Heat Of Compression Dryers - Ingersoll Rand Master .

Heat of Compression Dryers420-3,680 m3/hr (250-2,165 scfm)

Clean, Dry Oil-Free AirIngersoll Rand heat of compression (HOC) dryers provide energyefficiency, flexibility and reliability.HOC Energy Consumption ComparisonEnergy EfficiencyHeatless DryerIngersoll Rand HOC dryers provide instrument quality air atoperating costs well below those of typical desiccant dryer designs. 40KHOC dryers utilize the heat already generated by the airEstimated AnnualEnergy Cost 3,680 m3/hr(2, 165 scfm) 30Kcompression process, which is normally considered waste Heated DryerLow pressure drop design conserves energy by permittingthe air compressor to run at lower pressures Highly efficient, patented stainless steel heat exchangersRefrigerant Dryerprovide optimal performance is equivalent to the energy consumed by one light bulbDrying VesselHOC AdvancedDryer 10KThe Standard HOC model consumes less than 150 watts, whichHOC StandardDryer 4K 100Regenerating Vessel34HOC at Work, Saving You Energy2561Hot air from one or more compressorsenters the dryer.2Heat energy from the hot air removesmoisture from the desiccant beingregenerated.3Hot air enters the heat exchanger and iscooled causing moisture to condense.4Condensate is removed from the airthrough a moisture separator.5Air flows through the drying vessel, whereany remaining moisture is adsorbed bythe desiccant.6Air exits through a filter providing highquality, instrument grade compressed air.Hot Air Enters from the Compressor(s)12Heat of Compression Dryers

Flexibility to Accommodate Your ApplicationIngersoll Rand recognizes that each customer’sapplication is unique. That is why we designed ourHOC dryers with flexibility to accommodate: Air-cooled or water-cooled applications Ingersoll Rand or other oil-free compressors Existing compressors through field upgradable/retrofit optionsThe HOC dryer was also specifically designed witha low profile to facilitate ease of installation andmaintenance as well as promote safety. Critical components are within easy reachfor safe and simple maintenance Low overall height fits areas with lowoverhead clearanceReliability You Can Count OnTried-and-true components, combined with innovative technology, yield reliable HOC dryers. High performance switching valves are designed for high temperature compressed air service Highly efficient, patented stainless steel heat exchangers provide optimal performance underthe harshest conditions Particulate after-filter delivers clean air to processes Long lasting, high quality desiccant ensures reliable dew point performance No-loss drains with auto-bypass ensure condensate removalHeat of Compression Dryers 3

Superior Features, Solid DependabilityThe Ingersoll Rand family of HOC dryers offers reliable performanceand easy to use, intuitive controls.Better Performance - Higher Quality AirPerformanceIngersoll Rand HOC dryers deliver consistentlyclean, dry air for critical processes.0 Instrument quality air for a variety-5of applications-10Pressure Dew Point ( F) Optional Advanced HOC model with SmartControl provides -40 C (-40 F) pressuredew point from 0% to 100% load Unique twin-cooler design minimizes dewpoint and temperature fluctuations Rotating Dru-15m Dryer-20-25-30IngersStan oll RanddardHOC-35Advanced HOC model can be used with-40multiple compressors, resulting in a reduced-4530%footprint and lower installation costsIngersollRand40%AdvancedHOC50%60%Rotating Drum DryerStandard HOC70%Load %80%Advanced HOC90%100%Full-Featured Controller Comes StandardThe new full-featured controller on Ingersoll Rand HOC dryers isuser-friendly to set up and intuitive to operate. Interface: Simple navigation, icon-based interface with backlitLCD display, integrated touchpad and multiple languages Operation: Precise control of valve positioning, real-time dryerfunction monitoring and alarm logging Indicators: Multi-point critical temperature tracking,maintenance alerts and key alarms Communications: Modbus via RS-485 interface andcompatibility with Ingersoll Rand system automation4Heat of Compression Dryers

How Smart Control WorksReliable, high quality air—Ingersoll Rand Advanced HOC dryersuse Smart Control to adapt dryer operation to system andenvironmental changes, ensuring a constant -40 C (-40 F).Smart Control continually scans environmental and system parameters and makes adjustmentsto minimize temperature fluctuations and provide air at a constant dew point.Water TemperatureSmart ControlProcessing ParametersConstant -40 C (-40 F)Dew PointAmbient TemperatureCompressed Air TemperatureOutlet Dew PointCompressor DemandHOC Dryer System VariablesWhy Smart ControlThe problems created by having moisture in your compressed air system can rangefrom an annoyance to wreaking havoc on your equipment and end products. Premature wearing and scoring of surfaces Rust and corrosion in tools, piping and equipment Damaged instruments Spoiled paint surfaces Increased scrap rate Unsafe or unpleasant work environmentHeat of Compression Dryers 5

Ingersoll Rand.At Your ServiceNo matter where your facility is located, Ingersoll Randis committed to serving you 24 hours a day, sevendays a week, available to support you with innovativeand cost-effective service solutions that will keep youreWith PackageCarunning at peak performance.Let Ingersoll Rand handle the pressures andresponsibilites of owning a compressed air systemwith our signature service contract.reWith PackageCaWith PackageCare, you can. Control costs and keep your equipment runningat peak efficiency. Protect yourself from all repair and replacementexpenses over the life of the agreement. Maintain or improve the operational efficiency ofany compressor, regardless of age, make or model.Count on Ingersoll Rand for AllYour Air System RequirementsControls & Automation System Automation Compressor ControlsInstallation Solutions Receiver Tanks PipingAir Compressors Small Reciprocating Rotary Screw Centrifugal SpecialtyAir Treatment Filters DryersFlow Control Electronic Controls Pneumatic Controls6HeatCompression DryersRotaryofCompressors

HOC Dryers Combined onnectionDimensions†Length x Width x Heightcm (in)WeightApproximatekglbCompatible 01-1/2" FPT143 (58) x 152 (60) x 193 (76)9202,02050-6050-D680EHS/A6804002" FPT221 (87) x 193 (76) x 236 (93)1,3002,8707560-75-D850EHS/A8505002" FPT221 (87) x 193 (76) x 236 (93)1,6403,610100100-D1020EHS/A1,0206003" FPT221 (87) x 193 (76) x 236 (93)1,9704,350125125-D1360EHS/A1,3608003" FPT224 (88) x 213 (84) x 221 (87)2,1804,800150150-D2040EHS/A2,0401,2004" FLG259 (102) x 224 (88) x 221 (87)3,0506,730200200-250-D2720EHS/A2,7201,6004" FLG264 (104) x 229 (90) x 252 (99)3,4007,490-300-400400D3680EHS/A3,6802,1656" FLG328 (129) x 244 (96) x 252 (99)4,67010,290--450-500*“S” for Standard model and “A” for Advanced model†Dimensions for water-cooled modelsDryers rated at 7 bar g (100 psig), 35 C (95 F) ambient air temperature and 29 C (85 F) water temperature for water-cooled dryers.Standard FeaturesUL-listed, NEMA 4 electrical enclosuresTower insulationHigh-performance switching valvesNo-loss drain systemHigh condensate alarm with back-up drainHigh-efficiency separatorTower pressure gaugesTower temperature gaugesStainless steel heat exchangers1 micron after-filterASME vesselsModbus connectivityRemote alarm contactRemote start/stopFull-featured controllerSmart Control with constant -40 C (-40 F) dew pointOptional FeaturesAir-cooledDew point transmitterThree-valve dryer bypassStainless steel control air tubingNEMA 4X stainless steel enclosuresClass I Div 2 Standard FeatureStandardAdvancedN/AStandardAdvanced N/AOptional FeatureHeat of CompressionDryers 7Rotary Compressors 7

Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our customers’ energyefficiency, productivity and operations. Our diverse and innovative products range from complete compressed air systems,tools and pumps to material and fluid handling systems. We also enhance productivity through solutions created byClub Car, the global leader in golf and utility vehicles for businesses and ed by:INGERSOLL RAND, IR and the IR logo are trademarks of Ingersoll Rand, its subsidiaries and/or affiliates.Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Randdoes not approve specialized equipment for breathing air applications and assumes no responsibility or liabilityfor compressors used for breathing air service.Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied,regarding the product described herein. Any such warranties or other terms and conditions of sale of productsshall be in accordance with Ingersoll Rand’s standard terms and conditions of sale for such products, which areavailable upon request.Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to changewithout notice or obligation. 2011 Ingersoll RandIRITS-1011-089

Dryer d Dryer Refriger yer 40K Heat yer 30K 1 K K 0 Clean, Dry Oil-Free Air Ingersoll Rand heat of compression (HOC) dryers provide energy efficiency, flexibility and reliability. Energy Efficiency Ingersoll Rand HOC dryers provide instru