Microwave-Assisted Synthesis Of SnO Nanosheets Photoanodes .

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Articlepubs.acs.org/JPCCMicrowave-Assisted Synthesis of SnO2 Nanosheets Photoanodes forDye-Sensitized Solar CellsYajie Wang,† Jianjun Tian,†,‡ Chengbin Fei,† Lili Lv,†,‡ Xiaoguang Liu,†,‡ Zhenxuan Zhao,†and Guozhong Cao*,†,§†Beijing Institute of Nanoenergy and Nanosystems, Chinese Academy of Sciences, Beijing, 100083, People’s Republic of ChinaAdvanced Material and Technology Institute, University of Science and Technology, Beijing, 100083, People’s Republic of China§Department of Materials and Engineering, University of Washington, Seattle, Washington 98195-2120, United States‡ABSTRACT: SnO2 nanosheets were synthesized using microwave-assisted hydrothermalgrowth and used as photoanodes for dye-sensitized solar cells (DSCs) and demonstratedmuch better photoelectrical energy conversion performance than that of SnO2 synthesizedwith traditional hydrothermal growth, due to a significant decrease in charge diffusiondistance and charge recombination. The crystallinity and microstructure of the sampleswere investigated by means of X-ray diffraction (XRD), scanning, and transmission electronmicroscopy (SEM/TEM). The specific surface area and pore size distribution weredetermined by means of nitrogen sorption isotherms. The interfacial charge transfer processand the charge recombination were characterized by electrochemical impedance spectrum(EIS) and intensity modulated photocurrent/photovoltage spectra (IMPS/IMVS)measurements. The DSCs assembled with SnO2 nanosheets as photoanodes frommicrowave-assisted synthesis exhibited much enhanced energy conversion efficiency,which is attributed to a higher open-circuit voltage due to less charge recombination, and alarge short-circuit current density due to both large surface area and effective light scattering effect. terized. For example, Cheng et al.21 reported the synthesis ofsingle-crystalline SnO2 nanorods with small size (15 20 nm inlength and 2.5 5 nm in diameter) by hydrothermal treatmentof TiCl 4 . Wu et al. 22 prepared 3D hierarchical SnO 2nanostructures composed of 2D nanosheets. TiO2-coatedmultilayered SnO2 hollow microspheres have achieved 5.65%photoconversion efficiency.23Among various techniques used for SnO2 synthesis, hydrothermal growth is one of the most common methods, whichcan form the desired size and morphology by manipulating thereactant ratio and reaction parameters.24 In contrast to thecumbersome and long-running processing nature of hydrothermal synthesis, microwave-assisted synthesis offers rapidprocessing speed, homogeneous heating, and simple control ofprocessing conditions, and thus has attracted much attention inthe past few years.25 Ding et al.26 reported the synthesis TiO2nanocrystals via a microwave-assisted process and demonstrated that anatase nanocrystals are highly crystalline, low inTi3 defect, and free of aggregation. Hu et al.27 synthesized thelinked single-crystalline ZnO rods using the microwave-assistedprocess, demonstrating that microwave-assisted solution-phaseroutes can fabricate the linked ZnO rods without templates,seeds, or surfactants and are suitable for large-scale production.The possibility to alter the physical and chemical properties ofnanoscale materials through varying the crystal shape and size isINTRODUCTIONIn the past decades, since the demonstration of titaniumdioxide (with a band gap of 3.2 eV) nanoparticles coated withdye molecules to convert solar energy to electricity in a simpleand low-cost way by O’Regan and Grätzel,1 synthesis of wideband gap oxide nanomaterials with controlled shapes and sizeshas been an extensive research area for dye-sensitized solar cells(DSCs).2,3 Improving solar energy conversion efficiency whileat the same time reducing costs by controlling nanomaterials’shapes, sizes, and other properties has become a significantdomain.4 Although a record power conversion efficiency ofhigher than 13% has been achieved with use of TiO2nanoparticle films through the molecular engineering ofporphyrin sensitizers in DSCs,5 further improvement withTiO2 is difficult due to its relatively small electron mobility.6,7SnO2 as a semiconducting oxide when used as a photoanode inDSCs promises many advantages: (1) Compared to the poorelectron mobility of anatase TiO2 (0.1 1 cm2 V 1 s 1), it hasmuch higher electron mobility (100 200 cm2 V 1 s 1).8 10 (2)It has a larger band gap (3.6 eV) and a more-negativeconduction band minimum ( 4.8 eV) than that of anataseTiO2 ( 4.2 eV), and thus can enhance light harvesting in thenear-infrared spectral region when combined with a small bandgap sensitizer. (3) There are fewer oxidative holes in thevalence band, contributing to long-term stability of DSCs.11 Infact, SnO2 as a possible replacement of TiO2 photoanode inDSCs with various morphologies, such as nanoparticles,12,13nanofibers,14 nanowires,15 nanotubes,16 and hollow nanospheres,17 20 has been successfully synthesized and charac 2014 American Chemical SocietyReceived: September 3, 2014Revised: October 20, 2014Published: October 23, 201425931dx.doi.org/10.1021/jp5089146 J. Phys. Chem. C 2014, 118, 25931 25938

The Journal of Physical Chemistry CArticlea primary research.28 30 Chemical synthesis in a liquid phasethrough microwave irradiation mainly involves dipolar polarization and ionic conduction heating mechanisms.25 The use ofmicrowave-assisted synthesis of SnO2 is assumed to lead todifferent properties compared with hydrothermal synthesis.This paper reports a microwave-assisted synthesis ofassembled SnO2 nanosheets and their characterization andapplication as photoanodes in DSCs. The assembled SnO2nanosheets photoanode, with large specific surface area,effective light-scattering, and an easy path for electron transportwith long lifetime, demonstrated appreciably increased shortcircuit photocurrent density, reduced charge recombination,and consequently high power conversion efficiency. Thepossible mechanism was discussed about the differencebetween SnO2 structures of microwave-assisted synthesis andhydrothermal synthesis.The counter-electrodes were Pt coated FTO, and theelectrolyte was contained I /I3 redox. The DSCs with TiCl4treatment and without TiCl4 treatment were designed by SnO2(hydrothermal), SnO2 (microwave), and SnO2 (hydrothermal)untreated, and SnO2 (microwave)-untreated.Characterization. X-ray diffraction (XRD) measurementswere conducted on an X′Pert PROS (Philips Co.) with aradiation of Cu Kα (λ 1.54060 Å). Scanning electronmicroscopy (SEM) measurements were undertaken by using afield emission environmental scanning electron microscope(SU8020, Hitachi Co.). A transmission electron microscope(TEM) and a high-resolution TEM (HRTEM) were used tostudy the morphology and microstructure of the materials by aJEM-2010 (JEOL) instrument. N2 adsorption desorptionisotherms were recorded on an ASAP2020 instrument(Micromeritics Co.), and the specific surface areas (SBET)were calculated with the BET equation. The desorptionisotherm was used to determine the pore size distribution,using the Barret Joyner Halender (BJH) method. Theconcentration of desorbed dye in film was calculated fromUV vis absorption spectra (UV-3600, Shi-madzu). Thephotovoltaic performance of DSCs was measured under asolar simulator (Oriel Sol 3A Solar Simulator, 94063A,Newport Stratford Inc.), equipped with a 300 W xenon lamp(Newport) and a Keithley digital source meter (Keithley, 2400)controlled by Testpoint software. The irradiation intensity wascalibrated to 100 mW·cm 2 with a standard referencecrystalline silicon solar cell (Newport, Stratford Inc., 91150V). The incident monochromatic photon-to-electron conversion efficiency (IPCE), plotted as a function of excitationwavelength and EIS measurements, was recorded by IM6ex(Germany, Zahner Company), using light emitting diodes (λ 455 nm) driven by Expot (Germany, Zahner Company). TheEIS data were fit to the equivalent circuits by using Zviewsoftware (Scribner Associates). Impedance measurements werecarried out under illumination from LED. The intensitymodulated photocurrent/photovoltage spectra (IMPS/IMVS)measurements were carried out with the same instrument usedfor EIS measurements. The LED provided both dc and accomponents of the illumination. EXPERIMENTAL METHODSSynthesis of SnO2 Nanosheets. Microwave-AssistedAqueous Method. First, SnCl2·2H2O (0.90 g, 4.0 mmol) andNa3C6H5O7·2H2O (2.94 g, 10 mmol) were dissolved indistilled water (10 mL) and stirred for 5 min. Then NaOH(0.2 M, 10 mL) was added to the above solution withcontinuous stirring to form a homogeneous solution. Thesolution was transferred to a 35 mL reaction tube and reactorcavity of CEM Discover microwave system. The synthesisparameters were set as T 180 C, dwell time 2 h, power 120 W, and pressure 17 bars. The obtained precipitate wasseparated by centrifugation at 8000 rpm for 30 min and rinsed3 times with distilled water and 3 times with acetone. Finallythe product was dried under vacuum at room temperatureovernight. Calcination was conducted in an electrical furnace inair at 450 C for 4 h with a heating rate of 5 deg/min andcooled in the static air.Hydrothermal Method. In a typical experiment,31 SnCl2·2H2O (4.0 mmol) and Na3C6H5O7·2H2O (10 mmol) weredissolved in distilled water and stirred for 5 min. Then NaOH(0.2 M) aqueous solution was added to the above solution withcontinuous stirring to form a homogeneous solution. Themixture (10 mL) was transferred to a 25 mL Teflon-linedstainless steel autoclave and then heated in an oven at 180 Cfor 12 h with a heating rate of 5 deg/min. The obtainedprecipitate was separated by centrifuge at 8000 rpm for 30 minand rinsed 3 times with distilled water and 3 times withacetone. Finally the product was dried at room temperatureovernight. Calcinations were conducted in an electrical furnacein air at 450 C for 4 h with a heating rate of 5 deg/min andcooled in the static air.Preparation of SnO2 Paste. SnO2 powders (0.18 g) wereplaced in an agate mortar, and 5.0 mL of ethanol was addeddropwise into the mortar. The SnO2 powders were ground for30 min. The ground SnO2 was then transferred to a solution ofterpineol (0.73 g) and ethyl cellulose (0.09 g) in a 10 mLbeaker under magnetic stirring. The dispersion was homogenized by means of ultrasonic and magnetical stirring overnight.Fabrication of DSCs. A layer of SnO2 film was prepared bythe doctor blade technique. The film was sintered at 500 C for60 min in air to remove any organic compounds. The resultingSnO2 films were then immersed in 100 mM TiCl4 aqueoussolution in a closed vessel at 70 C for 30 min. Then the filmscoated with TiCl4 aqueous were annealed at 500 C for 30 minbefore dye sensitization. The electrodes with a cell area of 0.25cm2 were immersed in a 0.25 mM N719 sensitizer dye for 18 h. RESULTS AND DISCUSSIONCharacterization of SnO2 Nanosheets. Figure 1 showsthe XRD patterns of SnO 2 (hydrothermal) and SnO 2(microwave), both of which have the tetragonal rutile structurewith lattice constants of a 4.738 Å and c 3.187 Å (JCPDScard 41 1445). No other impurity crystal is detectable, whichsuggests that both microwave-assisted growth and hydrothermal growth can effectively form high purity tetragonal rutileSnO2 crystal.Figure 2 gives the SEM images showing (a, b) SnO2(hydrothermal) nanostructure and (c, d) SnO2 (microwave)nanostructure. Both methods can form SnO2 nanosheets withalmost identical appearance. However, a closer look reveals theappreciable size difference of nanosheets formed by the twomethods. Microwave-assisted synthesis resulted in smaller SnO2nanosheets than those by hydrothermal growth. The SnO2nanosheets grown by the hydrothermal method have athickness of 20 25 nm and a length of 270 nm, while theSnO2 nanosheets grown by microwave-assisted synthesis have athickness of 10 nm and a length of 160 nm approximately. Thehigh-resolution TEM image (Figure 2, b and d inset) indicatesthat the assembled SnO2 nanosheets have a lattice spacing of25932dx.doi.org/10.1021/jp5089146 J. Phys. Chem. C 2014, 118, 25931 25938

The Journal of Physical Chemistry CArticleFigure 3. Illustration of the process of nucleation and subsequentgrowth where region II is the nucleation zone and region III is thegrowth zone (dash line: lower ramping rate; solid line: higher rampingrate).Figure 1. XRD patterns of SnO 2 (hydrothermal) and SnO 2(microwave) powders.Scheme 1. Schematic of the Formation Processes for theSnO2 Nanostructure, Illustrating the Differences betweenHydrothermal Growth and Microwave-Assisted Synthesis0.335 and 0.237 nm, corresponding to the (110) lattice planeand the (200) lattice plane of tetragonal rutile SnO2,respectively.Figure 3 illustrates the nucleation and growth processesinfluenced by high and low ramping and cooling rates, and thegrowth process generally can be divided into three regions.32First, there is no nucleation before the concentration reachesthe minimum supersaturation required for nucleation (cf.Region I). Once homogeneous nucleation starts, the nucleusgrowth starts concurrently and very rapidly (cf. Region II).33When the concentration falls below a critical nucleationconcentration, nucleation stops but growth continues (cf.Region III).Scheme 1 is the proposed schematic illustration of theformation process for the SnO2 nanostructure. Nanoparticlesare formed by nucleation at a different rate at the beginning ofthe hydrothermal or microwave synthesis process. Themicrowave synthesis process can reach the reaction temperature in 3 min, while it needs a few hours in the hydrothermalgrowth process. The nucleation speed is affected by theconcentration and temperature. Hydrothermal growth is aslow-heat process, thus the solution reaches supersaturationafter a long time and the supersaturation is low leading to aFigure 2. SEM images of (a, b) SnO2 (hydrothermal) nanostructure and HRTEM images (inset),and SEM images of (c, d) SnO2 (microwave)nanostructure and HRTEM images (inset). The scale bars in SEM images of parts a and c represent 200 nm. The scale bars in SEM images of parts band d represent 100 nm. The scale bars in HRTEM figures represent 1 nm.25933dx.doi.org/10.1021/jp5089146 J. Phys. Chem. C 2014, 118, 25931 25938

The Journal of Physical Chemistry CArticlewide size distribution of initial nuclei. While microwave-assistedsynthesis raised the solution to a desired temperature in just afew minutes, it leads to the creation of abrupt supersaturationresulting in a very high nucleation density in a very short time.During and/or immediately after the initial nucleation, thenuclei or small particles form aggregates. Because of thedifference in heating mode between hydrothermal method andmicrowave-assisted synthesis, the microwave method can formmore nuclei with a narrower size distribution due to very highheating rate and homogeneous temperature distributioncompared to the hydrothermal method leading to theformation of fewer nuclei with broader size distribution.Small particles aggregate to form the core of the flower-likestructure and grow preferentially with growth inhibition in the[0 0 1] direction, leading to the formation of large, but thin,nanosheets.31 Therefore, SnO2 (hydrothermal) formed bignanosheets, while SnO2 (microwave) had small length and thinthickness nanosheets.The assembled SnO2 (hydrothermal) and SnO2 (microwave)nanosheets were further characterized by means of nitrogensorption isotherms at 77 K, and the corresponding pore sizedistribution is presented in Figure 4. It is found that the SnO2Figure 5. UV vis absorption spectra of dyes unloaded from SnO2(hydrothermal) and SnO2 (microwave) photoanodes.whereas it has 1.6 times more dye loading than SnO 2(hydrothermal). In theory, the value of surface area has thesame effect on the amount of dye absorption. Here are twopossible reasons for the differences between BET surface areadata and dye loading data: (1) Samples used in the UV visabsorptions spectra of dyes detached from SnO2 have beentreated with 100 mM TiCl4 aqueous solution, hence TiO2 canalter the surface area and influence the dye adsorption. Thereare different amounts of TiO2 adsorbed on the surface of SnO2because large surface area favors more TiO2 deposition. (2)The same volume of the SnO2 pastes with different porevolume leads to a different weight of two SnO2 pastes.Although the SnO2 (microwave) sample has a 2.5 times largersurface area of 107.5 m2/g than the 42.6 m2/g of the SnO2(hydrothermal) sample, the effective exposure area (SBET/porevolume) has small increases in fact. This is what causes theamount of dye adsorption to not be equal to the BET surfacearea. These two crucial reasons affect the radio of BET surfacearea and the amount of dye adsorption.The light scattering ability of films was measured by the UV vis diffuse reflectance spectroscopy. As shown in Figure 6, thediffuse reflection of the SnO2 (microwave) film, which wasalmost 55%, is much higher than that of the SnO 2(hydrothermal) film, which was 27%, at 513 nm wavelength.Characterization of Photovoltaic Properties of DSCs.The incident photon-to-current conversion efficiency (IPCE)spectra from the cells are characterized and shown in Figure 7.The incident photon-to-current conversion efficiency clearlyindicates that SnO2 (microwave) with almost 40% is muchhigher than SnO2 (hydrothermal) with 30%. Despite theincident photon-to-current conversion efficiency, the SnO2(microwave) electrode has improved compared with SnO2(hydrothermal), but it is still a bit low because the value ofIPCE is the comprehension result, related to the lightharvesting efficiency, electron injection efficiency, dye regeneration efficiency, and charge collection efficiency.34To investigate the interfacial charge transfer process in SnO2(hydrothermal) and SnO2 (microwave) film electrodes,electrochemical impedance spectroscopy (EIS) measurementsare employed in the frequency range of 0.1 Hz to 100 kHz.Figure 8 shows the Nyquist plots of SnO2 (hydrothermal) andSnO2 (microwave) measured at forward bias of the open-circuitvoltage under 100 mW cm 2 and the equivalent circuit, inset.Figure 4. Nitrogen adsorption and desorption isotherms at 77 K, andthe pore size distribution (inset) of SnO2 (hydrothermal) and SnO2(microwave) powders.(microwave) have a BET surface area of 107.5 m2/g with anaverage Barret Joyner Halenda (BJH) pore diameter of 10.5nm and a pore volume of 0.41 cm 3 /g while theSnO2(hydrothermal) have a 42.6 m2/g BET surface area witha BJH pore diameter of 10.5 nm and a 0.22 cm3/g pore volume.Owing to the size and surface area differences between use ofthe hydrothermal method and the microwave-assisted approachto form the SnO2 nanostructure, it has a strong effect on theamount of dye absorption. Consequently the amount of dyeabsorption influences the performance of DSCs. Thus, thecurves of dye absorption can be seen in Figure 5 and detailssummarized in Table 1. The SnO2 (microwave) film provides amuch higher dye loading of 2.61 m2 g 1 10 7 mol cm 2, whilethat for the SnO2 (hydrothermal) film is only 1.62 m2 g 1 10 7 mol cm 2. The improved dye loading can enhance thelight harvesting efficiency, thereby the photocurrent density,and finally the cell conversion efficiency. According to the BETsurface area data, the SnO2 (microwave) sample has 2.5 timeslarger surface area than the SnO2 (hydrothermal) sample,25934dx.doi.org/10.1021/jp5089146 J. Phys. Chem. C 2014, 118, 25931 25938

The Journal of Physical Chemistry CArticleTable 1. Comparison of BET Surface Area (SBET), BJH Pore Diameter, Pore Volume, and the Amount of Dye Loaded in SnO2(Hydrothermal and Microwave) Nanostructure PhotoanodesDSCsSBET (m2 g 1)pore diameter (nm)pore vol (cm3/g)dye loading ( 10 7 mol cm 2)SnO2 (hydrothermal)SnO2 (microwave)4210710100.220.411.622.61Figure 8. Nyquist plots of electrochemical impedance spectra of SnO2(hydrothermal) and SnO2 (microwave) photoanodes.Figure 6. Curves of diffuse reflectance of SnO2 (hydrothermal) andSnO2 (microwave) nanostructure photoanodes without dye loading.The electron transport and charge recombin

thermal synthesis, microwave-assisted synthesis offers rapid processing speed, homogeneous heating, and simple control of processing conditions, and thus has attracted much attention in the past few years.25 Ding et al.26 reported the synthesis TiO 2 nanocrystals via a microwave-assisted process and demon-

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