WHEEL LOADER - Hitachi Construction Machinery Loaders .

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ZW-5b series/WHEEL LOADERModel:Gross engine rated power:Operating weight:Bucket ISO heaped:ZW50-5b (Tier 4 Final)ZW80-5b (Tier 4 Final)44 hp / 32.8 kW (ISO14396)66 hp / 49 kW (ISO14396)9,350 lb (4,240 kg)12,600 lb (5,715 kg)0.8 yd (0.6 m³)1.2 yd3 (0.9 m³)3

ZW50‑5b / ZW80‑5bNO COMPROMISEOffering exceptional levels of performancewithout compromising on efficiency,Hitachi ZW-5b wheel loaders are designedto satisfy the requirements of the NorthAmerican construction industry.Designed to be reliable, durable andversatile for a variety of job sites,and to operate with low levels of fuelconsumption, they incorporate the highquality engineering for which Hitachi isrenowned.6. FIRST FOR RELIABILITY28. DEDICATED TO COMFORT AND SAFETY10. INCREDIBLE VERSATILITY

12. INDUSTRY-LEADING QUALITY14. UNIQUE TECHNOLOGY3

DEMANDPERFECTIONDesigned and built with anemphasis on the environment,operator comfort and safety, theZW-5b wheel loaders have beendeveloped to perfection. Theyincorporate industry-leadingtechnology created in Japanto meet the highest standardsfor performance at the lowestpossible costs of ownership.4Improved fuel efficiencyReliable Tier 4 Final compliantengines without DPF. Kubota(ZW50-5b), Deutz (ZW80-5b)

ZW50‑5b / ZW80‑5bInnovative technologyLow running costsHN Bushings impregnated with highviscosity oil extend lubrication periodto 500 hours on linkage pinsEco Mode provides a fuel efficientsetting resulting in better fueleconomy (ZW80-5b)Convenient accessEasy access to cab onboth sides of machineEnhanced designWide-open engine hoodand side-by-side aluminumradiator and aluminum oilcooler provide easy accessfor maintenance andcleaningHigh versatilitySmooth operationEnhanced durabilityUniversal Coupler allows awide range of attachments(ZW50-5b, standard)(ZW80-5b, optional)ZW50-5b Limited Slip Differentialsand ZW80-5b Conventional withFront-Locking Differential provideadditional traction for slipperysurface conditions.Wrap-around counterweightlowers center of gravityincreasing stability5

ZW50‑5b / ZW80‑5bFIRST FORRELIABILITYRenowned for reliability, Hitachi ZW-5b wheel loaders achieve exceptional levelsof performance and efficiency with minimum downtime. The ZW50-5b / ZW80-5bhave been designed with several user-friendly features that ensure quick and easymaintenance, and also contribute to lower running costs.Minimal downtimeThe battery compartment can be accessedeasily for maintenance and batteryreplacement. This results in minimaldowntime and a high level of accessibility.Quick accessDaily maintenance is simplified with thewide-open engine cover and low-profilecounterweight. The engine cover can beopened at a touch and held with a gasdamper for quick inspection, replacement,and replenishment.Improved fuel efficiencyThe ZW-5b demonstrates greater fuelefficiency than the previous model duringV-shape loading and load and carry6operations. This results in considerablesavings for running costs.Easy maintenanceFor safer and easier maintenance, the batterydisconnect switch is now standard. Thishelps to avoid electrical accidents and retainbattery energy during long-term storage.Battery electrolyte level can be checkedat a glance through an opening in thecounterweight (ZW80-5b).Reduced costThe new Tier 4 Final certified engine doesnot require a diesel particulate filter, whichfurther reduces fuel consumption andmaintenance costs.ZW50-5bEasy access to the enginecompartment.

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Easy to read monitor provides operatingdata at a glance (ZW50-5b)8The flat cab floor enables easy cleaning.

ZW50‑5b / ZW80‑5bThe final pre-deliveryinspection procedure foreach Hitachi wheel loader istypical of Hitachi’s dedicationto manufacturing products ofunfailing quality in response tocustomer needs.DEDICATED TOCOMFORT AND SAFETYIndustry-leading cab visibility, low noise level, and easily access to the walkthrough type cab ensure the ZW50-5b and ZW80-5b are class leaders inoperator comfort.Excellent VisibilityAdjustable Suspension Seat Pillarless design offers unobstructedvisibility. Front floor to ceiling windows. Cab enables panoramic views viaaddition of a lower window LED working lights (F/R) for bettervisibility.The suspension seat provided as standardequipment, absorbs shocks and vibrationduring operation, reducing operator fatigueand providing operator comfort.ZW50-5b, short suspension seat, standard.ZW80-5b, long suspension seat, standard.Low Noise Level in CabThe cab is sound insulated with ntegratinga highly sealed design. New low-noiseengine, and rubber-mounted operatorframe and hydraulics, contribute toreduced decibel levels.Walkthrough Type CabThe walkthrough type cab allows for easyaccess from either side. The flat floorenables easy cleaning.ZW80-5bA standard long-stroke suspension seatabsorbs shock and vibration (ZW80-5b).9

ZW50‑5b / ZW80‑5bINCREDIBLEVERSATILITYZW-5b wheel loaders are often described as a perfect fit by Hitachi customers,which illustrates their versatility for a wide range of applications and job sites.In addition, they are smooth and efficient to operate, and offer increasedproductivity and greater fuel efficiency.Efficient flexibilitySuperior performanceSwitch attachments from the comfort ofyour cab with the Universal Quick Coupler,which enables the rapid and seamlessreplacement of working tools.Rear axle oscillation provides a stable,comfortable ride for the operator, easilyconforming to various terrains.High efficiencyManually locking front differentials arestandard on the ZW80-5b. Limited SlipDifferentials on the ZW50-5b provideadded traction.10

Universal Quick Couple allows seamlesstransition (ZW80-5b).Rear visibility has been enhanced bydesign modifications.11

ZW80ZW80-5bThe cab provides a quiet and comfortableworking environment.12Easy access for maintenance fromground level.

ZW50‑5b / ZW80‑5bHitachi conducts usertests in Japan to assessthe features of its wheelloaders. Results haverevealed an unrivaled levelof control.INDUSTRY-LEADINGQUALITYTo set industry-leading standards in terms of performance, reliability, comfort andsafety, the ZW50-5b / ZW80-5b have been built using components of the highestquality. Its clever design offers 360 visibility from the cab and ensures it is one ofthe quietest wheel loaders in its class.Reduced emissionExcellent securityCutting-edge technology not only helps theenvironment, but also complies with Tier 4Final emission regulations.The control lever and auxiliary functionlevers lock for safety, while the fuel capand engine cover can be locked with theengine key.Easy accessHandrails and large steps mounted onboth the left and right of the operator’sstation provide safety and easy access tothe cab.Improved comfortSound insulation has been improved inthe cab to significantly reduce noise levelsand provide a quieter working environmentfor operators. The low-noise enginealso results in a quieter performance,which makes it suitable for working inurban areas.ZW80-5bThe fuel cap and engine cover can belocked with the ignition key.13

ZW50‑5b / ZW80‑5bUNIQUETECHNOLOGYAdvanced technology developed by Hitachi is at the heart of the ZW-5b wheelloaders. It has an impact on everything, from the wheel loader’s environmentalperformance to the comfort and safety of its operator. A technology-led approachenables Hitachi to meet the evolving needs of the construction industry, andimprove the experience of its customers.Reduced maintenanceOptimum performanceSmooth operationA new Tier 4 Final certified engine containsa high-volume cooled exhaust gasrecirculation (EGR) system, a commonrail-type fuel injection system and a dieseloxidation catalyst (DOC). This helpsto reduce fuel costs and maintenancerequirements.The Throttle Limit Control reduces tireslippage, especially in wet and slipperyconditions such as snow removal, dairy,and agriculture, saving on tire wear andtear (ZW80-5b).The ZW50-5b, and ZW80-5b are easyto maneuver thanks to the HST controlsystem. The operator can choose betweentwo work modes according to the task andterrain, and it enables a smooth transitionbetween speeds.Smaller environmentalimpactEco Mode helps to prevent fuel wasteand exhaust emissions without affectingproductivity (ZW80-5b).14Precise controlThe inching/ brake pedal provides smoothdeceleration and natural braking for preciseoperations at low speeds. The HST brakeprovides smooth startup on slopes andexcellent traction at all speed ranges.

ZW80-5bEasy-read monitor provides operating dataat a glanceThe HST control system enables asmooth performance.The new engine has a smallerenvironmental impact.15

ZW50‑5b / ZW80‑5bREDUCING THE TOTALCOST OF OWNERSHIPHitachi has created the Support Chain after-sales program toensure optimum efficiency, as well as minimal downtime, reducedrunning costs and high resale values.Technical supportEach Hitachi service technician receives fulltechnical training from HCMA in the USA.These sessions provide access to the sametechnical knowledge available within theHitachi quality assurance departments anddesign centers. Technicians combine thisglobal expertise with the local languageand culture of the customer to provide thehighest level of after-sales support.Extended warranty andservice contractsEvery new Hitachi ZW-5b model is coveredby a full manufacturer’s warranty. Forextra protection — due to severe workingconditions or to minimize equipmentrepair costs — Hitachi dealers offer aunique extended warranty called HELP(Hitachi Extended Life Program) andcomprehensive service contracts. Thesecan help to optimize the performanceof each machine, reduce downtime andensure higher resale values.PartsHitachi offers a wide range and a highavailability of parts provided by HCMA’s USparts warehouse. Hitachi Genuine Parts: allow machinesto work longer, with lower running andmaintenance costs. Hitachi Select Parts and Genuine Parts:are of proven quality and come with themanufacturer’s warranty. Performance Parts: to cope with highlydemanding conditions, they have beenengineered for greater durability, betterperformance or longer life.Whatever the choice, the renowned qualityof Hitachi construction machinery isassured.16

Technical supportHitachi Parts17

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ZW50‑5b / ZW80‑5bBUILDING ABETTER FUTUREEstablished in 1910, Hitachi, Ltd. was built upon a founding philosophy of making a positivecontribution to society through technology. This is still the inspiration behind the Hitachi group’sreliable solutions that answer today’s challenges and help to create a better world.Hitachi, Ltd. is now one of the world’s largest corporations, with a vast range of innovative productsand services. These have been created to challenge convention, improve social infrastructure andcontribute to a sustainable society.Hitachi Construction Machinery Co.,Ltd. (HCM) was founded in 1970 as a subsidiary of Hitachi, Ltd. and has becomeone of the world’s largest constructionequipment suppliers. A pioneer inproducing h ydraulic excavators, HCMalso manufactures wheel loaders, rigiddump trucks, crawler cranes and specialapplication machines at s tate-of-the-artfacilities across the globe.Incorporating advanced technology, Hitachiconstruction machinery has a reputationfor the highest quality standards. Suitablefor a wide range of industries, it is alwayshard at work around the world – helpingto create infrastructure for a safe andcomfortable way of living, developingnatural resources and supporting disasterrelief efforts.Hitachi ZW wheel loaders are renownedfor being reliable, durable and versatile – capable of delivering the highest levels ofproductivity under the most challenging ofconditions. They are designed to provideowners with a reduced total cost ofownership, and operators with the ultimatelevel of comfort and safety.19

SPECIFICATIONSZW50‑5bENGINEModel .Type .Aspiration .No. of cylinders .Engine power (net).Bore and stroke .Piston displacement .Batteries .Air cleaner .AXLE AND FINAL DRIVEKubota D1803-CR-TIE4 diesel engine4-cycle water-cooled, direct injectionTurbocharged and intercooled342 hp (31.8 kW) at 2,400 min-1 (rpm)3.4 in x 4.0 in (87 mm X 102.4 mm)111 in3 (1.826 L)DC 12V 70Ah (115D31L) 800CCATwo element dry type with restriction indicatorDrive system .Front & rear axle .Front .Rear .Oscillation angle .Final drives .Differential gear .Four-wheel drive systemSemi-floatingFixed to the front frameTrunnion supportTotal 16 ( 8 )Heavy-duty, planetary, mounted inboardLimited slip differential (LSD)TIRESStandard . 15.5/60-18 8PR (L2)POWERTRAINTransmission controls. Hydrostatic transmission (HST) automaticallycontrols power and 2-speedTravel speed*Forward LOW. 8.0/5.0 km/mphForward/ReverseAUTO . 17.0/10.6 km/mphReverse LOW . 8.0/5.0 km/mphAUTO. 17.0/10.6 km/mphBRAKESParking brake . Spring applied, hydraulically released wet discService brakes . Wet discs in reduction gear boxSTEERING SYSTEMType .Steering angle .Cylinders .No. x Bore x Stroke .Steering mechanism.Articulated frame steeringEach direction 41 ; total 82 Double-acting piston type1 x 2.36 in x 8.97 in (1 x 60 mm x 228 mm)Full hydraulic power steering unit, pilot operationHYDRAULIC SYSTEMArm and bucket are controlled by mechanical single control leverRelief pressure setting . 20.6 MPa (210 kgf/cm2)/(2,987 psi)Hydraulic cylindersType . Double-acting piston typeNo. x bore x stroke . Bucket: 1 x 2.8 in x 17.7 in (1 x 70 mm x 450 mm)Arm: 2 x 2.8 in x 20.9 in (2 x 70 mm x 531 mm )Hydraulic cycle times .Lift arm raise .Lift arm lower .Bucket dump .Total .Filters .5.0 s3.0 s1.0 s9.0 sFull-flow 10 micron return filterSERVICE REFILL CAPACITIESFuel tank . 11.1 gal (42.0 L)Engine coolant . 1.7 gal (6.5 L)Engine oil . 1.5 gal (5.6 L)Front axle differential & wheel hubs . 1.2 gal (4.5 L)Rear axle differential & wheel hubs . 1.2 gal (4.5 L)Hydraulic reservoir tank . 10.0 gal (38.0 L)20

ZW50‑5bDIMENSIONS & SPECIFICATIONSStandard arm with quick couplerGeneral purpose withbolt-on cutting edgesCanopy*CabBucket typeBucket capacityISO heaped ISO struck GFH'JK NBCab3.9 (1,195)3.0 (915)4.8 (1,475)2.5 (750)4.6 (1,480)13.4 (4,075)4,040 (1,830)4,260 (1,930)3,200 (1,450)3,420 (1,550)1,600 (725)360 (165)8,860 (4,020)9,370 (4,250)17.9 (5,470)8.4 (2,565)8.5 (2,595)4.0 (1,225)10.3 (3,125)13.2 (4,015)Notes: * Canopy option available in US market only** Static tipping load and operating weight marked with** include 17.5/65-20 10PR tires (no ballast)with lubricants, coolant, full fuel tank and operator.*** Includes ROPS/FOPS weight All dimensions, weight and performance data based on ISO 6746-1:1987,ISO 7131:1997 andISO 7546:1983IJKDFHCE32 lb (kg)lb (kg)lb (kg)lb (kg)ft (mm)ft (mm)ft (mm)ft (mm)ft (mm)D11 lb (kg)A41 ft (mm)ft (mm)ft (mm)ft (mm)in (mm)ft (mm)E32 10 Canopy*A Fork tine length B Reach @ ground level C Maximum reach D Reach @ max hinge pin height E Fork height @ max reach F Fork height @ max hinge pin height Straight tip load with level arms and fork(load centered @ 24") Full turn tip load with level arms and fork(load centered @ 24") Max operating load Fork attachment weight Operating weight*** G Overall length H Overall height I Fork width J Turning radius K Loader clearing radius, Fork in carry position HLIMFork typeC45 Overall length Overall height, bucket on ground (with ROPS/FOPS) Width over tires Wheel base Ground clearance Tread Bucket width Turning radius (centerline of outside tire) Loader clearance radius, bucket in carry position Overall operating height Height to bucket hinge pin, fully raised Dump clearance 45 degree, full height Reach, 45 degree dump, full height Digging depth (horizontal digging angle) Max. roll back at carry position Straight Static tipping load**Full turn Breakout force Operating weight*** 0.8 (0.6)0.7 (0.52)16.0 (4,875)8.4 (2,565)8.5 (2,595)5.4 (1,660)6.1 (1,850)11.6 (295)4.1 (1,260)5.5 (1,690)10.3 (3,125)12.7 (3,870)13.5 (4,105)10.3 (3,140)7.8 (2,380)3.2 (995)2.0 (50)555,510 (2,500)5,840 (2,650)4,480 (2,030)4,760 (2,160)5,530 (24.6)8,810 (3,995)9,350 (4,240)41 ABCDEFGHH'IJKLMNyd3 (m3)yd3 (m3)ft (mm)ft (mm)ft (mm)ft (mm)in (mm)ft (mm)ft (mm)ft (mm)ft (mm)ft (mm)ft (mm)ft (mm)ft (mm)in (mm)deglb (kg)lb (kg)lbf (kgf)lb (kg)ABGDimensions and shapes of the attachment are for reference only.Please consult your Hitachi dealer for detail.BUCKET SELECTION GUIDE% Bucket Fill FactorGeneral purpose bucketwith bolt-on cutting edgesBucketcapacityyd3 (m3)Standerd lift with quick-coupler0.8 (0.6)1,350(800)1,690(1,000)Material density lb/yd3 % 95%3,030(1,800)21

EQUIPMENTZW50‑5bSTANDARD EQUIPMENTENGINEELECTRICALAir filter double elementsAlternator (12V 70A)Air intakeBattery (800CCA 70Ah))Cold start aid, glow plugsBattery disconnect cableEngine oil filter, cartridge typeHorn, electricEngine coolant reservoirLights (LED for Cab only):Kubota D1803-CR-TIE4 dieselALARMS, GAUGES, INDICATORSAlarms(audible)Brake, parkingEnclosed wet disc typeSpring appliedOil pressure releasedCABBattery dischargeEngine oil pressureMachine service2 Turn signals (front)Working lights (LED for Cab only) 2 front, 2 rearAir filterBrake oil level2 Headlights1 BackupEngine coolant tempEngine oil pressureAlarms(visual)2 Stop/tail/turn lightsPOWERTRAINBrake oil levelOverheat (engine coolant)GaugesEngine coolant temperatureEngine tachometerFuel gaugeIndicators Clearance lightAM/FM/WB Stereo Radio with AUX inputEngine pre-heaterEasy clean floorForward/reverseROPS/FOPS Cab (Canada) *ROPS/FOPS Canopy (US)Hour meterForward/reverse leverSeat, adjustable suspension, fabric (cab only)Seat, adjustable suspension, vinyl (canopy only)Parking brakeLimited slip differential (LSD) for both axlesSeat belt, adjustable (3 inch)Travel mode (L)Travel mode selector switch (L & Auto)* Canopy option available in US market only.Working light, indicator (cab only)Brakes, serviceEnclosed wet disc typeFull hydraulic systemElectrically controlled HST systemHYDRAULIC SYSTEMOTHERSArticulation locking barBucket auto leveler (automatic return to dig control)CounterweightCoupler, hydraulic, universal typeDrawbarHydraulic system, 3-functionControl valve, 3-spool, parallel and tandem controlFendersShift lever lockLinkage (Z-type, sealed w/HN bushings)Neutral safety startRear grill, hingedRadiator, dust screenRadiator, side-by-side w/oil coolerStandard and optional equipment may vary by country, so please consult your Hitachi dealer for details.22High beamTurn signals

MEMO23

SPECIFICATIONSZW80‑5bENGINEModel .Type .Aspiration .No. of cylinders .Engine power (net).Bore and stroke .Piston displacement .Batteries .Air cleaner .AXLE AND FINAL DRIVEDEUTZ TD2.9L4 diesel engine4-cycle water-cooled, direct injectionTurbocharged and intercooled463 hp (47 kW) at 2,200 min-1 (rpm)3.6 in x 4.3 in (92 mm

Renowned for reliability, Hitachi ZW-5b wheel loaders achieve exceptional levels of performance and efficiency with minimum downtime. The ZW50-5b/ ZW80-5b have been designed with several user-friendly features that ensure quick and easy maintenance, and also contribute to lower running costs. Easy access to the engine compartment. ZW50-5b 6

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