VersaMax Micro PLCs And Nano PLCs User's Manual, GFK-1645J

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GE Fanuc Intelligent PlatformsProgrammable Control ProductsVersaMax Micro PLCs andNano PLCsUser’s Manual, GFK-1645JSeptember 2009

GFL-002Warnings, Cautions, and Notesas Used in this PublicationWarningWarning notices are used in this publication to emphasize that hazardousvoltages, currents, temperatures, or other conditions that could cause personalinjury exist in this equipment or may be associated with its use.In situations where inattention could cause either personal injury or damage toequipment, a Warning notice is used.CautionCaution notices are used where equipment might be damaged if care is not taken.NoteNotes merely call attention to information that is especially significant tounderstanding and operating the equipment.This document is based on information available at the time of its publication. While efforts have beenmade to be accurate, the information contained herein does not purport to cover all details or variationsin hardware or software, nor to provide for every possible contingency in connection with installation,operation, or maintenance. Features may be described herein which are not present in all hardware andsoftware systems. GE Fanuc assumes no obligation of notice to holders of this document with respect tochanges subsequently made.GE Fanuc makes no representation or warranty, expressed, implied, or statutory with respect to, andassumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the informationcontained herein. No warranties of merchantability or fitness for purpose shall apply.The following are trademarks of GE Fanuc Intellligent Platforms, Inc.Alarm MasterHelpmateProLoopSeries SixCIMPLICITYLogicmasterPROMACROSeries ThreeCIMPLICITY n MatePowerTRACVersaPointField ControlPACMotionSeries 90VersaProGEnetGeniusPACSystemsProficySeries FiveSeries OneVuMasterWorkmaster Copyright 2009 GE Fanuc Intelligent PlatformsAll Rights Reserved

ContentsIntroduction. 1-1VersaMax Micro, Micro PLUS and Nano PLC Models . 1-2Comparison of Program and Data Memory Available . 1-7Comparison of PLC Features . 1-8Comparison of I/O and Power Features for PLCs . 1-10Comparison of I/O and Power Features for Expansion Units. 1-12VersaMax Serial to Ethernet Adapter . 1-14Logic-Driven Read/Write Flash Memory Feature . 1-15Online Program Changes . 1-16VersaMax Nano PLCs. 2-1IC200NAL110 Nano PLCs with 10 Discrete Points and 1 Analog Input: (6)12 VDC In, (4) Relay Out, 1 Analog Input, 12VDC Power Supply. 2-4IC200NAL211 Nano PLC with 10 Discrete Points and 1 Analog Input: (6)12 VDC In, (4) Relay Out, 1 Analog Input, 24VDC Power Supply. 2-7IC200NDD010 10 Point Nano PLC: (6) 12 VDC In, (4) 12 VDC Out, 12 VDCPower Supply . 2-10IC200NDD101 10 Point Nano PLC: (6) 24 VDC In, (4) 12 VDC Out, 24 VDCPower Supply . 2-13IC200NDR001 10 Point Nano PLC: (6) 24 VDC In, (4) Relay Out, 24 VDCPower Supply . 2-16IC200NDR010 10 Point Nano PLC: (6) 24 VDC In, (4) Relay Out, 12VDCPower Supply . 2-19VersaMax 14-Point Micro PLCs . 3-1IC200UAA003 14 Point Micro PLC, (8) 120VAC In, (6) 120VAC Out,120/240VAC Power Supply . 3-4IC200UAR014 14 Point Micro PLC, (8) 120VAC In, (6) Relay Out,120/240VAC Power Supply . 3-6IC200UDD104 14 Point Micro PLC, (8) 24VDC In, (6) 24VDC Source Out,24VDC Power Supply . 3-8IC200UDD112 14 Point Micro PLC, (8) 12VDC In, (6) 12VDC Out, 12VDCPower Supply . 3-11IC200UDR001 14 Point Micro PLC, (8) 24VDC In, (6) Relay Out,120/240VAC Power Supply . 3-14IC200UDR002 14 Point Micro PLC, (8) 24VDC In, (6) Relay Out, 24VDCPower Supply . 3-17IC200UDR003 14 Point Micro PLC, (8) 12VDC In, (6) Relay Out, 12 VDCPower Supply . 3-20GFK-1645Jiii

ContentsVersaMax 20-Point Micro/Micro PLUS PLCs. 4-1IC200UDD020 20 Point Micro PLC, (12) 24VDC In, (4) 24VDC Out withESCP, (4) LCDC Out, 24VDC Power Supply . 4-6IC200UDD220 20 Point Micro PLC, (12) 24VDC In, (8) 24VDC Out (Sink),24VDC Power Supply . 4-9IC200UDR020 20 Point Micro PLC, (12) 24VDC In, (8) Relay Out, 24VDCPower Supply . 4-12IC200UDR120 20 Point Micro PLC, (12) 24VDC In, (8) Relay Out,120/240VAC Power Supply . 4-15Micro PLCs with 23 Discrete Points and 3 Analog Channels . 5-1IC200UAL004 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13)12VDC In, (10) Relay Out, (2) Analog In, (1) Analog Out, 12VDC PowerSupply . 5-6IC200UAL005 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13)24VDC In, (1) 24VDC Out, (9) Relay Out, (2) Analog In, (1) Analog Out,24VDC Power Supply . 5-8IC200UAL006 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13)24VDC In, (1) 24VDC Out, (9) Relay Out, (2) Analog In, (1) Analog Out,120/240VAC Power Supply . 5-12Analog Operation . 5-15VersaMax 28-Point Micro PLCs . 6-1IC200UAA007 28 Point Micro PLC, (16) 120VAC In, (12) 120VAC Out,120/240VAC Power Supply . 6-6IC200UAR028 28 Point Micro PLC, (16) 120VAC In, (2/10) Relay Out,120/240VAC Power Supply . 6-9IC200UDD110 28 Point Micro PLC, (16) 24VDC In, (12) 24VDC Out, 24VDCPower Supply . 6-11IC200UDD120 28 Point Micro PLC, (16) 24VDC In, (12) 24VDC Out withESCP, 24VDC Power Supply . 6-14IC200UDD212 28 Point Micro PLC, (16) 12VDC In, (12) 12VDC Out,12VDC Power Supply . 6-17IC200UDR005 28 Point Micro PLC, (16) 24VDC In, (1) 24VDC Out, (11)Relay Out, 120/240VAC Power Supply . 6-20IC200UDR006 28 Point Micro PLC, (16) 12VDC In, (12) Relay Out, 12VDCPower Supply . 6-23IC200UDR010 28 Point Micro PLC, (16) 24VDC In, (1) 24VDC Out, (11)Relay Out, 24VDC PS IC200UDR228 28 Point Micro PLC, (16) 24 VC In, (1)24VDC Out, (11) Relay Out, 12/24 VDC PS. 6-26ivVersaMax Micro PLCs and Nano PLCs User’s Manual–September 2009GFK-1645J

ContentsVersaMax 40-Point Micro/Micro PLUS PLCs. 7-1IC200UDD040 40 Point Micro PLC, (24) 24VDC In, (12) 24VDC Out withESCP, (4) LCDC Out, 24VDC Power Supply . 7-6IC200UDD240 40 Point Micro PLC, (24) 24VDC In, (16) 24VDC Out (Sink),24VDC Power Supply . 7-9IC200UDR040 40 Point Micro PLC, (24) 24VDC In, (16) Relay Out, 24VDCPower Supply IC200UDR140 40 Point Micro PLC, (24) 24VDC In, (16) RelayOut, 120/240VAC Power Supply IC200UDR440 40 Point Micro PLC, (24)24VDC In, (16) Relay Out, 12/24VDC Power Supply . 7-12VersaMax 64-Point Micro/Micro PLUS PLCs. 8-1IC200UDD064 64 Point Micro PLC, (40) 24VDC In, (24) 24VDC Out(Source), 24VDC Power Supply . 8-6IC200UDD164 64 Point Micro PLC, (40) 24VDC In, (24) 24VDC Out (Sink),24VDC Power Supply . 8-9IC200UDR064 64 Point Micro PLC, (40) 24VDC In, (24) Relay Out, 24VDCPower Supply . 8-12IC200UDR164 64 Point Micro PLC, (40) 24VDC In, (24) Relay Out,120/240VAC Power Supply . 8-15VersaMax Micro PLC 8, 14, and 16-Point Expansion Units . 9-1IC200UEC008 8 Point Expansion Unit, (4) 24VDC Inputs, (4) 24VDCOutputs with ESCP, 24VDC Power Supply . 9-3IC200UEC108 8 Point Expansion Unit, (4) 24VDC Inputs, (4) 24VCTransistor Outputs, 24VDC Power Supply . 9-5IC200UEC208 8 Point Expansion Unit , (4) 24VDC Inputs, (4) Relay Outputs,24VDC Power Supply . 9-7IC200UEI008 8 Point Expansion Unit, (8) 24VDC Inputs, 24VDC PowerSupply IC200UEI016 16 Point Expansion Unit, (16) 24VDC Inputs, 24VDCPower Supply . 9-9IC200UEO008 8 Point Expansion Unit, (8) 24VDC Outputs with ESCP,24VDC Power Supply IC200UEO016 16 Point Expansion Unit, (16) 24VDCOutputs with ESCP, 24VDC Power Supply . 9-11IC200UEO108 8 Point Expansion Unit, (8) 24VDC Transistor Outputs,24VDC Power Supply IC200UEO116 16 Point Expansion Unit, (16)Transistor Outputs, 24VDC Power Supply . 9-13IC200UER0088 Point Expansion Unit, (8) Relay Outputs, 24VDC PowerSupply IC200UER01616 Point Expansion Unit, (16) Relay Outputs,24VDC Power Supply . 9-15IC200UEX009 14 Point Expansion Unit, (8) 120VAC In, (2) Relay Out at 10Amps, (4) Relay Out at 2 Amps, 120/240VAC Power Supply . 9-17IC200UEX010 14 Point Expansion Unit, (8) 120VAC In, (6) 120VAC Out,120/240VAC Power Supply . 9-19IC200UEX011 14-Point Expansion Unit with AC Power, (8) 24DC Inputs, (6)Relay Outputs . 9-21GFK-1645JContentsv

ContentsIC200UEX012 14-Point Expansion Unit with 24DC Power, (8) 24DC Inputs,(6) Relay Outputs . 9-23IC200UEX013 14-Point Expansion Unit with 12VDC Power, (8) 12VDCInputs, (6) Relay Outputs . 9-25IC200UEX014 14-Point Expansion Unit with 24DC Power, (8) 24DC Inputs,(2) High-Current and (4) Low-Current Transistor Outputs . 9-27IC200UEX015 14-Point Expansion Unit with 12DC Power, (8) 12DC Inputs,(6) 12VDC Outputs . 9-29IC200UEX122 14-Point Expansion Unit with 24DC Power, (8) 24DC Inputs,(2) High-Current and (4) Low-Current Transistor Outputs with ESCP. 9-31VersaMax Micro PLC 28-Point Expansion Units. 10-1IC200UEX209 28 Point Micro PLC Expansion Unit, (16) 120VAC In, (2/10)Relay Out, 120/240VAC Power Supply . 10-3IC200UEX210 28 Point Micro PLC Expansion Unit, (16) 120VAC In, (12)120VAC Out, 120/240VAC Power Supply . 10-5IC200UEX211 28 Point Micro PLC Expansion Unit, (16) 24VDC In, (12)Relay Out, 120/240VAC Power Supply . 10-7IC200UEX212 28 Point Micro PLC Expansion Unit, (16) 24VDC In, (12)Relay Out, 24VDC Power Supply . 10-9IC200UEX213 28 Point Micro PLC Expansion Unit, (16) 12VDC In, (12)Relay Out, 12VDC Power Supply . 10-11IC200UEX214 28 Point Micro PLC Expansion Unit, (16) 24VDC In, (12)24VDC Out, 24VDC Power Supply. 10-13IC200UEX215 28 Point Micro PLC Expansion Unit, (16) 12VDC In, (12)12VDC Out, 12VDC Power Supply. 10-16IC200UEX222 28 Point Micro PLC Expansion Unit, (16) 24VDC In, (12)24VDC Out with ESCP, 24VDC Power Supply . 10-18VersaMax Micro PLC 64-Point Expansion Units. 11-1IC200UEX064 64 Point Micro PLC Expansion Unit, (40) 24VDC In, (24)Relay Out, 24VDC Power Supply . 11-3IC200UEX164 64 Point Micro PLC Expansion Unit, (40) 24VDC In, (24)Relay Out, 120/240VAC Power Supply . 11-5IC200UEX264 64 Point Micro PLC Expansion Unit, (24) 24VDC In, (4)LCDC, (16) LCDC with ESCP, (4) HCDC with ESCP Out, 24VDC PowerSupply . 11-7IC200UEX364 64 Point Micro PLC Expansion Unit, (40) 24VDC In, (24)LCDC Out, 24VDC Power Supply. 11-10Analog Expansion Units . 12-1Features of Analog Expansion Units. 12-2Analog Operation . 12-4Wiring Diagram . 12-8viVersaMax Micro PLCs and Nano PLCs User’s Manual–September 2009GFK-1645J

ContentsRTD and Thermocouple Expansion Units . 13-1Description of RTD and Thermocouple Modules. 13-2RTD Expansion Modules . 13-3Thermocouple Expansion Modules. 13-13CPU Option Modules . 14-1Using Option Modules. 14-1Installing Option Modules. 14-27Installation Instructions . 15-1Preinstallation Check . 15-1Agency Approvals, Standards, and General Specifications . 15-2Installation Guidelines. 15-3Mounting Dimensions . 15-5Grounding the Equipment . 15-6Installing a PLC or Expansion Unit on a DIN Rail. 15-7Connecting an Expansion Unit to a Micro PLC. 15-9System Wiring Guidelines. 15-10I/O Installation and Wiring. 15-12Starting Up the PLC . 15-24Adjusting the Analog Potentiometers. 15-26DIP Switches. 15-27Installing/Replacing a Backup Battery . 15-28Serial Port Connections . 15-30RS485 Port Isolator. 15-36RS-232 to RS-485 Adapter . 15-41Replacing AC Output Module Fuses . 15-44Configuration . 16-1Configuration Overview. 16-2Storing a Configuration from a Programmer. 16-3CPU Configuration . 16-4Port 1 Configuration . 16-6Port 2 Configuration . 16-7Configuring Analog I/O Parameters . 16-9Configuring High-speed Counter, PWM or Pulse Train . 16-10PLC Operation. 17-1Parts of the CPU Sweep . 17-2Standard CPU Sweep Operation . 17-4Constant Sweep Time Operation. 17-5CPU Stop Modes . 17-6Controlling the Execution of a Program . 17-7GFK-1645JContentsvii

ContentsPrivilege Levels and Passwords . 17-8Run/Stop Mode Switch Operation. 17-10Powerup and Power-Down Sequence. 17-12Input Filters . 17-15Hardware R/C Filters . 17-16Analog Potentiometer Input Filtering . 17-18High-speed Counter, PWM, and Pulse Train Operation . 18-1Overview . 18-2HSC/PWM/PTO Channels . 18-4Type A Counter Operation . 18-6Type B Counter Operation . 18-10High-speed Counter Outputs . 18-13PWM Outputs. 18-16Pulse Train Outputs . 18-18Pulse Train with Ramp. 18-21COMMREQs for the HSC/PWM/PTO Functions . 18-25HSC Application Examples . 18-31Motion Control Functions . 19-1Overview . 19-2Finding a Home Position. 19-9Moving to the Home Position . 19-14Jogging. 19-18Blending . 19-22Stopping Motion on an Axis . 19-30Fault Handling. 20-1Faults and Fault Handling . 20-1System Responses to Faults . 20-2Fault References. 20-3Elements of an Application Program. 21-1Structure of an Application Program . 21-2Subroutines . 21-3Program Languages . 21-5The Instruction Set. 21-6Program Data and References . 22-1Data Memory References . 22-2Fixed I/O Map Locations . 22-5Retentiveness of Data. 22-9viiiVersaMax Micro PLCs and Nano PLCs User’s Manual–September 2009GFK-1645J

ContentsSystem Status References . 22-10How Program Functions Handle Numerical Data . 22-14Instruction Set Reference . 23-1Bit Operation Functions . 23-2Control Functions . 23-18Data Move Functions . 23-31Data Type Conversion Functions. 23-40Math and Numerical Functions . 23-47Relational Functions . 23-57Relay Functions . 23-61Table Functions. 23-67Timer and Counter Functions . 23-72Service Request Function. 24-1SVCREQ Functions . 24-2Format of the SVCREQ Function. 24-3SVCREQ 1: Change/Read Constant Sweep Timer. 24-4SVCREQ 2: Read Window Times. 24-6SVCREQ 3: Change Programmer Communications Window Mode . 24-7SVCREQ 4: Change System Communications Window Mode . 24-8SVCREQ 6: Change/Read Number of Words to Checksum . 24-9SVCREQ 7: Read or Change the Time-of-Day Clock . 24-10SVCREQ 8: Reset Watchdog Timer . 24-14SVCREQ 9: Read Sweep Time from Beginning of Sweep. 24-15SVCREQ 10: Read Folder Name . 24-16SVCREQ 11: Read PLC ID. 24-17SVCREQ 13: Shut Down (Stop) PLC . 24-18SVCREQ 14: Clear Fault . 24-19SVCREQ 15: Read Last-Logged Fault Table Entry. 24-20SVCREQ 16: Read Elapsed Time Clock . 24-22SVCREQ 18: Read I/O Override Status . 24-23SVCREQ 23: Read Master Checksum . 24-24SVCREQ 26/30: Interrogate I/O. 24-25SVCREQ 29: Read Elapsed Power Down Time. 24-26SVCREQ 34: Enter Analog Calibration Mode. 24-27SVCREQ 35: Store Analog Calibration. 24-28SVCREQ 52: Read from Flash . 24-31SVCREQ 53: Write to Flash. 24-33GFK-1645JContentsix

ContentsSerial I/O / SNP / RTU Protocols. 25-1Format of the Communication Request Function . 25-2Configuring Serial Ports Using the COMMREQ Function . 25-4Calling Serial I/O COMMREQs from the PLC Sweep. 25-10Serial I/O COMMREQ Commands . 25-12PID Function. 26-1Format of the PID Function. 26-1Operation of the PID Function . 26-3Parameter Block for the PID Function . 26-5PID Algorithm Selection (PIDISA or PIDIND) and Gains. 26-9Determining the Process Characteristics. 26-13Setting Parameters Including Tuning Loop Gains . 26-14Sample PID Call. 26-16Reading and Writing Data in Flash Memory. 27-1Logic-Driven Write to Flash. 27-2Example 1, Writing Data to Flash Memory . 27-4Example 2, Reading Data from Flash Memory. 27-5Example 3, Writing Over Data in Reference Memories . 27-6Example 4, Multiple Writes and Reads. 27-7Instruction Timing . A-1Notes on the Timing Information. A-2Typical Execution Times for Boolean Contacts . A-3Typical Execution Times for Release 4.0 CPUs . A-4Typical Execution Times for Release 3.8 CPUs . A-9Typical Execution Times for Release 3.0 CPUs . A-14Typical Execution Times for Release 2.0 CPUs . A-19Typical Execution Times for Release 1.1 CPUs . A-24Typical Execution Times for Release 1.0 CPUs . A-29Feature Comparison. B-1Operating Differences . B-2VersaMax Nano/Micro PWM/Pulse Outputs. B-4Functions Supported. B-6Program References. B-10Battery Backup Options. C-1CPU Battery Consumption.

GE Fanuc Intelligent Platforms . User’s Manual, GFK-1645J September 2009 . GFL-002 Warnings, Cautions, and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous . Field Control PACMotion Series 90 VersaPro GEnet PACSystems Series Five VuMaster

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