IMAX XTRA EL FLOOR STANDING CONDENSING BOILERS. 320 - 620kW

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IMAX XTRA EL FLOOR STANDINGCONDENSING BOILERS.320 - 620kWIDEALCOMMERCIALBOILERS.COM

03CONTENTS.Ideal Commercial Boilers is one of the most respectednames in the UK commercial and domestic heatingindustry. Operating from its Hull manufacturing plant andoffices since 1906, Ideal Commercial Boilers is one of thefew true British Manufacturers left in the heating industry.COMMERCIALPRODUCTS, SALES SUPPORT& CONTACT NUMBERS.With over 100 years of manufacturing experience, youcan be confident to know that our heating productsare perfectly designed to meet your individual buildingrequirements. Our products are easy to specify, simple toinstall, maintain and most importantly are reliable.SALES - ORDERS, AVAILABILITY, LITERATURE ANDPRICING ON COMMERCIAL BOILERSTHE COMMERCIAL BOILERS TEAMAs industry leaders, Ideal Commercial Boilers iscommitted to ensuring that all products are engineeredto the highest standards. From dedicated one-to-onesupport throughout the design, planning and after salesservice stages, you can be confident to know that we canprovide you with the Ideal Commercial Boilers and hotwater solution.T: 0844 5436060F: 0844 lcommercialboilers.comTechnical & Customer ServicesT: 01482 498376F: 01482 ction4-5What is ErP?6-7Boiler Cross Reference Guide8Features & Benefits9Boiler Assembly10 Performance Data11General Data12-13System Layout14System Application16-17Bricknell Primary School18BIM20-23System Requirements24-25Commercial Range OverviewSPARES, SALES SUPPORT &CONTACT NUMBERS.Spares - Orders, availability and pricing on SparesT: 01482 498665F: 01482 498489TRAINING & SUPPORT26Ideal Commercial Training27Ideal Service & Support

WHAT IS ErP?WHAT IS ErP?0405IDEAL COMMERCIAL BOILERS HAS BEEN PREPARINGFOR THE ENERGY RELATED PRODUCTS (ErP) DIRECTIVESINCE ITS ANNOUNCEMENT ON THE 21ST OCTOBER 2009WITH THE INTRODUCTION OF OUR MARKET LEADINGCONDENSING RANGE. EACH BOILER OUTPERFORMS THE2015 ErP REQUIREMENTS.WHAT IS ErP?ErP is the framework directive that has been designed by the EUto improve the product efficiency of all Energy-related Products.This includes all heating and hot water productsup to 400kW. ErP is designed to help the EUachieve its target to reduce energy use by 20%and increase the share of renewable energies by20% by 2020. Ecodesign and Labelling Directivesmake up the ErP legislation, which appliesthroughout the EU.ErP DIRECTIVE EFFECTIVE FROMECODESIGN DIRECTIVE.ECODESIGN ESTABLISHESTHE PERFORMANCEREQUIREMENTS FOR ABOILER FROM THEDESIGN AND DEVELOPMENTPROCESS THROUGHOUT THEPRODUCT’S LIFE CYCLE.THIS ENSURES EFFICIENCIES ARE BUILT INTOTHE PRODUCT AT THE DESIGN STAGE FORALL FOSSIL FUEL BOILERS WITH AN INPUTBETWEEN 70kW AND 400kW.FOR BOILERS GREATER THAN 400kW PART LBUILDING REGULATIONS APPLY.ECODESIGN COMPLIANCE ISREQUIRED IN ORDER TO CARRYTHE CE MARK.WHAT THIS MEANS FORMANUFACTURERS.WHAT IS ErP?ENERGY LABELLING DIRECTIVE.THE ENERGY LABELLINGDIRECTIVE WORKSIN CONJUNCTION WITHECODESIGN BY CLEARLYDISPLAYING THE ENERGYCONSUMPTION OF ANYBOILER WITH AN OUTPUTUP TO 70kW.All boilers up to 70kW will be required to have anenergy label (product fiche). This will be included inthe product brochure and other literature suppliedwith the boiler. These are already a familiar sight onwhite goods.Manufacturers can no longer produce boilers whichdo not meet ErP requirements. As a result most highefficiency and atmospheric boilers under 400kW willbecome obsolete.Up to 70kW boilers must achieve a min of 86%seasonal energy efficiency.70-400kW boilers at 30% output must achievea min of 94% efficiency.70-400kW boilers at 100% output must achievea min of 86% efficiency.**This is higher than efficiency specified in Part L. The higherspec is adhered to.High efficiency and atmospheric boilers up to 400kW donot meet the useful efficiency requirements and will no longerbe manufactured.WHAT THIS MEANS FORSPECIFIERS AND INSTALLERSYou can continue to fit non ErP compliant boilerswhilst stocks last at merchants post September 2015.Promote the benefits of condensing boilers innew projects.Responsible manufacturers such as Ideal CommercialBoilers already have a range in place to support youpost ErP.Low rated products in bands F and G will not bepermitted under the new directive.WHAT THIS MEANS FOR MANUFACTURERSMINIMUM ErP EFFICIENCIESRetrofit into existing plant rooms will require systemupgrades or replacement.Boilers affected by ErP will of course be supportedthrough the spares programme.Boiler manufacturers such as Ideal CommercialBoilers will be responsible for ensuring theirproducts have compliant energy labelling.WHAT THIS MEANS FOR SPECIFIERSAND INSTALLERS Easy to specify the most efficient boiler Clear running cost savings Y ou will need to calculate a systemefficiency figure based on the differentcomponents of the system, e.g. boiler, control,renewable product used. Boilers include a blanklabel for system efficiencyWE HAVE IT COVERED.CALL OUR TECHNICAL HELPTEAM ON: 01482 498 376OR EMAILCOMMERCIAL.SERVICES@IDEALBOILERS.COM

CONDENSING BOILER UPGRADE OPTIONSEVOMAXEVOMAXCASCADE SOLUTIONSIMAX XTRAIMAX XTRA ELEVOMODEVOJET07ErP CROSSREFERENCEBOILER GUIDE.REPLACE ANY STANDARD EFFICIENCY BOILERSCONCORD.12CXSi/H - 110 - 180kW120kW150kW40kW60kW80kW90kW100kW120kWVANGUARD L 340kWVICEROY 395kW150kW240 60 100kW80 80 160kW100 100 200kW100 150 250kW150 150 300kW100 120 120kW 340kW120 120 120kW 360kW23HARRIER 105 - 330kW80kW120kW100 100 200kW150 150 300kW100 150 150 400kW1FALCON 40 - 100kWBUCCANEER 21 - 39kW30 30 60kW 40 60 100kW30 40 70kW 30 80 110kW40 40 80kW 60 60 120kW30 60 90kW160kW100kW150kWSUPER SERIES 4 - 50 - 400kWPRESSURE JET.150kW210kW3SUPER SERIES 4 / PLUS.SUPER PLUS - 200 - 400kW120kW160kW200kW60 80 140kW80 80 160kW80 100 180kW100 100 200kW100 120 220kW60 100 100 260kW150 150kW - 300kW100 120 120kW 340kW120 120 150kW 390kWESi - 140 - 380kWCXA/H - 40 - 120kWCXS/H - 40 - 120kW30 80 110kW60 60 120kW60 80 140kW80 80 160kW80 100 320kW395kWPlease note:Other output optionsare available.CONDENSINGUPGRADECHECK LIST:30kW40kW40kW60kW80kW100kW150kW New FlueSystemRequired30 30 60kW40 40 80kW40 60 100kW60 80 140kW80 100 180kW120 120 240kW150 150 300kW100 120 120kW 340kW4100 150 150 400kW5100 120 120 340kWSPARES AVAILABLEW: IDEALCOMMERCIALBOILERS.COME: commercial@idealboilers.comT: 0844 5436060160kW200kW80kW120kW CondensatePipe 0kW545kW620kW350kW Check thesystem designtemperaturedifference ok Evojet is apressure jetboiler withpackageburner

IMAX XTRA ELBOILER ASSEMBLY89IMAX XTRA EL 320 - 620 kW.BIMFLOORSTANDINGBOILER ASSEMBLY.EXPLODED VIEWFLOOR STANDING CONDENSING914The Imax Xtra EL range of condensing boilers isavailable in 5 models with outputs from 320 to 620kW.Suitable for floor standing applications in either singleor multiple installations.71FEATURES AND BENEFITSNOX CLASS6 Simple control interface withlarge backlit display 2 year parts andlabour warranty Volt free contacts NOx 40mg/kWh 0-10V BMS operation standard Natural Gas Robust aluminium silicon alloyheat exchanger ErP compliant (320 - 395kW)101211 B uilding Regulation Part L2compliant (470 - 620kW) Suitable for single ormultiple installations138 Up to 109.8% part load at30% output4DIMENSIONS AND CLEARANCES.BOILERDIM ADIM BDIM C320, 395, 470, 545, 6208351485168532320 - 620 kWIMAX XTRA EL65BCKEYAThe following minimum clearances must be maintained for operation and servicing:TOPR SIDEL SIDEREAR*FRONT700mm700mm150mm150mm700mm*This clearance dimension appliesindependently of the installed flue systemAll dimensions in mm1. Control module6. Whirlwind11. Air pressure switches2. External condensate trap7. Gas inlet12. Ignition / detection electrode3. Water pressure switch8. Heat exchanger13. Manifold - Flow - Return4. Fan9. Air inlet14. PCB5. Gas valve10. Burner manifold

PERFORMANCE DATAGENERAL DATA1011PERFORMANCE DATA.GENERAL DATA.IMAX XTRA EL 320 - 620 kWIMAX XTRA EL 320 - 620 kWMODELBoiler output(non condensing)Mean 70 CBoiler output(condensing)Mean 40 CBoiler InputMax RateBoiler InputMin RateGas RateApprox. flue gasvolume (@80 C)Approx. flue gastemps 50/30 CApprox. flue gastemps 80/60 s supply 38.3NetkWGross320395470mbar20Gas Supply ConnectionR (in. BSP)2”628.9Flow ConnectionR (in. BSP)3” - DN80 - PN6113.0127.6Return ConnectionR (in. BSP)3” - DN80 - PN6447.6519.0590.0Hydraulic Resistance Δ 20 C417.5496.8576.0654.8Max system pressure6175.289.5103.8118Boiler electrical supplykW67.783.599.3115.2131Boiler fuse ratingAMaxm³/hr32.240.847.457.362.2Power consumption (boiler only)WMaxm³/hr0.5130.6280.7460.8660.979Air Inletmm200Minm³/hr0.1030.1320.1460.1730.192Flue Size diametermm25021.5mbar989694bar (psi)54562093926257706 (87)230v - 50Hz7610592670Max43Condensate drainmmMin31Boiler dry weight (unpacked)kg417451479507528Max63Water Contentl47.353.359.365.375.3Min50Max. FlueResistanceFlue Gas CO₂G20/LNG320Pa100Max Rate%9.5Min Rate%9.0 C100mg/kWh 40Maximum FlueTemperatureOPTIONAL KITS.BOILER6Boiler EfficiencyFull Load%97.997.9989898Boiler EfficiencyPart Load80/60 C%109.7109.7109.8109.8109.8BoilerEfficiency FullLoad 50/30 C%Seasonal BoilerEfficiency(BuildingRegs L2)Gross .990 for sealed system 80 for open vent systemsFor Btu’s, multiply gross heat input (kW) by 3412 (Btu)For ft³/h, divide the gross heat input (Btu/h) by the gross C.V. of the gas (Btu/ft³)BOILER320 - 620NOx with O₂ 0%ClassIMAX XTRA EL106.596.9106.697320 - 620Modulating Sequencer KitLONWorks Gateway KitDHW Tank KitMODBus Gateway KitPlant Room Sensor KitRemote Access Kit6 Zone Expansion KitPump KitProgrammable Room ThermostatKit for use with boiler & modulatingSequencerSealed System Services FlowManifold KitInlet Air Filter KitProgrammable Room Thermostat Kit(for use with boiler only)Condensate Pump KitOutside Sensor KitRoom Sealed Air Duct KitDHW Tank Sensor KitBACNet Gateway KitSafety Interlock KitIMAX XTRA EL

PRESSURISATION UNIT* Low loss header may not be required depending onsystem design and pump sizing* Low loss header may not be required depending onsystem design and pump sizingPRESSURISATION UNITTO DRAINTO DRAINS1LOWLOSSMIXINGHEADERP3S2FROM HEATING CIRCUITSPRIMARY HWS 1HEATING PUMPP4TO HEATING CIRCUITSTANKS3HWS SENSORSECONDARYHWS 1P5HWS SENSORTYPICAL DUAL BOILER LAYOUTBOILER PUMPFROM HEATING CIRCUITSPRIMARY HWS 1TANKS3SECONDARYHWS 1P5TYPICAL SINGLE BOILER LAYOUTP2LOWLOSSMIXINGHEADERP3TO HEATING CIRCUITSSYSTEM LAYOUT.BOILER PUMPS1P2HEATING PUMPS2SYSTEM LAYOUT.P1TO DRAINBOILER PUMPP1SYSTEM LAYOUTSYSTEM LAYOUT1213

SYSTEM APPLICATION1415SYSTEM APPLICATION.Ideal Imax Xtra EL boilers are designed for central heating of commercial premises and also for supplying hot water via a calorifier or plate heat exchanger. They are suitable for fully pumped, open vented orpressurised systems and can be connected to heating and/or hot water systems.They are not suitable for direct hot water supply or gravity heating/hot water systems.BOILERIMAX XTRA ELMaximum static head:61 metres (200 feet)Maximum workingpressure:6 bar (87psi)Maximum design flow temperature is80 C Open Vented Adjustable to 90 Cfor sealed system.Pump overrun is provided as standard, anda period of 5 minutes must be allowed forin system design.Frost protection is built into the boiler control, if the boiler sensor falls below 7 C, this will result in theappliance firing.SYSTEM APPLICATIONThis will protect the boiler only, not exposed system elements.

BRICKNELL PRIMARY SCHOOL INSERT TEXTCASE STUDYBRICKNELL PRIMARY SCHOOL INSERT TEXTCASE STUDY1617BRICKNELL PRIMARY SCHOOLCASE STUDYBricknell Primary School is the largest primary schoolin Hull with around 630 pupils on roll. Prior to theinstallation of the new Imax Xtra EL boilers, heatingfor the school was generated by five standardefficiency boilers that were over 13 years old.Not only were the old boilers having to be run at fullcapacity throughout term time to meet the school’sheat demand, leading to high energy use and runningcosts, they had also begun to fail and required continualmaintenance. The decision was made to upgrade theappliances with a far more reliable, low cost solution.Barry Dray, Contracts Manager/Estimator at M BielbyLtd, oversaw the project and worked closely with SteveHass, Facilities Manager at Bricknell Primary School, toschedule the refurbishment work during the summerholidays to simplify installation and avoid disruption topupils and staff.CASE STUDYBRICKNELL PRIMARY SCHOOLIdeal Commercial Boilers has provided three470kW floor standing condensing boilers fromthe brand new Imax Xtra EL range to BricknellPrimary School in Hull, which are now deliveringlow cost, high efficiency heating.“WE ARE DELIGHTED WITH THE NEW BOILERS. ASWELL AS BEING VERY RELIABLE THEY ARE ALSOEASY TO PROGRAMME, FEATURING A ‘HOLIDAY MODE’ON THE PANEL THAT WE CAN USE OUTSIDE OF TERMTIME WHICH CAN BE OVERRIDDEN SIMPLY BYPUSHING A BUTTON”BARRY DRAY - BRICKNELL PRIMARY SCHOOLThe Imax Xtra EL boilers were delivered directlyfrom the Ideal Commercial Boilers manufacturingfacility, located under a mile from the school. Barrycommented, “The Imax Xtra EL boilers were deliveredon a pallet and, due to their compact size and shape,were easy to manoeuvre up the ramp in the boilerhouse and onto the existing base. As they take upsignificantly less room than the old boilers, there is nowplenty of space around each unit, making boiler accessand maintenance much easier.”The most challenging installation aspect faced by Barryand the team was the replacement of the old flue, asthe flue exit point for the school’s plant room is viaan existing chimney stack. To overcome this issue, ascaffolding rig was erected which enabled engineersto remove the old flue and replace it with a condensingboiler flue.Barry added, “Whenever we wanted to checka technical aspect relating to the boilers or theflue, Ideal Commercial Boilers were on site straightaway. I couldn’t fault the technical back-up or servicethey provided.”Steve Hass affirmed, “We are delighted with thenew boilers. As well as being very reliable they arealso easy to programme, featuring a ‘holiday mode’on the panel that we can use outside of term timewhich can be overridden simply by pushing a button ifthe school is occupied at any point during the holidays.Running costs have also been greatly reduced and bythe end of the year we hope to have saved 1/3 on ourheating bill compared to the previous boilers. This is afantastic result.”The Imax Xtra EL floor standing condensing boilerrange features a single heat exchanger and has beenspecially designed for commercial applications thatrequire larger outputs in a compact package. Availablein 320, 395, 470, 545 and 620kW outputs, all Imax Xtramodels offer very low NOx Class 6 performance formaximum points on the BREEAM scale and extremelyhigh efficiencies up to 109.8% part load at 30% output.This means that the 320kW and 396kW models arefully compliant with the Energy-related Product (ErP)Directive’s high efficiency requirements, which isapplicable to boilers up to 400kW, whilst the modelsabove are compliant with Building Regulations Part L2.Straightforward integration with 0-10v BMS systemsis easy; together with volt-free contacts and alarmsignals, there is a range of additional kits available foradded control, including a modulating sequencer, plantroom sensor, outside sensor and optional gatewayadaptors to MODBUS, LONWORKS or BACNET.Bricknell Primary School first opened its doors in1933 and converted to academy status in October2013 as part of an umbrella trust. The school is partof a partnership with 11 other local schools called theI.C.A. Schools’ Partnership. I.C.A. stands for ‘Innovation,Creativity, Aspiration’ and the partnership is committedto working collaboratively to share best practice andsupport, ensuring all schools achieve the best possibleoutcomes for their pupils.

BIM1819BUILDING INFORMATIONMODELLING (BIM)The UK's BIM mandate deadline is April 2016 when a fullycollaborative 3D BIM will be required for Government fundedconstruction projects. From this point all projects will included assetinformation, documentation and data as part of a manufacturer's BIMobjects, saving time, money and resources that are currently beinglost through outdated, inefficient processes.BOILER BIM COMPONENTSThere is now a comprehensiveselection of three-dimensional BIMcomponents available online atwww.idealcommercialboilers.com/BIM,representing individual wall hung and floorstanding models as well as many multiboiler configurations. These can be easilydownloaded free of charge andsubsequently utilised within compatiblebuilding design software.Each of these components is embedded witha wealth of essential technical information,such as outputs, efficiencies, clearancezones, pipe kit options, flueing options, NOxemissions, and flow and return requirements.This data becomes readily available whenthe component is imported into the buildingplan, enabling the system designer to try outdifferent boiler models and outputs and ‘test’BIMEVOMAX CASCADEIMAX XTRAdifferent configurations sometimes beforethe building even exists.The standard electronic format used bymanufacturers of boilers and other buildingproducts is called COBie, which standsfor Construction Operations Buildingsinformation exchange.BIM is designed to be operational beyonda project and indeed for the entire lifecycleof each product or system. Therefore,manufacturers are required to provideinformation that will be needed long afterthe boiler has been commissioned, whenthe facilities manager is the only member ofthe supply chain left on site. This includesinformation such as the boiler’s maintenancerequirements and operating instructions thatwill be vital to ensure the boiler remains atpeak efficiency in the years to come.EVOMODVisit www.idealcommercialboilers.com/BIM to downloadour BIM objects.

OPEN SYSTEMSSEALED SYSTEMS2021UNIVERSAL SYSTEM REQUIREMENTSOF COMMERCIAL CONDENSINGBOILER RANGE.SEALED SYSTEMS.Note. The method of filling, refilling, topping up or flushing sealed primary hot water circuit from the mains for anon-domestic property is shown below.OPEN SYSTEMS.The system should be vented directly off the boilerflow pipe, as close to the boiler as possible. Thecold feed entry should be inverted and MUST bepositioned between the pump and the vent, andnot more than 150mm (6”) away from the ventconnection.SYSTEM REQUIREMENTSThere should be a minimum height, 500mm (20”) ofopen vent above the cistern water level. The verticaldistance between the highest point of the systemand the feed/expansion cistern water level MUST notbe less than DIM A.DIM A - MINIMUM OF:10m - IMAX XTRA ELThe information provided is based on the followingassumptions:Particular reference should be made to BS. 6644 and Guidancenote PM5 “Automatically controlled steam and hot water boilers”published by the Health and Safety Executive.The boiler is at the highest point of the circulationsystem. Systems designed to raise above the flowtappings will, of course, automatically require aminimum static head higher than shown.The information and guidance given below is not intendedto override any requirements of either of the abovepublications or the requirements of the local authority, gas orwater undertakings.The position of the open vent/safety pipe abovethe expansion cistern water le

BUCCANEER - 21 - 39kW FALCON - 40 - 100kW HARRIER - 105 - 330kW Please note: Other output options are available. 07. 8 BOILER ASSEMBLY 9 IMAX XTRA EL IMAX XTRA EL 320 - 620 kW. DIMENSIONS AND CLEARANCES. FLOOR STANDING CONDENSING The Imax Xtra EL range of condensing boilers is 7 available in 5 models with outputs from 320 to 620kW. Suitable for .

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