AC Compressor Product Guide - Emerson Electric

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AC CompressorProduct Guide

R-410AR-22/407C/134aRRefrig.High TemperatureHigh TemperatureUltra High PressureDescriptionApplication RangePCodeCompressor nominal capacityat rating conditions 2 – 3numeric characters.Type of OilE – 3MA POE OilA number or a letter, assignedto indicate different model typeswithin any one family series.Model VariationK: 1,000M: 10,000Capacity MultiplierX X X X X X X X XD – DigitalDU – Digital Uneven TandemDT – Digital Even TandemH – HorizontalI – HeatingJ – Digital HeatingS – UltraTechT – Even TandemU – Uneven TandemV – Velocity VariableModulationEither a number or a letter establishedfor each product model.Compressor Family SeriesGeneral3 Lead Single Voltage6 Lead Part Winding (575Volt)3TPCode1. 130/135/160 - Molded Plug2. 230/235/260 - Quick TerminalsT-box3. 250/265 - Screw Terminals T-box4. 7xx/9xx - T-box Service5. 8xx - Molded Plug ServiceProduct VariationsExternal Electronic ProtectionKriwan Module(Three Phase)Internal Inherent ProtectionOne ProtectorUse with Contactor(Single or Three Phase)Type ProtectionWFCodeCompressor Motor 0/230-3380-360 00/220-3220/240-150 Hz.Electrical CodesCDEJMRVX57ZCode- X X X - X X XCapacitor Run –Permanent Split CapacitorDescription1PhaseCompressor Motor TypesNOMENCLATURE A/C SCROLL MODELS

Compressor nominal capacity at rating conditions to twosignificant digits.Indicates compressorswith polyol ester oil.R-22R-404AR-404ASFRefrig.RCodeHigh Temp.A/C & HeatPumpMed. Temp.RefrigerationLow Temp.RefrigerationDescriptionApplication RangeK 1000Capacity MultiplierTThree PhaseGeneral –3 Lead Single Voltage6 Lead Part Winding (575 Volt)3Numbers will be assigned as follows:1. Number –230 indicates a standard compressorB/M and model number.2. Number –270 indicates a standard compressorB/M with crankcase heater.3. Number –500 series indicates internationalstandard compressor B/M and model number.4. Number –730 indicates a standard OEM serviceB/M and model number.5. Number –700 and –900 series indicate standardOEM and Wholesaler service B/M and modelnumber.6. For B/M different from –230, -270, and –730,contact Emerson Climate Technologies, Inc.Sales and Service.Product VariationsInternal Inherent Protection –One Protector(Single or three phase)Type ProtectionFCodeCompressor Motor 3200-1220/240-1360/460-3180/260-1200/240-350 Hz.CDEJMVZ1*2*5Code* Wide voltage range for India 00/230-360 Hz.Electrical Codes- X X X - X X XPCodeCapacitor Run – PermanentSplit CapacitorDescription1PhaseA number or letter, assignedto indicate different modeltypes within any one familyseries.Model VariationX X X X X X EEither a number or a letterestablished for each productmodel.Compressor Family SeriesCompressor Motor TypesNOMENCLATURE CR7, CR6, CRKF MODELS

CodeRXDescriptionHigh and medium temp.Application RangeXLetter “C” established for thisfamily of compressors.Compressor Family SeriesXXCompressor nominal 60Hertz capacity at ARIrating condition to twosignificant digits.CapacityTPCodeThree-digit Bill of Materialnumber that indicatescompressor configurationand accessories included.Product VariationsLetter “Q” assigned to indicate “Quiet Compressors.”60 HZ208/230-1460-3200/230-3Internal inherent protection –One protector,Use with contactor(single or three phase)Type ProtectionFCodeCompressor Motor 350 HZVTZD5CodeTypical Electrical CodesOptional alpha lettersthat indicate externalaccessories.External VariationsX E - X X X - X X X X XModel Series VariationCapacity MultiplierK 1000XIndicates compressorswith polyol ester oil.Capacitor Run –Permanent SpiltCapacitorThree PhaseGeneral3 Lead SingleVoltage6 Lead Part Winding13DescriptionPhaseCompressor Motor TypesNOMENCLATURE CRKQ, CIKQ MODELS

Copeland Compressor Model NumberXXXX - XXXX - XXX - XXXXXXXXX - XXX - XXXBill onCopeland Compressor Serial NumberYear ofProduction03CA2345YProductionPlantAlpha NumericSequence NumberMonthRecommended Run Capacitors for Field Replacementof a ZR*K1 or K2 with a ZR*K3, K4, or KCK1*K2K3K4KCZR1825 f/370 volt30 f/370 volt35 f/370 volt30 f/370 voltZR2330 f/370 volt40 f/370 volt35 f/370 volt35 f/370 voltZR2635 f/370 volt40 f/370 volt30 f/440 voltZR2835 f/370 volt45 f/370 volt35 f/440 voltZR3435 f/440 volt50 f/370 volt40 f/370 voltZR4035 f/440 volt55 f/370 volt40 f/440 voltZR4640 f/440 volt60 f/370 voltZR4940 f/440 volt60 f/370 volt45 f/440 voltZR5755 f/440 volt80 f/370 volt60 f/370 voltZR6155 f/440 volt80 f/370 volt60 f/370 volt3

Compressor Refrigerant Charge LimitsThree Phase Charge Limit**Single Phase Charge Limit**ModelFrame 46.60*Approximate Shell Diameter (e.g. 63 6.5 Inches)**Charge Allowance for SystemVoltsLead Length(In.)Copeland ModelWattsCrankcase Heaters, 1.5-7.5 TonsZRK4ZRKAZRK5ZRK3ZRKCZRDKCZRSK4018-0094-01 40 120 21.25 ZR16-24K4 ZR16-34KA ZR16-32K5018-0096-01 40 120 29.25ZPK3ZPKCZPSK4ZRS43-52K4 ZP34-54K5 ZP16-44K3ZR18-61K3 ZR26-81KC ZRD36-48KC ZRS43-52K4018-0094-00 40 240 21.25 ZR16-24K4 ZR16-34KA ZR16-32K5ZPS20-40K4ZP16-57K3 ZP61-91KC ZPS20-60K4 ZPD34-54K5ZP16-31K5018-0096-00 40 240 29.25ZR38-54KA ZR38-54K5 ZR18-48K3 ZR26-48KCZRS43-52K4 ZP34-54K5 ZP16-44K3ZPS20-40K4018-0096-04 40 240 48.25ZR38-54KA ZR38-54K5 ZR18-48K3 ZR26-48KCZRS43-52K4 ZP34-54K5 ZP16-44K3ZPS20-40K4018-0096-06 40 240 31.75ZR38-54KA ZR38-54K5ZP34-54K5018-0095-00 70 240 29.25ZR18-61K3 ZR26-81KCZRS43-52K4ZP16-57K3 ZP61-91KC ZPS20-60K4018-0095-03 70 240 29.25ZR18-61K3 ZR26-81KCZRS43-52K4ZP16-57K3 ZP61-91KC ZPS20-60K4018-0095-04 70 240 48.25ZR18-61K3 ZR26-81KC ZRD36-48KC ZRS43-52K4018-0094-02 40 277 21.25ZPDK5ZP16-31K5ZR38-54KA ZR38-54K5 ZR18-48K3 ZR26-48KC018-0095-07 70 120 48.25ZPK5ZR16-34KA ZR16-32K5ZP16-57K3 ZP61-91KC ZPS20-60K4 ZPD34-54K5ZP16-31K5018-0095-09 70 277 29.25ZR18-61K3 ZR26-81KCZRS43-52K4018-0095-08 70 400 48.25ZR18-61K3 ZR26-81KCZRS43-52K4ZP16-57K3 ZP61-91KC ZPS20-60K4ZP16-57K3 ZP61-91KC ZPS20-60K4018-0094-03 40 480 21.25ZR16-34KA ZR16-32K5ZP16-31K5018-0096-02 40 480 29.25ZR38-54KA ZR38-54K5 ZR18-48K3 ZR26-48KCZRS43-52K4 ZP34-54K5 ZP16-44K3ZPS20-40K4018-0096-05 40 480 48.25ZR38-54KA ZR38-54K5 ZR18-48K3 ZR26-48KCZRS43-52K4 ZP34-54K5 ZP16-44K3ZPS20-40K4018-0095-01 70 480 29.25ZR18-61K3 ZR26-81KC018-0095-05 70 480 48.25ZR18-61K3 ZR26-81KC ZRD36-48KC ZRS43-52K4ZRS43-52K4ZP16-57K3 ZP61-91KC ZPS20-60K4ZP16-57K3 ZP61-91KC ZPS20-60K4 ZPD34-54K5018-0094-04 40 575 21.25ZR16-34KA ZR16-32K5018-0096-03 40 575 29.25ZR38-54KA ZR38-54K5 ZR18-48K3 ZR26-48KCZP16-31K5018-0095-02 70 575 29.25ZR18-61K3 ZR26-81KCZRS43-52K4ZP16-57K3 ZP61-91KC ZPS20-60K4018-0095-06 70 575 48.25ZR18-61K3 ZR26-81KCZRS43-52K4ZP16-57K3 ZP61-91KC ZPS20-60K44ZRS43-52K4 ZP34-54K5 ZP16-44K3ZPS20-40K4

ZR Single Phase 80370ZR61K3-PFV2262,000208/23060114832.180370ZR Three Phase .9158.216.47.95

ZR Three Phase Compressors 0KC-TWD22190,00046060317328.6LCS Three Phase 54.36

ZP Single Phase 07

ZP Three Phase CompressorsModelRefCap TFD410A61,5004606036210.98

ZP Three Phase CompressorsModelRefCap 60.79

CR Single Phase 53KQ-PFV2253,300208/23060114028.96044010

CR Three Phase 06039716.1CR53KQ-TF52253,200200/23060310718.211

Commercial Scroll Protection ModuleObsoletePart #Replacement Part #ServiceReplacement Kit #071-0615-01071-0649-01998-0520-0424vZR250/300 vZR250/300 tageNotes3 Phase Loss protectionStub Tube to RotalockStub �� - 14020-0028-00998-0034-141/2”1” - 14020-0028-00998-0034-155/8”1” - 14020-0028-00998-0034-163/4”1-1/4” - 12020-0028-02998-0034-017/8”1-1/4” - 12020-0028-02998-0034-021-1/8”1-3/4” - 12020-0025-03998-0034-031-3/8”1-3/4” - 12020-0028-03998-0034-041-5/8”2-1/4” - 12020-0941-00998-0034-06Rotalock to Stub TubeThreadSizeStub TubeI.D.Non-StickSealAdapterKit*1” - 141/2”020-0028-00998-0034-181” - 145/8”020-0028-00998-0034-171-1/4” - 123/4”020-0028-02998-0034-071-1/4” - 127/8”020-0028-02998-0034-081-1/4” - 121-1/8”020-0028-02998-0034-091-3/4” - 121-1/8”020-0028-03998-0034-101-3/4” - 121-3/8”020-0028-03998-0034-132-1/4” - 121-3/8”020-0941-00998-0034-112-1/4” - 121-5/8”020-0941-00998-0034-12* Adapter kit includes the adapter and the appropriate non-stick seal.Service Molded Plug Reference GuideWireWire Size - ColorPart 0060-02Fits ZR and CR models42 inchesStripped12 ga black12 ga yellow12 ga red529-0060-04*Fits ZR and CR models42 InchesStripped10 ga black10 ga yellow10 ga red529-0060-05Fits ZR and CR models28 inchesConnectors14 ga black14 ga blue14 ga red529-0060-06Fits ZR and CR models48 inchesConnectors14 ga black14 ga blue14 ga red529-0061-00Low voltage UltraTech solenoid cable with rectifier54 inchesStripped20 ga red20 ga blackn/a529-0062-00Low voltage UltraTech solenoid cable withoutrectifier (CA2 only)54 inchesConnectors20 ga red20 ga blackn/a*Most common part number12

13

Copeland Scroll Service Compressor Specification ChartARICapacityBtu/hrRLA AmpsTF5/TFDRun Cap.MFD/VoltsDiameterInches (A)SuctionHeightInches (B)DischargeHeightInches 5.416.4687/8ZR42K5-TF5/D4

NOMENCLATURE A/C SCROLL MODELS - X X X - X X X Compressor Family Series Either a number or a letter established for each product model. X X X X X X X X X Capacity Multiplier K: 1,000 M: 10,000 Type of Oil E – 3MA POE Oil Compressor nominal capacity at rating conditions 2 – 3 numeric characters.

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