INSTALLATION INSTRUCTIONS COLD AIR INTAKE KIT 2012
INSTALLATION INSTRUCTIONSCOLD AIR INTAKE KIT2012 JEEP Wrangler 3.6L V6PART NUMBER77077052Bill of Materials for 573149/9/11MOPAR Air Intake TubeHeat ShieldAir Filter Assy. 3.25” X 7”Spacer, 1.00 OD .256 ID X 1"Flat WasherM6 Bolt 45mmM6 NutGrommetRubber MountM8 Serrated NutFender Washer18” Rubber Edge Trim16” Rubber GasketHump Hose#52 Hose Clamp#12 Hose ClampTree- Mount Zip TieInstructions 2011, Chrysler LLC. MOPAR and Hemi are registered trademarks of Chrysler LLC. All rights reserved.Page 1 of 10
INSTALLATION INSTRUCTIONSCOLD AIR INTAKE KIT2012 JEEP Wrangler 3.6L V6PART NUMBER770700521) Getting Starteda)b)c)d)Make sure vehicle is parked on a level surface.Set parking brake.Disconnect negative battery terminal.If engine has run with in the past two hours let it cool down.1) Removal of the stock intake system.a) Stock system installed on vehicle.b) Lift the engine cover and remove it from the enginebay.c) Loosen the hose clamp securing the air inlet tubeto the air box.d) Loosen the hose clamp securing the air inlet hoseto the throttle body.K68573149/9/11 2011, Chrysler LLC. MOPAR and Hemi are registered trademarks of Chrysler LLC. All rights reserved.Page 2 of 10
INSTALLATION INSTRUCTIONSCOLD AIR INTAKE KIT2012 JEEP Wrangler 3.6L V6PART NUMBER77070052e) Loosen and remove the two M6 bolts securing theair inlet hose to the radiator support. Unclip theradiator overflow hose from the air inlet hose.f) With the two M6 bolts removed, lift the air inlet hoseup to reveal the IAT sensor and harness.g) Depress the clip to release the electrical connectorfrom the IAT sensor then remove the air inlet hosefrom the engine bay.h) Disconnect the valve cover breather hose from theair box.K68573149/9/11 2011, Chrysler LLC. MOPAR and Hemi are registered trademarks of Chrysler LLC. All rights reserved.Page 3 of 10
INSTALLATION INSTRUCTIONSCOLD AIR INTAKE KIT2012 JEEP Wrangler 3.6L V6PART NUMBER77070052i) Remove the air box by placing a firm grip on it andpulling upward (there are 3 grommets that hold thisbox in place).j) Remove the three rubber grommets - just squeezeand pull.k) Loosen and remove the M6 screw securing theradiator fan shroud. The bolt will be reused in thelater steps.l) Remove the IAT sensor from the factory air inlettube. Gently twist and pull out the sensor.K68573149/9/11 2011, Chrysler LLC. MOPAR and Hemi are registered trademarks of Chrysler LLC. All rights reserved.Page 4 of 10
INSTALLATION INSTRUCTIONSCOLD AIR INTAKE KIT2012 JEEP Wrangler 3.6L V6PART NUMBER770700522) Installation of the MOPAR Cold Air Intake Systema) When installing the MOPAR Cold Intake System, DO NOT completely tighten the hose clamps or mountingtab hardware until instructed to do so later.IAT sensorGrommeta) Install the rubber grommet and the hump hoseonto the MOPAR intake tube. Note: The end of thehump hose with part number goes on the tube.d) Install the thin rubber trim around the circularopening; Install the rubber gasket along the top edgeof the shield. Trim off any excess. Install the rubbermount to the heat shield with a M8 nut then looselyinstall a 08335 washer and M8 nut on the stud.c) With the supplied plastic tree-mount zip ties,secure the radiator overflow hose to the two M6bosses on the core support.K6857314b) Insert the IAT sensor into the rubber grommet sothe probe of the sensor is in the air flow path.9/9/11 2011, Chrysler LLC. MOPAR and Hemi are registered trademarks of Chrysler LLC. All rights reserved.Page 5 of 10
INSTALLATION INSTRUCTIONSCOLD AIR INTAKE KIT2012 JEEP Wrangler 3.6L V6PART NUMBER77070052e) Locate the two M6 x 45mm bolts.f) Place the two supplied spacers in the same locationyou removed the stock grommets from.M6 X 45mm BOLT08334 WASHERM6 NUTg) Install the heat shield by lining the 2 mounting holes in the heat shield to the aluminum spacers and install hardwareaccording to the diagram above.K68573149/9/11 2011, Chrysler LLC. MOPAR and Hemi are registered trademarks of Chrysler LLC. All rights reserved.Page 6 of 10
INSTALLATION INSTRUCTIONSCOLD AIR INTAKE KIT2012 JEEP Wrangler 3.6L V6PART NUMBER77070052h) Secure the tab on the heat shield with the stockM6 screw removed in page 4 step k).i) Before the MOPAR intake tube is installed, connectthe IAT sensor to the harness.j) Guide the MOPAR intake tube through the heat shield opening and slide the support bracket onto the threaded studon the rubber mount between the rubber and the washer.K68573149/9/11 2011, Chrysler LLC. MOPAR and Hemi are registered trademarks of Chrysler LLC. All rights reserved.Page 7 of 10
INSTALLATION INSTRUCTIONSCOLD AIR INTAKE KIT2012 JEEP Wrangler 3.6L V6PART NUMBER77070052l) Attach the end of the MOPAR intake tube withhump hose onto the throttle body. Slightly tighten thehose clamps.l) Attach the stock breather hose to the breather tubeon the intake tube and secure with the supplied #12hose clamp.m) Finally, Install the MOPAR dry media filter onto theMOPAR intake tube. Slightly tighten the hose clamp.n) MOPAR Cold Air Intake installed on vehicle withoutthe engine cover.K68573149/9/11 2011, Chrysler LLC. MOPAR and Hemi are registered trademarks of Chrysler LLC. All rights reserved.Page 8 of 10
INSTALLATION INSTRUCTIONSCOLD AIR INTAKE KIT2012 JEEP Wrangler 3.6L V6PART NUMBER77070052This is how the MOPAR Cold Air Intake kit should look3) Re-assemble the vehiclea)b)c)d)e)Position the filter for best fitment. Be sure that the filter or any other components do not contact any part ofthe vehicle.Tighten all hose clamps.Tighten all bolts and nuts on the mounting bracket.Inspect the engine bay for any loose tools and check that all fasteners that were moved or removed aretight.Start engine and perform a final inspection before driving the vehicle.4) Dry Filter cleaning procedurea) Remove filter from intake pipe and set the filter clamp aside.b) Measure the length of the filter media.c) Fill a pail with warm clean water to the depth determined in Step b. Add a mild household detergent to thewater.d) Without allowing the solution to flow into the filter neck, submerge the filter into the water and let it soak for10 minutes. After soaking, rotate the filter back and forth to agitate the water and knock off dirt.e) Empty the bucket of dirty water. Repeat steps C and D.f) Refill the pail with clean warm water and rinse by rotating the filter as in step D. The water should be clearwith no signs of dirt in the pail.g) Allow the filter to air dry. DO NOT APPLY ANY OIL TO THIS FILTER. Re-install the filter on theintake system once it is dry.K68573149/9/11 2011, Chrysler LLC. MOPAR and Hemi are registered trademarks of Chrysler LLC. All rights reserved.Page 9 of 10
INSTALLATION INSTRUCTIONSCOLD AIR INTAKE KIT2012 JEEP Wrangler 3.6L V6PART NUMBER77070052For technical assistance regarding MOPAR Cold Air IntakeSystems, please call toll-free 1-888-528-HEMI (528-4364).K68573149/9/11 2011, Chrysler LLC. MOPAR and Hemi are registered trademarks of Chrysler LLC. All rights reserved.Page 10 of 10
2) Installation of the MOPAR Cold Air Intake System a) When installing the MOPAR Cold Intake System, DO NOT completely tighten the hose clamps or mounting tab hardware until instructed to do so later. a onto the MOPAR intake tube. hump hose with part number goes on the tube. bosses on the cor
Intake Air System - MX-5 Miata INTAKE AIR SYSTEM HOSE ROUTING DIAGRAM [LF] Fig. 1: Identifying Intake Air System Hose Routing Diagram Courtesy of MAZDA MOTORS CORP. INTAKE AIR SYSTEM LOCATION INDEX [LF] 2007 Mazda MX-5 Miata Sport 2007 ENGINE PERFORMANCE Intake Air System - MX-5 Miata Microsoft
the factory intake to the new RDP intake. Then install the intake support hand tight. Step 11: Install the RDP Cold Air Intake into the vehicle with the remaining hose clamp. Connect the PCV silicone tube to the intake, and reconnect the MAF sensor. Note: The silicone P
Remove the factory air intake or Cold Air Intake (CAI) - C&L Racer Intake pictured o Disconnect the MAF sensor. (Figure 2) o Disconnect the passenger side PCV hose . o Disconnect air intake from throttle b ody. o Disconnect air filter box (or CAI heat shield) . o Remove air intake.
Remote Intake Piping Powerex Compressor Systems with pipe thread connectors on the intake filters are intended for installation with remote air intake. Piping for the remote intake system must be installed at the final operating site. Under some conditions, the intake piping may facilitate the condensation of humidity in the intake air stream .
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3) Installing the MOPAR Cold Air Intake *When installing the MOPAR Cold Air Intake System, DO NOT completely tighten the hose clamps or mounting tab hardware until instructed to do so later in these instructions. Check to see that the inside of the inlet tubes and air filter are cle
Front Cold Front Warm Front Stationary Front Occluded Front A huge body of air that has smilier temperature, humidity and air pressure The boundary where unlike air masses meet but do not mix Fast moving cold air mass runs into slow moving warm air mass Warm air mass runs into slow moving cold air mass Warm Cold Cold and arm air masses meet,
On Getting What You Want: Our Method of Manifestation This point cannot be overemphasized. You need to see that the way it is now is the way you have chosen it to be on some level.
