Standard Adjustable Crimp Tool

AF8 (M22520/1-01)Standard Adjustable Crimp ToolUPPER RANGE CRIMPTOOL AF8 M22520/1-01The DMC AF8, qualified to MILDTL-22520/1*, has virtually limitlessapplication within the specified wirerange of 12 through 26 AWG. Over athousand turret heads are available toadapt the tool frame to your specificmilitary or proprietary contact/wirecombination. The 8 impression crimp,which is standard in the AF8, assuresabsolute maximum tensile strength withalmost every closed barrel contact.Special indent configurations andgaging are available upon request.For proper operation, the tool mustbe mated with one of the followingoptional accessories: a militarystandard or non-military turret head(TH-XXX Part No. Series), a militarystandard or non-military positioner(TP-XXX Part No. Series), or anadjustable head (Part No. UH2-5). Thisis done simply by orienting the head inthe keyed position, and by tighteningthe hex socket screws provided as partof the head.The precision ratchet controls cyclingof the tool in both directions of handlemovement. This assures the sameaccurate crimp every time. It’s likehaving a quality control inspector atevery work station.Positive crimp depth is controlledby an 8 position selector knobconveniently located on the tool frame.The operator simply dials the desiredstep for the wire being used. Thissetting can be secured by use of alocking pin or safety wire.The carefully engineered designachieves the absolute maximummechanical advantage and the tool’slight weight helps minimize operatorfatigue.A permanent dataplate is affixedto all turret heads and positioners.This plate lists specific contact partnumbers, the corresponding positioncolor code (for 3 position turret heads),and suggested selector depth settingsfor the wire size being used.The adjustable head (P/N UH25) is ideally suited for lab work andprototype production applications. Thishead is attached in the same manneras explained above. The selectedcontact is inserted through the entryhole on the opposite side of the toolframe from the head. The heightadjusting screw is then rotated untilthe contact is in the proper position forcrimping. The screw can be securedwith the locknut provided. Sometesting will be necessary to determinethe optimum selector setting for yourcontact/wire combination.The AF8 is approximately 93 4" x 21 2"x 11 4" and weighs 15 oz.* Change to SAE AS22520 in process consult DMC for status.DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 FAX (407) 855-6884 www.DMCTools.com E-MAIL: DMC@DMCTools.comCOPYRIGHT 2011 Daniels Manufacturing Corp. ALL RIGHTS RESERVED08/11AF8-SL

AF8 (M22520/1-01)Standard Adjustable Crimp ToolOther than keeping the unit cleanand properly stored when not in service, no operator maintenance isrequired. DMC offers complete factoryservice by knowledgeable technicianswithin a reasonable turnaround time.Complete instructions concerning theuse, care and warranty are suppliedwith each tool. Additional copies areavailable on request.The DMC1186 tool kit contains theAF8 tool frame, tool gage, and allmil-spec positioners and turret heads.Also included in the DMC1186 are toolinstruction sheets and a tool 20/1-01AF8TOOL -6002DMC1186M22520/1 Tool KitSTEP 1STEP 2Periodic gaging is recommendedto insure accurate calibration. Thiscan be done easily by setting thetool selector knob to position #4,and checking indenter closure withthe M22520/3-1 “GO/NO-GO” gage(DMC part no. G125).INSERT CONTACTINSERT PRE-STRIPPED WIRESTEP 3CLOSE / OPEN HANDLESTEP 4REMOVE TERMINATED WIRE ASSEMBLYDANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 FAX (407) 855-6884 www.DMCTools.com E-MAIL: DMC@DMCTools.comCOPYRIGHT 2011 Daniels Manufacturing Corp. ALL RIGHTS RESERVED08/11AF8-SL

ADJUSTABLE CRIMPTOOL AFB (M22520/1-01)THIS HAND TOOL MUST NOT BE USED IN ANY POWERED"PRESS" AS DEFINED BY OSHA CFR 1910.211 (46). DANIELS--- MANUFACTURING,;.,., CORPORATIONDATASHEETSEE REVERSE SIDE FOR IMPORTANT INFORMATION CONCERNINGLIMITED WARRANTY, AND LIMITATION OF LIABILITY.GENERAL INFORMATION:1. Designation AFB (M22520/1-01) refers to basic tool without positioner.2. Wire crimp range 26 to 12 AWG3. The tool has a double action ratchet, and cannot be opened without completing the cycle.INSTALLATION OF POSITIONER:1. Tool must be in open position.2. Press positioner trigger latch which releases turret to indexing position.3. Place positioner onto retaining ring with alignment pin in alignment hole.4. After positioner is seated against retainer ring, tighten socket head screws with 9/64" hex. key.5. Refer to dataplate on positioner. From color code column, select the positioner color that corresponds with the appropriatepart number and size of contact to be crimped.6. With tool in open position, rotate until color coded insert is in line with the index mark. Press turret until it snaps inlatched position.7. Refer to dataplate. From wire size column, determine the selector setting that corresponds with the contact being used.8. Remove spring clip from selector knob and rotate until correct setting is in line with selector mark.CRIMPING INSTRUCTIONS:1. Insert contact and prepared wire through the indenter opening into the positioner.2. Squeeze handles together until ratchet releases. Handle will return to open position.REMOVING POSITIONER:1. With tool in open position, release turret. Loosen screws until threads aredisengaged from retainer ring and remove with a straight lifting motion.CAUTION:TOOL MUST BE IN OPEN POSITION WHENEVERPOSITIONER IS BEING INSTALLED, REMOVED OR RELEASED.DAMAGE TO TURRET HEAD AND/OR CRIMP TOOL MAY RESULTIF THIS PROCEDURE IS NOT FOLLOWED.l.-- --2X SOCKET HEAD SCREWSINDEX MARK---r--------- -----1----- --- ---- --- ---- -- ·'" ---- TOOL IN OPEN POSITION3X INSERT I.D.COLOR CODE-- - - -.: - - '---TOOL IN CLOSED POSITIONPOSITIONER TRIGGER LATCHPUSH TO RELEASETURRET INRELEASED POSITIONIDATAPLATE /SELECTOR MARKSPRING CLIPDANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA, PHONE 407/855-6161, FAX 407/855-6884COPYRIGHT 2014 DANIELS MANUFACTURING CORP., USA. WWW.DMCTOOLS.COM E-MAIL: DMC@DMCTOOLS.COM ALL RIGHTS RESERVEDNOVEMBER 2014REV.BAF8-0S

-- . DANIELS,,,.MANUFACTURING .,. CORPORATIONGAGING INSTRUCTIONS"GO"GAGINGOperate the tool to the fully closed position. Maintain firm handpressure on the tool handles. Insert the "GO" gage end asshown. The gage must pass freely between the indenter tips.GREEN12345678"NO-GO" GAGINGOperate the tool to the fully closed position. Maintain firm handpressure on the tool handles. Try to insert the "NO-GO" gageend as shown. The "NO-GO" gage may partially enter theindenter opening, but must not pass completely through.GAGING LIMITSSELNODATASHEETINSPECTION GAGE0GO .00010 NO-GO ON!DO NOT CRIMP GAGE !!GAGE: USE G125 (M22520/3-1) ON SEL #4CARE OF TOOLThere is virtually no maintenance required. However, it's good practice to keep indenter tipsfree of residual deposits and other debris. A small wire brush may be used for this purpose.We strongly recommend that you:1. DO NOT immerse tools in cleaning solution.2. DO NOT spray oil into tool to lubricate.3. DO NOT attempt to disassemble tool or make repairs.This is a precision hand crimp tool and should handled as such.DMC offers complete refurbishing and recalibrating services.DMC specially engineers and manufactures complete tool kits to satisfy individualcustomer requirements, such as total aircraft support, general shop maintenance orproduction, on board ship and vehicle service, etc.LIMITATION OF LIABILITYDANIELS MANUFACTURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KINDRESULTING FROM THE USE, MISUSE, OF ANY OF ITS PRODUCTS. OWNERS AND USERS OF DMC PRODUCTS ASSUME FULLRESPONSIBILITY FOR INSTRUCTING THEIR EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS.LIMITED WARRANTYDMC (Daniels Manufacturing Corporation) warrants each new product sold by it to be free from defects in material and workmanshipunder normal use and service. DMC's obligation under this warranty is limited to the free correction or, at DMC's option, the refund ofthe purchase price of any such product which proves defective in normal service within ninety (90) days after delivery to the first user,provided that the product is returned to DMC with all transportation charges prepaid and which shall appear to DMC's satisfaction, afterDMC's inspection, to have been defective in material or workmanship, it being understood that DMC products are not consumerproducts. This warranty shall not cover any damage to any products which, in the opinion of DMC, was caused by normal wear,misuse, improper operation, tampering, neglect or accident. This warranty is in lieu of all other warranties express or implied. Nowarranty, express or implied, is made or authorized to be made or assumed with respect to products of Daniels ManufacturingCorporation other than those herein set forth.

REVISIONSREV123ECO NO.DESCRIPTIONORIGINAL RELEASEADDED .218UPDATED AND ADDED 14APP'D BYDEDEDATE11/16/19927/29/1996UNCONTROLLED DOCUMENTWILL NOT BE UPDATEDDIMENSIONS IN INCHES - UNLESS OTHERWISE SPECIFIEDGAGING LIMITS OF INDENTERSINSPECTION 6408.0680.0730CHECK WITH GAGE: G125 SEL #47.25 MAXOPEN2.30 MAXCLOSED.218GAGE: G1259.75 MAXMATERIAL1.13 MAX1.00 MAXITEMN/AA. MOO-YOUNGCONFIDENTIAL PROPERTY OF DANIELS MANUFACTURING CORP. NOT TO BE DISCLOSED TOOTHERS. REPRODUCTION OR USED FOR ANY OTHER PURPOSE EXCEPT AS AUTHORIZED INWRITING BY DANIELS MANUFACTURING. MUST BE RETURNED TO DANIELS MANUFACTURINGCORP. ON COMPLETION OF ORDER OR PURPOSES FOR WHICH LENT.CREATED FROM AN INVENTOR MODEL.CHANGES MUST BE REFLECTED IN THE 3D PARTDO NOT SCALE DRAWINGNOTE:N/AFINISHN/ADANIELS MANUFACTURING CORP.ORLANDO, FLORIDACAGE 1185111/16/1992DATEDEHEAT TREATDESCRIPTION / REMARKSDATECHK'D.RESTRICTED & CONFIDENTIALQTY.PART NO.DRN.11/16/1992TITLETHIS DRAWING IS AN OUTLINEDRAWING OF THE RESPECTIVEDMC PART NUMBERWHERE USED:INDICATED. ACTUAL DMCSIZESCALEPART NUMBER IS CAD PARTNUMBER WITHOUTTHE "-ENV" SUFFIXCCRIMP TOOL(M22520/1-01)ENVELOPE DRAWING1.25XCAD P/NSHEETAF8-ENVDWG. NO.1 OF 1REV.AF83

5. Refer to dataplate on positioner. From color code column, select the positioner color that corresponds with the appropriate part number and size of contact to be crimped. 6. With tool in open position, rotate until color coded insert is in line with the index mark. Press turret u