conditioningunit. Make sure to save this manual forRemote controllerillustrationAIR CONDI TIONE RREMOTE CONTROL LER I LLUSTRATI ON1IMPORTANT NOTE:Read this manual carefully before installingor operating your new air conditioningunit. Make sure to save this manual forfuture reference.Φ 6.35( 1/4i n)Connecting pipeassemblyLiquid sideΦ9.52( 3/8in)Φ9.52( 3/8in)Gas sideΦ12.7( 1/2in)Parts you must purc hase.Consult the dealer aboutthe pipe size.Φ16( 5/8in) Page 7

InstallationOverviewInstallation Summary - Indoor Unit1215cm (5.9in)12cm(4.75in)212cm(4.75in)2.3m (90.55in)Select Installation Location(Page 11)3Determine Wall Hole Position(Page 12)4Attach Mounting Plate(Page 12) Page 8 Drill Wall Hole(Page 12)

671Connect Piping(Page 25)InstallationOverview523Connect Wiring(Page 17)Prepare Drain Hose(Page 14)8Wrap Piping and Cable(Page 18)9STEP8Mount Indoor Unit(Page 18) Page 9

3Unit PartsInstallationOverviewWall Mounting PlateFront PanelPower Cable (Some Units)LouverDrainage PipeSignal CableRefrigerant PipingRemote ControlRemote Holder(Some Units)Outdoor UnitPower Cable(Some Units)Fig. 3.1NOTE ON ILLUSTRATIONSIllustrations in this manual are for explanatory purposes. The actual shape of your indoorunit may be slightly different. The actual shape shall prevail. Page 10

Indoor Unit Installation4Indoor UnitInstallationFig. 3.1-aInstallation Instructions – IndoorUnitPRIOR TO INSTALLATIONBefore installing the indoor unit, refer to thelabel on the product box to make sure that themodel number of the indoor unit matches themodel number of the outdoor unit.Step 1: Select installation locationBefore installing the indoor unit, you mustchoose an appropriate location. The followingare standards that will help you choose anappropriate location for the unit.Proper installation locations meet thefollowing standards: Good air circulation Convenient drainage Noise from the unit will not disturb otherpeople Firm and solid—the location will not vibrate Strong enough to support the weight of theunit A location at least one meter from all otherelectrical devices (e.g., TV, radio, computer)DO NOT install unit in the followinglocations:Near any source of heat, steam, orcombustible gasNear flammable items such as curtains orclothingNear any obstacle that might block aircirculationNear the doorwayIn a location subject to direct sunlightNOTE ABOUT WALL HOLE:If there is no fixed refrigerant piping:While choosing a location, be aware that youshould leave ample room for a wall hole (seeDrill wall hole for connective piping step)for the signal cable and refrigerant pipingthat connect the indoor and outdoor units.The default position for all piping is the rightside of the indoor unit (while facing the unit).However, the unit can accommodate piping toboth the left and right. Page 11

Refer to the following diagram to ensure proper distance from walls and ceiling:15cm (5.9in) or more12cm (4.75in)or more12cm (4.75in)or moreIndoor UnitInstallation2.3m (90.55in) or moreFig. 3.1-bStep 2: Attach mounting plate to wallThe mounting plate is the device on which youwill mount the indoor unit.1. Remove the screw that attaches the mountingplate to the back of the indoor unit.2. Place the mounting plate against the wallin a location that meets the standards inthe Select Installation Location step. (SeeMounting Plate Dimensions for detailedinformation on mounting plate sizes.)3. Drill holes for mounting screws in places that: have studs and can support the weight ofthe unit correspond to screw holes in the mountingplate4. Secure the mounting plate to the wall withthe screws provided.5. Make sure that mounting plate is flat againstthe wall.Step 3: Drill wall hole for connective pipingYou must drill a hole in the wall for refrigerantpiping, the drainage pipe, and the signal cablethat will connect the indoor and outdoor units.1. Determine the location of the wall hole basedon the position of the mounting plate. Referto Mounting Plate Dimensions on thenext page to help you determine the optimalposition. The wall hole should have a 65mm(2.5in) diameter at least, and at a slightlylower angle to facilitate drainage.2. Using a 65-mm (2.5in) core drill, drill a hole inthe wall. Make sure that the hole is drilled ata slight downward angle, so that the outdoorend of the hole is lower than the indoor endby about 5mm to 7mm (0.2-0.275in). This willensure proper water drainage. (See Fig. 3.2)3. Place the protective wall cuff in the hole. Thisprotects the edges of the hole and will helpseal it when you finish the installation process.NOTE FOR CONCRETE OR BRICK WALLS:If the wall is made of brick, concrete, or similarmaterial, drill 5mm-diameter (0.2in-diameter)holes in the wall and insert the sleeve anchorsprovided. Then secure the mounting plate tothe wall by tightening the screws directly intothe clip anchors. Page 12 CAUTIONWhen drilling the wall hole, make sure toavoid wires, plumbing, and other sensitivecomponents.

W 1.5in)39mm(1.5in)47.1mm(1.85in)285mm (11.2in)Indoor unitoutline47.1mm(1.85in)5-7m m(0.2-0.3in)146.5mm(5.76in)Left rear wallhole 65mm (2.5in)115.6mm(4.55in) 117.5mm(4.62in)45mm(1.7in) 101.6mm(4in)Right rear wallhole 65mm (2.5in)715mm(28in)Indoor UnitInstallationModel AFig. 3.2Fig.3.239mm(1.5in)47.1mm(1.85in)Indoor unitoutline47.1mm(1.85in)285mm (11.2in)Left rear wallhole 65mm (2.5in)123.6mm(4.86in) 117.5mm(4.62in)45mm(1.7in) 183.6mm(7.2in)Right rear wallhole 65mm 6.7mm(1.44in)304.1mm(11.9in)Indoor unitoutline47.5mm(1.87in)47mm(1.85in)Left rear wallhole 65mm (2.5in)36.6mm(1.44in)Model B302mm (11.88in)MOUNTING PLATE DIMENSIONSDifferent models have different mounting plates.In order to ensure that you have ample room tomount the indoor unit, the diagrams to the rightshow different types of mounting plates alongwith the following dimensions: Width of mounting plate Height of mounting plate Width of indoor unit relative to plate Height of indoor unit relative to plate Recommended position of wall hole (bothto the left and right of mounting plate) Relative distances between screw (8.99in)45mm(1.7in) 259.1mm(10.2in)958.3mm(37.7in)100.6mm(3.96in) 123.7mm(4.87in)Right rear wallhole 65mm (2.5in)Model 1.85in)Left rear wallhole 65mm 47mm(1.85in)324.9mm (12.79in)Correct orientation of Mounting PlateRight rear wallhole 65mm (2.5in)Model D Page 13

Step 4: Prepare refrigerant pipingThe refrigerant piping is inside an insulatingsleeve attached to the back of the unit. You mustprepare the piping before passing it through thehole in the wall. Refer to the Refrigerant PipingConnection section of this manual for detailedinstructions on pipe flaring and flare torquerequirements, technique, etc.Indoor UnitInstallation1. Based on the position of the wall hole relativeto the mounting plate, choose the side fromwhich the piping will exit the unit.2. If the wall hole is behind the unit, keep theknock-out panel in place. If the wall hole is tothe side of the indoor unit, remove the plasticknock-out panel from that side of the unit.(See Fig. 3.3 ). This will create a slot throughwhich your piping can exit the unit. Useneedle nose pliers if the plastic panel is toodifficult to remove by hand.3. Use scissors to cut down the length of theinsulating sleeve to reveal about 15cm (6in)of the refrigerant piping. This serves twopurposes: To facilitate the Refrigerant PipingConnection process To facilitate Gas Leak Checks and enableyou to check for dents4. If existing connective piping is alreadyembedded in the wall, proceed directly tothe Connect Drain Hose step. If there is noembedded piping, connect the indoor unit’srefrigerant piping to the connective pipingthat will join the indoor and outdoor units.Refer to the Refrigerant Piping Connectionsection of this manual for detailed instructions.5. Based on the position of the wall holerelative to the mounting plate, determine thenecessary angle of your piping.6. Grip the refrigerant piping at the base of thebend.7. Slowly, with even pressure, bend the pipingtowards the hole. Do not dent or damage thepiping during the process.NOTE ON PIPING ANGLERefrigerant piping can exit the indoor unit fromfour different angles: Left-hand side Left rear Right-hand side Right rearRefer to Fig. 3.4 for details.Knock-out PanelFig. 3.3Fig. 3.4CAUTIONBe extremely careful not to dent or damage the piping while bending them away from theunit. Any dents in the piping will affect the unit’s performance. Page 14

NOTE ON DRAIN HOSEPLACEMENTPLUG THE UNUSED DRAIN HOLETo prevent unwanted leaks you must plugthe unused drain hole with the rubber plugprovided.CORRECTMake sure there are nokinks or dent in drainhose to ensure properdrainage.Fig. 3.5NOT CORRECTKinks in the drain hosewill create water traps.Make sure to arrange the drain hoseaccording to Fig. 3.5 .Fig. 3.6DO NOT kink the drain hose.DO NOT create a water trap.NOT CORRECTKinks in the drain hosewill create water traps.DO NOT put the end of drain hose inwater or a container that will collectwater.Fig. 3.7NOT CORRECTDo not place the endof the drain hose inwater or in containersthat collect water. Thiswill prevent properdrainage.Fig. 3.8 Page 15 Indoor UnitInstallationStep 5: Connect drain hoseBy default, the drain hose is attached to the lefthand side of unit (when you’re facing the backof the unit). However, it can also be attached tothe right-hand side.1. To ensure proper drainage, attach the drainhose on the same side that your refrigerantpiping exits the unit.2. Attach drain hose extension (purchasedseparately) to the end of drain hose.3. Wrap the connection point firmly with Teflontape to ensure a good seal and to preventleaks.4. For the portion of the drain hose that willremain indoors, wrap it with foam pipeinsulation to prevent condensation.5. Remove the air filter and pour a small amountof water into the drain pan to make sure thatwater flows from the unit smoothly.

BEFORE PERFORMING ELECTRICAL WORK, READ THESE REGULATIONS1. All wiring must comply with local and national electrical codes, and must be installed by alicensed electrician.2. All electrical connections must be made according to the Electrical Connection Diagramlocated on the panels of the indoor and outdoor units.3. If there is a serious safety issue with the power supply, stop work immediately. Explain yourreasoning to the client, and refuse to install the unit until the safety issue is properly resolved.Indoor UnitInstallation4. Power voltage should be within 90-100% of rated voltage. Insufficient power supply cancause malfunction, electrical shock, or fire.5. If connecting power to fixed wiring, install a surge protector and main power switch with acapacity of 1.5 times the maximum current of the unit.6. If connecting power to fixed wiring, a switch or circuit breaker that disconnects all poles andhas a contact separation of at least 1/8in (3mm) must be incorporated in the fixed wiring. Thequalified technician must use an approved circuit breaker or switch.7. Only connect the unit to an individual branch circuit outlet. Do not connect another applianceto that outlet.8. Make sure to properly ground the air conditioner.9. Every wire must be firmly connected. Loose wiring can cause the terminal to overheat,resulting in product malfunction and possible fire.10. Do not let wires touch or rest against refrigerant tubing, the compressor, or any moving partswithin the unit.11. If the unit has an auxiliary electric heater, it must be installed at least 1 meter (40in) awayfrom any combustible materials.WARNINGBEFORE PERFORMING AN Y ELECTRICAL OR WIRING WORK , TURN OFF THE MAIN POWERTO THE SY STEM . Page 16

Step 6: Connect signal cableThe signal cable enables communication betweenthe indoor and outdoor units. You must firstchoose the right cable size before preparing it forconnection.Cable Types Indoor Power Cable(if applicable):a. Using wire stripper

AIR CONDITIONER REMOTE CONTROLLER ILLUSTRATIO N SPLIT-TYPE ROOM AIR CONDITIONER CS78421-548-754 IMPORTANT N OTE: Read this manual carefully before installing or operating your new air conditioning unit. Make sure to save this manual for future reference. Owner’s Manual Forest Series All Model Numbers SPLIT-TYPE ROOM AIR CONDITIONER CS78421 .

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