FLOW DIVIDERS Delta Power Company

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FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109INDEXDescriptionDelta Power Rotary Flow Divider, Positive Displacement (Application Data)P Series, Equal Flow Two SectionsP Series, Equal Flow Multi-SectionsPM Series, Equal Flow Multi-SectionsPM Series, Mixed Flow BuildableP Series, Mixed Flow BuildablePM Series, Equal Flow Multi-Section with Relief ValvesHPR Series, Heavy Duty with Relief ValvesPage3639404142434445WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 35E-mail: delta@delta-power.com

FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109Delta Power Rotary Flow Divider, Positive DisplacementWhere one pump operates anumber of hydraulic motors: carwash systems lubrication systems(multiple point), hydraulic motordrivenmachines,(harvestingmachinery, etc.) High-strength permanent mold cast iron housingPrecision needle bearingsPrecise machined trapping relief grooves provideconstant filling and discharging to assure quietoperation and maximum bearing life.O-ring seals between sections (Buna-N)Delta Series P geared flow dividers, accurately divide flow from a single hydraulicsource into two or more equal or proportionate circuits. In like manner, the inputpressure required will be proportional to levels of flow/pressure out of the flow divider,rather than at the highest pressure level, thereby saving what would normally bewasted energy. Proven design, stable material selection and precision machining arethe Delta keys to reliable performance you can depend on in a variety of applications.Where two or more cylinders mustbe synchronized: lift platforms,scaffolds, presses.Application Suggestions1. For greatest efficiency and accuracy, flow dividers should be used at nearmaximum rated inlet gallonage. For quieter operations, lowered RPM shouldbe considered.2. Maximum (3500) and minimum 500 RPM; inlet pressure ratings and differentialpressure ratings should be followed.3. Provide over-pressure protection (relief valves) in each circuit.Where main pump pressure must beintensified in one circuit of multiplecircuit machinery, such as wastecompactorsandotherhi-loapplications.4. When designing flow dividers into a static circuit, remember that they aredynamic devices which do nothing while static.5. Use SAE 10 through SAE 30 industrial petroleum-based hydraulic oil with 200SSU viscosity; filter to 25 microns.6. Do not use teflon tape in installation. Use plastic pipe sealant with NPTF ports.Where two or more circuits must becontrolled independently at differentpressures: presses, machine tools,etc.WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 36E-mail: delta@delta-power.com

FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109Application DataThe Delta flow divider is a positive displacement flow dividing or proportioning apparatus. It will divide the flow from onesource into two or more equal or proportionate circuits, and intensify or reduce the pressure level as required. Note thatthese flow dividers will operate in reverse in a combine mode, but in that mode, the accuracy likely would be significantlyreduced.In its basic configuration, the unit consists of a number of inter coupled gear type hydraulic pump motors. Each sectionmust be capable of performing the pumping or motoring function. The section have a common inlet and separate outlets.Fluid from a prime source, such as pump, supplies the motive power to the flow divider. No energy is added to the fluid inthe device, although each outlet may have an energy level difference than any other section. When the sections are of likesize, the function is to divide the total flow into equal increments of flow, and when the sections are of unlike size, thefunction is to divide the flow into proportionate increments relative to the chosen geometric displacements.Since the flow divider is a positive displacement machine, it will accomplish its function over a wide range of pressure ofviscosity differentials. Nevertheless, certain limits are imposed due to slip characteristics and torque losses in themachine. Therefore, the performance criteria in this paper will be developed around a unit of average tolerance allowance.The data, so derived, will be averaged. Be aware that these units can require a certain amount of break-away pressure. Itis recommended that operation at low pressures ( 100 PSI) is not attempted without consultation with the factory.General RelationshipsIn any unit, neglecting any losses, there exists the relationship thatQi Q1 Q2 . Qn;Where Qi is the flow into the unit and Q1, Q2 and Qn are the displacements out of each section. Since no energy is addedand if none were lost, it follows thatPiQi P1Q1 P2Q2 . PnQn;Where Pi is the pressure into the unit and P1, P2 and Pn are the pressure levels out of each section.In a unit consisting of any number of/or sizes of sectionsPi P1Q1 P2Q2 . PnQnQiIn any actual case, the above theoretical observations must be corrected to encompass the pressure drop and slip lossesin the flow divider. The pressure drop is primarily a function of the amount of fluid and viscosity. At the usual viscosities(100 to 300 SSU) encountered in hydraulic systems, the pressure drop Pp, can be approximated by the relationship,where n is the number of sections, PP 6Qi 25nSince the flow divider itself is a parallel circuit, the actual pressure Pia into the unit isPia P1Q1 P2Q2 . PnQnQi PPWARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 37E-mail: delta@delta-power.com

FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109Slip is a function of the viscosity, pressure differential and clearance and can be estimated from the following .00633.01020.01690Slip/100 PSI(GPM).03.04.06.07.08.10.11.15.22Max. Flow/Sect.(GPM)2.05.57.6121720253550The slip function increases or decreases the flow from a section, dependent on whether the pressure differential ispositive or negative across that section.The performance of a system would be determined in the following manner.1. Determine the size of the sections that will best give the required flow and pressure. The displacement from eachsection will be the fractional proportion of the sectional displacement versus the sum of the displacements of allthe sections. That fraction multiplied by the input flow gives output displaced by each section.2. Determine Pp from PP 3. Determine Pia from Pia 6Qi 25nP1 Q1 P2 Q2 . Pn Qn PPQ14. Determine the pressure differential P1, P2, Pn across the individual section where P1 Pia - P1, etc., andfrom this value, determine the slips S1, S2, Sn.5. Determine Q1a, Q2a, Qna from Q1a Q1 S1, etc.The foregoing description is intended as an aid in determining the results of a flow divider system. Any specific applicationshould not be undertaken without independent study, evaluation and testing for suitability. Exceeding the specificationscould result in equipment malfunction, property damage, serious injury or death.WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 38E-mail: delta@delta-power.com

FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109P Series, Equal Flow Two SectionsEqual flow two-section units divide flow from a common pump source into separate flows of equal proportion. Both gearsets are assembled to a common shaft.PM2 & PM6P23 & P27P43 & P47MODELPM2PM6P23P27P43P47NUMBER TOTAL MAX. 0 PSI DISP.OFINLETPER IPGPM/100 TAMAX. DIFF.INTERMITTENT CONTINUOUS TORQUE Ft.BETWEENPSIPSILb.SECT. 317.7510002000150024-319.251000WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 39E-mail: delta@delta-power.com

FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109P Series, Equal Flow Multi-SectionsEqual flow multi-section units consist of several identical, individual sections coupled together to divide a flow from acommon pump source into three or more equal flows. Each set of gear and shaft assemblies are individually supported inneedle bearings.PPM2P23-(57-60) & P27-59P27-58P27-57NUMBER TOTAL MAX. 0 PSI DISP.OFINLETPER 8.00.006335110.00.006336132.00.00633SLIPGPM/100 XIMUMMAXIMUMBOLTAINTERMITTENT CONTINUOUS TORQUE 16.5111.1614.4917.8221.15MAX. DIFF.BETWEENSECT. (PSI)100010001000100010001000100010001000WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 40E-mail: delta@delta-power.com

FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109PM Series, Equal Flow Multi-SectionsEqual flow multi-section units consist of several identical, individual sections coupled together to divide a flow from acommon pump source into three or more equal flows. Each set of gear and shaft assemblies are individually supported inneedle bearings.PM2PM6MODELNUMBER TOTAL MAX. 0 PSI DISP.SLIPMAXIMUMMAXIMUMBOLTABCMAX. DIFF.OFINLETPER SECT. GPM/100 PSI INTERMITTENT CONTINUOUS TORQUE Ft.BETWEENSECTIONS(GPM)GAL./REV,PSIPSILb.SECT. .071000PM2-5858.80.000470.0172500200024-318.439.55 10.431000PM2-57610.50.000470.0172500200024-319.79 10.91 79.99 10.871000PM6-58523.80.001370.0252000150024-3110.68 11.80 12.681000PM6-57628.50.001370.0252000150024-3112.49 13.51 14.491000Additional equal-flow units (up tp 6 sections) may be built up using several of the same section as shown in the Mixed Flow Chart.Note: When computing slip loss, above figures should be applied to reflect differential pressure between inlet and outlet of each section. Due to normalmanufacturing tolerances, accuracies can be assumed to be no greater than /- 1% between sections under balanced load conditions.WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 41E-mail: delta@delta-power.com

FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109PM Series, Mixed Flow BuildableMixed flow dividers are “built-up” in any combination (up to 8) from the individual sections shown in the following chart todivide flow from a common pump source into a variety of proportionate flows. Each set of gear and shaft assemblies areindividually supported in needle bearings.MODELPM1PM2PM4PM6PM8NUMBER TOTAL MAX. 0 PSI DISP.OFINLETPER 3.00.0008114.80.0013713.60.00202SLIPGPM/100 PSI0.0150.0170.0200.0250.030MAXIMUMMAXIMUMBOLTMAX. DIFF. MAXIMUM MINIMUMAINTERMITTENT CONTINUOUS TORQUE BETWEENRPMRPMPSIPSIFt.-Lb. SECT. NG: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 42E-mail: delta@delta-power.com

FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109P Series, Mixed Flow BuildableMixed flow dividers are “built-up” in any combination (up to 8) from the individual sections shown in the following chart todivide flow from a common pump source into a variety of proportionate flows. Each set of gear and shaft assemblies areindividually supported in needle bearings.Typical Multi-Section P21-P27MODELNUMBER TOTAL MAX. 0 PSI DISP.SLIPMAXIMUMMAXIMUMBOLTMAX. DIFF. MAXIMUM MINIMUMAOFINLETPER SECT. GPM/100 PSI INTERMITTENT CONTINUOUS TORQUE BETWEENRPMRPMSECTIONS(GPM)GAL./REV,PSIPSIFt.-Lb. SECT. or ordering purposes, a divider with two PM1 sections, one PM6 section and one PM8 secton would be part number PM1-1-6-8 or a 3 section PM4 flow dividerwould be part number PM4-4-4WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 43E-mail: delta@delta-power.com

FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109PM Series, Equal Flow Multi-Sections with Relief ValvesEqual flow multi-section units consist of several identical, individual sections coupled together to divide a flow from acommon pump source into two or more equal flows. Each set of gear and shaft assemblies are individually supported inneedle bearings.PM2RV & PM6RVPPM2RVMODELNUMBER OFTOTALSECTIONS MAX. INLET(GPM)PM2RV23.5PM6RV29.5PPM2RV47.00 PSI DISP.PER MUMBOLTGPM/100 INTERMITTENT CONTINUOU TORQUEPSIPSIS 62000150013-17MAX. DIFF.BETWEENSECT. (PSI)150010001000MAXIMUM NING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 44E-mail: delta@delta-power.com

FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109HPR Series, Heavy Duty with Relief ValvesRELIEF VALVERELIEF VALVEHYDRAULIC SCHEMATIC(TWO SECTION SHOWN)5000 PSI (345 Bar) Intermittent Duty3000 PSI (206 Bar) Continuous DutyNote: HPR26-XX and HPR27-XX are 2000 PSI (137 Bar)3000 PSI Delta P between Sections, IntermittentlyStandard Setting on Relief Valves – 750 PSI Differential between Outlet and Inlet PressureNote that these relief valves do not offer system relief protection. They simply limit the pressure between the outlet andinlet of the flow divider, and will aid in re-phasing whenever as section runs against a stop.Standard Ports – 1 5/16 12 SAE Inlet, 1 1/16-12 SAE OutletWARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 45E-mail: delta@delta-power.com

FLOW DIVIDERSDelta Power Company4484 Boeing Drive - Rockford, IL 61109EQUAL FLOWTWO SECTION0 PSI DISPLACEMENTDIMENSION(2) SECTION PER SECTION GAL./REV,ABMODELHPR230.003043.19 [81.0]2.56 [65.0]HPR270.063303.96 [100.6]3.34 [84.8]Note: Dimensions in [XX.X] are mmMAX. INLET@3500 RPMGPM [LPM]21 GPM [79 LPM]44 GPM [166 LPM]EQUAL FLOWMULTI-SECTION(MIXED FLOW BUILDABLE ARE ALSO AVAILABLE)0 PSI DISPLACEMENTMAX. INLETDIMENSION(4) SECTION PER SECTION GAL./REV,@3500 RPMABMODELGPM [LPM]HPR21-590.001782.89 [73.4]2.26 [57.4]25 GPM [95 LPM]HPR23-590.003043.19 [81.0]2.56 [65.0]42 GPM [160 LPM]HPR25-590.004253.47 [88.1]2.85 [72.4]59 GPM 223 LPM]HPR26-590.005313.72 [94.5]3.10 [78.7]74 GPM [280 LPM]HPR27-590.006333.96 [100.6]3.34 [84.8]88 GPM [333 LPM]Note: Dimensions in [XX.X] are mmFOR QUIETER OPERATION LIMIT SPEED TO 2000 RPMWARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described(herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.Phone: (815) 397-6628Fax: (815) 397-2526Page 46E-mail: delta@delta-power.com

Phone: (815) 397-6628 Fax: (815) 397-2526 E-mail: delta@delta-power.com Delta Power Rotary Flow Divider, Positive Displacement constant filling and discharging to assure quiet Delta Series P geared flow dividers, accurately divide flow from a single hydraulic source into two or more e

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