Hybrid And Electric Vehicle Connection System Selector Guide
HYBRID ANDELECTRIC VEHICLECONNECTION SYSTEMSELECTOR GUIDE
A world of transportationAptiv has been a trusted automotive supplier for decades, introducing practicalinnovations in the areas of safety, efficiency, and connectivity. The transportationmarket has been advancing in these same areas and Aptiv can offer productsolutions upgraded to its tougher operational and environmental requirements.Commercial and recreation vehicles,such as trucks, buses, construction,agriculture equipment andmotorcycles, are often exposed tohigher levels of environmental forces,including vibration, duct, water,debris, and temperatures. To protectthe integrity of the electrical system,high performance connectionsystems are often required.To deliver superior performance, anumber of complex factors in theelectrical system must be addressedin the component design, includingsealing, locking features, andmaterials.Did youKnow?Hybrid and electric vehicles are creating a host ofchallenges, including the demand for a new generation ofhigh performance, high power connectors and chargingsolutions. Many additional power electronics devicesare added to the vehicle architecture including lithiumion (Li-ion) batteries, inverters and DC (Direct Current)converters. Their impact on connector design results inhandling operation voltages that range from 400V up to1000 V and carrying currents as high as 250A.Aptiv is ready when and where you need usAbout AptivWuppertal, GermanyAptiv is a global technologycompany that develops safer,greener and more connectedsolutions, which enable thefuture of mobility. Headquarteredin Dublin, Aptiv has 147,000employees and operates 14technical centers, as well asmanufacturing sites and customersupport centers in 45 countries.Épernon, FranceÉpernon, FranceSaltillo, MexicoImage Source : PSAVisit aptiv.com2aptiv.com Aptiv. All rights reservedTatabanya, HungaryAPTIV’S MAJOR HVDESIGN CENTERS &MANUFACTURING SITESDesign centerManufacturing siteWarren, USAAnting, ChinaAnting, China
Why is vehicle electrificationnow a AND INCENTIVESRISINGFUELCOSTSAptiv is currently driving the innovations required for future multi-voltagearchitectures. Our research and development teams have leveraged thelessons learned from the collaboration with OEM’s to focus on technologicalexcellence and to provide real-life electrification performance.With a unique expertise in architecture optimization and systemsintegration, the company has created one of the most comprehensiveportfolios of the high power connection systems.Superior Sealing PerformancesAll of our connection systems feature external IP67 sealing performance.To ensure optimum sealing performance, our connectors are designed forthe harshest conditions due to a back sealing feature.Driven by rising fuel costs, environmental concerns and acombination of government regulations and incentives, the marketfor EVs (Electric Vehicles) and HEVs (Hybrid Electric Vehicles) isnow becoming a reality. Vehicle specifications and infrastructuredeployment have reached a certain level of industrialization.Standards have already been established for vehicle charginginterfaces used on plug-in HEVs and EVs.There are three standards used throughout the world including SAEJ1772 in North America and Japan, IEC62196 Type II in Europe andGB/T 20234 in China. In addition, SAE has established a commonfootprint for DC (Direct Current) fast charging in North America andEurope. Aptiv offers a complete line of all global charging standards.4aptiv.com Aptiv. All rights reservedSuperior Shielding PerformanceEV and HEV electrical and electronic systems generate unwantedelectromagnetic interference (EMI) which radiate from the interconnectingcables. The connection systems are designed by minimizing the pathsalong which these signals can escape. Our connectors and cablingdesigns provide high levels of shielding effectiveness to ensure EMI freeperformance of the complete system.Superior Safety PerformancesOur connectors provide finger-proof, touch safe and 2-step disconnectiontechnologies to guarantee optimum safety during all handling operations.They continue to meet with changing requirement of the OEM’s in regardto HVIL on a vehicle system and connection system level. Additionally, thecompany’s ErgoMate axial mating system helps achieve a lower profilesolution while reducing mating forces. Once connected, a CPA (ConnectorPosition Assurance) device must be activated to ensure a 100% safe mating
A comprehensiveproduct portfolioHigh Voltage connection systems designed specifically for the voltageand current needs of auxiliary modules, such as A/C compressor,heater, coolant control module, on board-board charger, DCconverter, and battery accessory output.E-Heater, DC Converter, Charger, AirConditioning, Coolant Heater ControlPage 9High Voltage Power ConversionHigh Voltage connection systems designed specifically for thevoltage and current needs up to 250A. Power conversion modulesconsist of inverters, drive motors/generators, and High Current/High Voltage battery outputs.HV battery, E-motor, Inverter, junction box,power electric boxPage 23High Power 12, 24, 48 Volt SolutionsGrowing requirements and a quickly increasing market for48 Volt applications drive our technology for innovative solutions.Two key characteristics define these solutions: High currentcarrying capabilities and high sealing protection.Page 35Charging SolutionsUnique technologies to help facilitate a global charginginfrastructure, from Aptiv’s Portable Electric Vehicle Charger andCharge Coupler pigtails for integration into Electric Vehicle SupplyEquipment (EVSE). With Aptiv products, hybrid and electric vehiclescan be powered safely and efficiently at home or away.Page 436aptiv.com Aptiv. All rights reserved48V Inverter, 48V Battery, Power Distributionboxes, E-charger (e-booster), 12 V battery, DC/DC converter, 12V Electrical Distribution CenterOn-vehicle charging inletsGrid-to-vehicle chargingCharging infrastructure-to-vehicleProduct ApplicationsHigh Voltage Auxiliary Modules
Performance key &Aptiv design indicators keySelector GuideAuxiliary Modules SolutionsPerformanceCommon Name-40 C to 85 CS1UnsealedT2-40 C to 100 CS2SealedT3-40 C to 125 CS3Sealed(w/high pressure spray)On-boardcharger maleinlineBattery pack(Aux)DC/DCconverterOn-boardchargerPTC ElectricHeaterElectric airconditioningElectric powerSteeringAK class 1 3wayfemale (no HVIL)AK class 1 2wayfemale (HVILpass-through)AK class 1 2wayfemale(HVIL shunt)32Aat85 C600V2 to 4powerlines /180 2 to5 mm²VibrationElectric airconditioningPTC ElectricHeaterChargerTypical ApplicationClassCommon NameV1Chassis ProfileComponents on sprung portionsof vehicle not coupled to EngineV2Engine ProfileComponents coupled to Enginewith severe vibration possibleV3Severe On-EngineComponents subject to severe vibrationV4Extreme VibrationUsed as needed to correlate to extremevibration areasTemperature:Level 4/VibrationShieldedLevel 2multicore(LV 215)cableAPEX2802way header1000V2 to 3powerlines /180 2.5 to4 mm²35Aat70 C1000V2 power2.5 tolines /5 mm²180 125Aat70 C750V4 power10 tolines /16 mm²180 ShieldedwithmetalbraidInner connectorHV280 withinner connectorheader18-1932Aat85 CT4V1T3V116-17aptiv.com Aptiv. All rights reservedNotshieldedAPEX2802way V280 female20-218On-boardchargerapplications(Level 1 and 2)On-boardcharger headerT1-40 C to 150 CSections10A – 250A10-1314-15T4T3V1On-boardcharger femaleSealingClass# WaysorientationAmbient Temperature 12V – angeApplicationVoltagePage #ImageeOn-boardchargerAPEX 950 OnBoard ChargerConnector(HVIL shunt)
On-Board ChargerConnector Level 1 / Level 26 way Device Connection SystemHeader connector Part numberKey/Part Number index3322937610133229378101DescriptionOn-board charger connector (tool required for disconnection)On-board charger connector - (notool required)BOM1Male TerminalsAPPLICATION High voltage unshielded system for on-board chargerapplications: Level 1(16A) and 2 (32A) Sealed connection system Capability for four power circuits and two signal circuitsUnshielded with terminal spacing for HV applicationsTwo-stage locking system for electrical protectionOne-stage locking system also availableCable range: 2 mm² to 5 mm²Capable of multiple keys/indexesElectrical protection: Finger-proof IP2XBDimensionsShown in 284600V DCTemperatureT3VibrationV1SealingS3DescriptionMale Terminal 1.0 HES Gold required0.75-1.0mm²Male Terminal 2.4 HES Gold required2-3mm²Male Terminal 2.4 HES Gold required4-5mm²BOM22, 3 or 4Mating Part numberKey/Part Number 387904710113879046101DescriptionLevel 1 harness connector(2 2) 2-2.5 mm²Level 1 harness connector(3 2) 2 -2.5 mm²Level 1 harness connector(4 2) 2-2.5 mm²Level 2 harness connector(2 2) 4-5 mm²Level 2 harness connector(3 2) 4-5 mm²Level 2 harness connector(4 2) 4-5 mm²BOM1Female TerminalsPart Number13663728137833001378330110aptiv.com Aptiv. All rights reservedDescriptionFemale Terminal 1.0 HES Gold required0.75-1.0mm²Female Terminal 2.4 HES Gold required2-3mm²Female Terminal 2.4 HES Gold required4-5mm²BOM22, 3 or 4AUXILLARY MODULESDESCRIPTIONPart Number
On-Board ChargerConnector Level 1 / Level 2Header connector Part number6 way Inline Connection SystemAPPLICATION High voltage unshielded system for on-board chargerapplications (Level 1 and 2) Sealed connection system Capability for four power circuits and two signal circuitsUnshielded with terminal spacing for HV applicationsTwo-stage locking system for electrical protectionOne-stage locking system also availableCable range: 2 mm² to 5 mm²Capable of multiple keys/indexesElectrical protection: Finger-proof el 1 harness connector (2 2)13990592101Level 1 harness connector (3 2)13990591101Level 1 harness connector (4 2)13990590101Level 2 harness connector (2 2)13990589101Level 2 harness connector (3 2)13990588101Level 2 harness connector (4 2)Shown in millimeters1Male Terminals32A@85C600V iptionBOM13663724Male Terminal 1.0 HES Gold required .75-1.0mm²213783283Male Terminal 2.4 HES Gold required 2-3mm²13783284Male Terminal 2.4 HES Gold required 4-5mm²2, 3 or 4Mating Part numberKey/Part Number indexDimensionsBOMDescription13879051101Level 1 harness connector (2 2) 2-2.5 mm²13879050101Level 1 harness connector (3 2) 2-2.5 mm²13879049101Level 1 harness connector (4 2) 2-2.5 mm²13879048101Level 2 harness connector (2 2) 4-5 mm²13879047101Level 2 harness connector (3 2) 4-5 mm²13879046101Level 2 harness connector (4 2) 4-5 mm²BOM1Female TerminalsPart Number12aptiv.com Aptiv. All rights reservedDescription13663728Female Terminal 1.0 HES Gold required .75-1.0mm²13783300Female Terminal 2.4 HES Gold required 2-3mm²13783301Female Terminal 2.4 HES Gold required 4-5mm²BOM22, 3 or 4AUXILLARY MODULESDESCRIPTIONPartNumber
Shield-Pack HV280AK CLASS 1 female connectorFemale connectorPart NumberAPPLICATIONPerformanceDESCRIPTION32A@85C Sealed connection system Two or three HV power circuits (2.8 mm terminal) 2 Way: HVIL shunted in harness connection and pass through HVIL options available3 Way: No HVILCable range: 2.5 & 4mm² multi-core circuit; 0.5 mm²HVIL circuit (2 way only)Four Key/indexesElectrical protection: Finger-proof IP2XB1000V DC33372017Receptacle Housing Subassembly,2Way, Code A33372014Receptacle Housing Subassembly,2Way, Code B33372016Receptacle Housing Subassembly,2Way, Code C33372015Receptacle Housing Subassembly,2Way, Code D35061103Receptacle Housing Subassembly,2Way, Code ET4Part Number33522728DCK 2.8 female terminal 4 mm²VibrationV133514302DCK 2.8 female terminal 2.5 mm²33504709SealingS3Duo twin 0,64 male terminal 0,5 mm²(HVIL pass-through version only)TemperatureShown in millimeters14aptiv.com Aptiv. All rights OMPartNumberBOM22BOMDescription2 way,HVIL passthrough2 way,HVILShunt3 M Strain Relief for 3 x 2.5 mm²35174250Cable Seal for 3 x 2.5 mm²35174511Inner Housing, 2Way35174507ASM Strain Relief for 2 x 4.0 mm²111135174508Cable Seal for 2 x 4.0 mm²1135174280Inner ferrule11135174278Outer ferrule11135174509Inner Housing Sub-assembly35174448Inner Housing, 3Way135174513TPA (Terminal Position Assurance)135174510ASM Strain Relief for 2 x 4.0 2 x 0.5 mm²11AUXILLARY MODULES High voltage accessories connection systemDescription
APEX HV2802 way Connection System with HVILHeader connector Part 31101APEX-280 2way header code 1 black33511767F9731102APEX-280 2way header code 2 brownBOM1Male TerminalsAPPLICATION High voltage peripheral equipment connection system:Air conditioning, PTC, Charger Bundle shielding with external braidDual sealing connection system: mated & unmated headerPanel mount to device with face sealUnique integrated electric interlockHVIL shunted in harness connectorTwo-stage disconnect for safe unmatingErgoMate Axial Mating Assist System on harness connectorTwo HV power circuits (2.8 mm terminal)Cable range: 2.5 to 4 mm² power circuit; 0.5 to 0.75 mm²HVIL circuitTwo keys/indexesElectrical protection: Finger-proof IP2XBDimensionsShown in millimeters35A@70CVibrationSealing15516298NAAPEX 280 male terminal 4 mm²15509074NAAPEX 280 male terminal 2.5 mm²1077970360100734HVIL- interlock DCS2 1.5 gold-plated maleterminal 0,5-1,0 mm²3351180260100714HVIL- interlock DCS2 1.5 gold-plated maleterminal 0,22-0,35 mm²PartNumberMPMDescription33512175NAAPEX 2.8 male & female SWS Red 4 mm²33512180NAAPEX 2.8 male & female SWS 2.5 mm²1544137960993913DCS 1.5 male red SWS 0,22 - 0,5 mm²1544138060993928DCS 1.5 male grey SWS 0,75 - 1,0 mm²DescriptionBOM22Seal1000V DCTemperatureMPMT3V1S3BOM22Mating Part 80 2way plug code 1 black33511765F1831102APEX-280 2way plug code 2 brownDescriptionBOM1Female TerminalsPartNumberDescription10810733APEX 2.8 female terminal 4 mm²13627267APEX 2.8 female terminal 2.5 mm²BOM2SealPartNumber16aptiv.com Aptiv. All rights reservedDescription33512175APEX 2.8 male & female SWS Red 4 mm²33512180APEX 2.8 male & female SWS 2.5 mm²BOM2AUXILLARY MODULESDESCRIPTIONPerformancePartNumber
Shield-Pack HV2802 Piece Header with Pluggable Inner ConnectorHeader & Inner Connector Part numberPart Number criptionBOMShield-Pack HV280 2 piece header with Loose Inner connectorShield-Pack HV280 2 piece header with Loose Inner connectorInner connectorInner connector11Male TerminalsAPPLICATIONDESCRIPTION40A@85C Inner Connector with TPA can be plugged into header during device assemblySealed connection systemPanel mount to device with face sealInternal HVIL (shunt in harness connector)Two options available : Two-stage locking system for HVILtime delay - Tool-less mating systemTwo HV power circuits (2.8 mm terminal)Finger proof/touch safeCable range: 2 mm² to 5 mm² power circuit; 0.5 mm² HVILcircuitElectrical protection: Finger-proof IP2XBDimensionsShown in 4154322352.8 Male terminal - 2.48-3.97 cable OD 1-2 mm²2.8 Male terminal - 3-4.09 cable OD/3 mm²-5mm² solder required2.8 Male terminal - 3.40-5.24 cable OD/4-5 mm²HVIL terminalBOM22TPAPart Number155263901000V DCTemperatureDescriptionDescriptionBOMTPA (Terminal Position Assurance)1Mating Part 138301593328035433280355101102101102Shield-Pack HV280 Internal HVIL Shunted - (tool required for disconnection)Shield-Pack HV280 Internal HVIL Shunted - (tool required for disconnection)Shield-Pack HV280 Internal HVIL Shunted - (no tool required)Shield-Pack HV280 Internal HVIL Shunted - (no tool required)BOM11FerrulePart nner ferrule 2.57-2.87 cable OD/14 gage (2mm²)Inner ferrule 3.30-3.46 cable OD/12 gage (3mm²)Inner ferrule 3.84-4.09 cable OD/10 ga (5mm²)Outer FerruleBOM22Female TerminalsPart Number1388233113799603Description2.8 Female terminal – 3-4-5mm²2.8 Female terminal - 1.5-2.5mm²BOM2SealPart able seal LSR 10gaCable seal LSR 12gaCable seal LSR 14gaCable seal LSR 4mm² EUBOM2TPAPart Number13824780138247791382477818aptiv.com Aptiv. All rights reservedDescriptionTPA/seal retainer Cable 14 gaTPA/seal retainer Cable 12 gaTPA/seal retainer Cabe 10 gaBOM1AUXILLARY MODULES Ideal for auxiliary devices/high voltage connection systemPerformancePart Number
APEX 950 On-BoardCharger ConnectorHeader connector Part numberPartNumber Key/index4 1 Way Connection System with HVIL334021371DescriptionAPEX 950 Header connector Code 1BOM1Male TerminalsAPPLICATION High voltage unshielded system, especially on-boardcharger applications Sealed in mated or unmated positionUnshielded 4 1 way connectorPanel mount to device with face seal to moduleUnique integrated electric interlockHVIL shunted in harness connectorErgoMate slider for easy handling and reduced matingforce5 HV power circuits (four 9.5 mm and one 2.8 mm terminals)Cable range: 10 to 16 mm² power circuit; 0.5 to 0.75 mm²electric interlock1 key/indexElectrical protection: Finger-proof IP2XBDimensionsShown in millimetersMPM33514386F008900DescriptionAPEX 950 Male Terminal 10 to 16mm²BOM415516298APEX 280 Male Terminal 4 mm²110779703 60100734HVIL - Interlock DCS 1.5 Male Terminal AU2Seal125A@70C750V 503295F128900APEX 950 SWS wire size 16 mm²33503294F028900APEX 950 SWS wire size 10 mm²335121751544137960993913DescriptionBOM4APEX 2.8 SWS1DCS 1.5 SWS red 0.22 to 0.5 mm²2Mating Part numberPartNumber Key/index334021391DescriptionAPEX 950 connector black Code 1BOM1Female criptionBOMAPEX 950 Female Terminal 10 to 16mm²4APEX 2.8 Female Terminal 4 mm²1SealPartNumber20aptiv.com Aptiv. All rights reservedMPMDescription33503295F128900APEX 950 SWS wire size 16 mm²33503294F028900APEX 950 SWS wire size 10 mm²33512175NA1544137960993913BOM4APEX 2.8 SWS1DCS 1.5 SWS red 0.22 to 0.5 mm²2AUXILLARY MODULESDESCRIPTIONPerformancePartNumber
Selector GuidePower Conversion SolutionsSections# WaysorientationAK class 4female emperature:Level 4Vibration:Level 3(LV 215)ShieldingDescriptionApplicationPage #ImageAK class 4headerShielded180Aindividual at 140 C 1000Vcables(50 mm²)2 ways/25 to90 50 mm²T3V2Sheilded210Awithat 85 Cmetal(50 mm²)braid1000V2 ways/35 to90 50 mm²T3V1Sheilded210Awithatmetal85 Cbraid(50 mm²)1000V2 ways/35 to180 50 mm²Shieldedindividualcables200Aat140 C(50 mm²)1000V1 to3 ways/180 Shieldedindividualcables250Aat85 C(50 mm²)1000V1 waywith25 toindexes/ 50 mm²180 T4V2RCS8002way headerRCS-8002way verterBatteryjunction boxpowerelectric boxHigh VoltagePowerDistributionRCS8902way headerRCS-8902way plugRCS890femaleterminalPlastic AKpass-through1way30-31Plastic AKpass- through2wayPlastic AKpass- through3wayTemperature:Level 4Viration:Level 3(LV 215)T4V3Metal passthrough25 mm²32-33Metal passthrough35 mm²Metal passthrough50 mm²22aptiv.com Aptiv. All rights reservedT3V416 to50 mm²
HV890 AK Class 4Header connector Part number2 Way Connection System with 145433351455DescriptionAK4 2 Way Pin Header-Code A UL HBAK4 2 Way Pin Header-Code B UL HBAK4 2 Way Pin Header-Code C UL HBAK4 2 Way Pin Header-Code D UL HBAK4 2 Way Pin Header-Code A UL V0AK4 2 Way Pin Header-Code B UL V0BOM1HVIL terminal (Interlock)PartNumber14187603 High voltage/high current modules: inverter, battery,junction box, power electric boxDESCRIPTION Number of ways: 2Number of indexes: 4Terminal Size/Style: Ø8mm Pin & SleeveWire range: 25mm² to 50mm²Fully interchangeable with other AK productsVibration severity 3 LV215Temperature severity 4 LV215Electrical Protection: Finger-proof IP2XBDimensionsShown in millimetersPerformance2Female 83333557841000V DCTemperatureMCON 1.2 Male terminalBOMT4VibrationV2SealingS3DescriptionAK Class 4 female Code AAK Class 4 female Code BAK Class 4 female Code CAK Class 4 female Code DBOM1Associated er insulationActive Female TerminalBOM2225 2732DescriptionCrimp Female Terminal 25mmInner Ferrule 25mm²Outer Ferrule 25mm²- Ni platedASM Strain Relief 25 mm²Cable Seal 25mm²BOM2222235 2733DescriptionCrimp Female Terminal 35/50mm²Inner Ferrule 35mm²Outer Ferrule 35mm²,Ni platedASM Strain Relief 35 mm²Cable Seal 35mm²BOM2222250 273424aptiv.com Aptiv. All rights reservedDescriptionCrimp Female Terminal 35/50mm²Inner Ferrule for 50mm²Outer Ferrule 50mm², Ni platedASM Strain Relief 50 mm²Cable Seal 50mm²BOM22222POWER CONVERSION SOLUTIONSAPPLICATIONDescription
RCS800 High Voltage2 Way Connection System with HVILHeader connector Part 0 2 way header Code 1 Black33511762F5731102RCS-800 2 way header Code 2 BrownDescriptionBOM1Male Terminals High voltage/high current modules: inverter, battery,junction box, power electric boxDESCRIPTION Bundle shielding with external braidDual sealing connection system: mated and unmated headerPanel mount to device with face seal to moduleUnique integrated electric interlockHVIL shunted in harness connectorTwo-stage disconnect for safe unmatingErgoMate Axial Mating Assist System on harnessconnectorTwo HV power circuits (8.0 mm round terminal)Cable range: 35 to 50 mm² power circuit; 0.5 to 0.75 mm²Sealing protection: IP67, IPX9KElectrical protection: Finger-proof IP2XBDimensionsShown in millimetersMPM33512193F076600RCS 800 male Bus Bar Terminal Silver versionstandard length33511746F176600RCS 800 male Bus Bar Terminal Silver version V1length230A@70C33511747F276600RCS 800 male Bus Bar Terminal Silver version V2length1000V DC10779703 S3DescriptionBOM2HVIL- Interlock DCS2 1.5 gold-plated male terminal0,5-1,0 13DCS 1.5 male Red SWS 0,22 - 0,5 mm²15441380 60993928DCS 1.5 male Grey SWS 0,75 - 1,0 mm²2Mating Part 0 2WAY plug Code 1 Black33511761F7731102RCS-800 2WAY plug Code 2 BrownDescriptionBOM2Female 0RCS 800 female terminal silver version 35 to 50 mm²213893889F527600RCS 800 female retainer (plug)2Seal26aptiv.com Aptiv. All rights reservedPartNumberMPM13893888F427600RCS 800 Female SWS 35-40 MM² (Plug)13923559F327600RCS 800 Female SWS 50 MM² (Plug)DescriptionBOM2POWER CONVERSION SOLUTIONSAPPLICATIONPartNumber
RCS890 High Voltage2 Way Right Angle Connection System with HVILHeader connector Part F7222101RCS-890 2-Way Header Code 1 Black1Male Terminals High voltage/high current modules: inverter, battery,junction box, power electric boxDESCRIPTION Bundle shielding with external braidDual sealing connection system: mated and unmated headerPanel mount to device with face seal to moduleHVIL shunted in harness connectorTwo-stage disconnect for safe unmatingSlider Mating Assist System on harness connectorTwo HV power circuits (8.0 mm round terminal)Flange size: 51 mm x 62 mmCable range: 35 to 50 mm² power circuit; 0.5 to 0.75 mm²HVIL Sealing protection: IP67, IPX9K Electrical protection: Finger-proof IP2XBDimensionsShown in millimetersPerformanceMPM33512193F076600RCS 800 Male Bus Bar Terminal Silverversion standard length33511746F176600RCS 800 Male Bus Bar Terminal Silverversion V1 length33511747F276600RCS 800 Male Bus Bar Terminal Silverversion V2 length10811962 60001534220A@70CDescriptionDCS2 1.5 gold-plated Female Terminal 0.5to 1.0 mm²BOM22Seal1000V 4413796099391315441380 60993928DescriptionDCS 1.5 Male red SWS 0,22 - 0,5 mm²DCS 1.5 Male grey SWS 0,75 - 1,0 mm²BOM2Mating Part F9222101RCS-890 2-way Plug Code 1 Black1Female S 890 Female Terminal silverversion 35 to 50 mm²BOM2Seal & RetainerPartNumberMPM33511754F232210RCS 890 2-way Female SWS & Retainer(PLUG) 50 mm²F132210RCS 890 2-way Female SWS & Retainer(PLUG) 35-40 mm²33511753DescriptionBOM2Clamp28aptiv.com Aptiv. All rights 890 2-way Half ClampBOM2POWER CONVERSION SOLUTIONSAPPLICATIONPartNumber
AK Plastic pass-through1, 2 & 3 way Panel Mount SystemHousing Body ComponentPartNumberDescriptionBOM33340524 ASM AK pass-through 1-way Code A35066699 ASM AK pass-though 1-way Code B33340525 ASM AK pass-through 2-way133340526 ASM AK pass-through 3-way High voltage/high current modules: inverter, battery,junction box, power electric boxDESCRIPTION Possible configurations: 1, 2 or 3 waysMain Housing Material: PlasticTerminal Size/Style: Ring-TongueWire range: 16mm² to 50mm²Shielding principle: 360 Individually ShieldedPeripheral Seal1, 2 or 335172747ASM Shielding Inner Ferrule1, 2 or 316 mm2PerformancePartNumber200A@140C1000V DCDescriptionBOM33340537 Single Wire Seal for 16 mm² cable1, 2 or 333340542 Protection Cover Assembly for 16mm²1, 2 or 333340554 Shielding Outer Ferrule for 16 mm² cable1, 2 or 3TemperatureT425 mm2VibrationV3PartNumberSealingS333340541 Protection Cover Assembly for 25 mm² cable 1, 2 or 3Description35172739 Single Wire Seal for 25 mm² cable35172745Shielding Outer Ferrule for 25 mm² cableBOM1, 2 or 31, 2 or 335 mm2DimensionsShown in millimetersPartNumberDescription35172738 Single Wire Seal for 35 mm² cable,BOM1, 2 or 333340540 Protection Cover Assembly for 35 mm² cable 1, 2 or 335172743Shielding Outer Ferrule for 35 mm² cable1, 2 or 350 mm2PartNumberDescription33340534 Single Wire Seal for 50 mm² cable,BOM1, 2 or 333340539 Protection Cover Assembly for 50 mm² cable 1, 2 or 333340551 Shielding Outer Ferrule for 50 mm² cable30aptiv.com Aptiv. All rights reserved1, 2 or 3POWER CONVERSION SOLUTIONSAPPLICATION35116341
Metal pass-through1 way Panel Mount System25 mm² Metal pass-through Part onBOMMetal pass-through 25 mm²Metal pass-through 25 mm²Metal pass-through 25 mm²Metal pass-through 25 mm²Metal pass-through 25 mm²Metal pass-through 25 mm²1AccessoriesPartNumber High voltage/high current modules: inverter, battery,junction box, power electric boxDESCRIPTION High voltage panel mount systemOne way sealed and shieldedRing terminal bolted to deviceCable range: 25 to 50 mm²Six to eight keys/indexes depending on wire sectionsVery compact dimensionsRobust deign for harsh environmentDimensionsShown in 3295901250A@85C35 mm² Metal pass-through Part Number1000V DCTemperatureT3VibrationV4SealingS325 mm² Seal retainer25 mm² SealO-ring Seal25 mm² ion1111BOMMetal pass-through 35 mm²Metal pass-through 35 mm²Metal pass-through 35 mm²Metal pass-through 35 mm²Metal pass-through 35 mm²Metal pass-through 35 33295902DescriptionBOM35 mm² Seal retainer35 mm² SealO-ring Seal35 mm² Ferrule111150 mm² Metal pass-through Part 5106107108109DescriptionMetal pass-through 50 mm²Metal pass-through 50 mm²Metal pass-through 50 mm²Metal pass-through 50 mm²Metal pass-through 50 mm²Metal pass-through 50 mm²Metal pass-through 50 mm²Metal pass-through 50 0253329590332aptiv.com Aptiv. All rights reservedDescription50 mm² Seal retainer50 mm² SealO-ring Seal50 mm² FerruleBOM1111POWER CONVERSION SOLUTIONSAPPLICATIONDescription
Selector Guide12, 24 and 48 Volt SolutionsVoltageSectionsAmperage12 to48V# Ways orientationShieldingTemperatureVibration ClassDescriptionApplicationPage #ImageNo145Aat85 CPower Pack 10001way InlineConnectors36-37High currentmodule matesElectricalcenter mate38-39Front Wall/Sheet metalPower PassthroughElectric PowerSteeringPower Pack 10002way DeviceConnector withstraight and rightangle ExitHigh Currentinline40-4134aptiv.com Aptiv. All rights reservedPower Pack1000 2way InlineConnectorsT3V11 to 2ways/8 to90 & 25 mm²180
Power Pack 10001 Way Inline ConnectorsMale Connector Part numberPartNumberDescription13882980 Power Pack 1000 male in-line connectorBOM1Male Terminal Part NumberPartNumber13675577DescriptionPP1000 Male Silver Terminal 8-10 mm²13675579 PP1000 Male Silver Terminal 19-25 mm²BOM1Cable Seal High current wiring harness inlinePerformanceDESCRIPTION145A@85C Sealed connection system Silver-plated Power Pack1000 multi-contact48Vterminal system Cable range: 8 mm² to 25 mm² One key/index Capable of additional indexesPartNumberDescription13675510 Cable seal PP1000 4.54 - 5.79 dia cable (Grey) (8-10mm²)13675513Cable seal PP1000 4.54 - 5.79 dia cable (Blue) ngS3Description13849785 Cable seal retainer PP1000 (8-10mm²)13849788 Cable seal retainer PP1000 (19-25mm²)BOM1Mating Part numberDescription13952702 Power Pack 1000 female in-line connectorShown in millimeters1Cable Seal RetainerPartNumberDimensionsBOMBOM1Female Terminal Part Num
13990593 101 Level 1 harness connector (2 2) 1 13990592 101 Level 1 harness connector (3 2) 13990591 101 Level 1 harness connector (4 2) 13990590 101 Level 2 harness connector (2 2) 13990589 101 Level 2 harness connector (3 2) 13990588 101 Level 2 harness connector (4 2) Male Terminals Part Number Description BOM
A-12 HDMI Connection A-13 - ARC (Audio Return Channel) A-13 DVI to HDMI Connection A-14 Component Connection A-15 Composite Connection A-16 MHL Connection A-17 Audio Connection A-18 - Digital optical audio Connection A-18 Headphone Connection A-19 USB Connection A-20 CI module Connection A-21 Euro Scart Connection LANGUAGE LIST English Italiano
mild hybrid electric vehicle (HEV) to full hybrid electric vehicle to plug-in hybrid electric vehicle (PHEV) to bat-tery electric vehicle (BEV). A 2015 study by the China Automo-tive Technology and Research Center (CATARC) indicated that fuel-saving potential and added technology cost rise with the electrification degree of
Keywords: hybrid electric vehicle simulation, hybrid vehicles, modeling and simulation, physics-based modeling Cite This Article: Essam M. Allam, “Study Power Management of Hybrid Electric Vehicle Using Battery Model Simulation.” Advances in Powertrains and Automotives, vol. 1, no.
A hybrid electric vehicle (HEV) (also referred to as non plug-in hybrid) uses an internal combustion engine plus an electric motor. The battery is charged while the fuel is used to motor the engine. A plug-in hybrid electric vehicle (PHEV) is a hybrid ele
Hybrid. [19] Plug-in hybrids (PHEVs) Main Article: Plug-in hybrid The first generation Chevrolet Volt was a plug-in hybrid that could run up to 35 miles (56 km) in all-electric mode. A plug-in hybrid electric vehicle (PHEV), also known as a plug-in hybrid
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well as more powerful, efficient and connected. Visit www.delphi.com Connection Systems Vehicle electrification is a reality. Driven by rising fuel costs, environmental concerns and a combination of government regulations and incentives, the market for EVs (Electric Vehicles) and HEVs (Hybrid Electric Vehicles) is now becoming a reality. Vehicle
4 Vehicles: USEER reported that the "advanced vehicle" industry provided 241,053 jobs in 2018.19 This employment total accounts for hybrid-electric, plug-in hybrid, full-electric, hydrogen, and fuel cell vehicles in the United States. More specifically, USEER states that the hybrid/plug-in hybrid sector employed 163,271 people, the electric vehicle
