Research Topics In Composite Materials @ ITA - LNCA

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Instituto Tecnológico de AeronáuticaResearch Topics inComposite Materials @ ITAProf. Maurício Vicente DonadonInstituto Tecnológico de AeronáuticaDepartment of Aeronautics1

Instituto Tecnológico de AeronáuticaResearch AreasManufacturingProcessesMechanical &PhysicalCharacterizationWind TurbinesSimulation art CompositesRecycling2

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSManufacturing processesRTMRIFT3

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSManufacturing processesCLEAN ROOM ISO 10000RIFT/RTM PROCESSESResin infusion stackingMould filling simulationReturn4

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSMechanical & Physical CharacterizationFracture Toughness CharacterizationIn-plane ply propertiesReturn5

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSSimulation in CompositesIntralaminar failure modesInterlaminar failure (Delamination)Fatigue induced damage10-3ExperimentalNumericalDa/DN (mm/cycle)10-410-510-60.20.30.4G I/G Ic6

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSSimulation in CompositesLife prediction/DurabilityFmaxFFminFmaxFFmin7

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSSimulation in CompositesMicromechanics - Asymptotic HomogenizationFibre Matrix Interface Properties8

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSSimulation in CompositesLV Impact Induced DamageCAI Strength PredictionBird-Strike9

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSSimulation in CompositesBuckling, Postbuckling & Collapse(Fiber-Metal Laminates)ExperimentBallistic Impact DynamicsFE Prediction10

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSSimulation in CompositesBallistic Impact DynamicsReturn11

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSSimulation in CompositesTopological and Parametric Optimization of Stiffened Composite Panels for AeronauticalApplicationsLaminate with N layersm possible orientation angles: 1, 2, , mEach ply k may assume m values for kA laminate is defined by 0 { 10 20 N0} and its lamination parameters 0For another laminate one has { 1A 2A 3D 4D 5A 6A}Objective function f f( ) f (ξ) f (ξ 0 ) sT (ξ ξ 0 ) fs A 1 f 2A f 3D f sT (ξ ξ 0 ) f 4D f 5AT f 6A Maximize f with restricted to lie in the feasible region.Searching all the mN possibilities is not doable12

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSSimulation in CompositesTopological and Parametric Optimization of Stiffened Composite Panels for AeronauticalApplicationsyNy0zzNxy0laminate 2Nx0clampedyw 1.5 mNs0laminate 1Nx0clamped edgel 1mxNs0Nx0hs 0.1 mwb 0.1 m13

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSSimulation in CompositesStructural synthesis for prescribed frequencies and mode shapes The need to advance in algorithms to deal with target mode shapes in the optimization process. This inverse problem is of great interest for the synthesis under aeroelastic constraints or modelupdating algorithms (based on modal test data). Proposed method (without eigenvector derivatives) is under study for the joined wing aircraft.14

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSSimulation in CompositesAero acoustic scattering by finite composite platesSound source15

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSNanocompositesCVD reactor @ INPERTM Setup for Nanostructuredcomposite manufacturingCNT growth on the fabric surfaceReturn16

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSSmart CompositesPiezoelectric & Viscoelastic materials applied to naturalfrequencies, buckling load and flutter controlReturn17

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSWind Turbines Development of numerical tools for steady & unsteady aerodynamic/aeroelastic analysesof wind turbines; Blade design optimizationVibrationBucklingProgressive failure18

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSWind Turbines Development & validation of similarity rules for wind tunel testingReturn19

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSExperimental TechniquesPost-buckling due to shear loadingCombined Shear-Bending Post-bucklingPost-buckling/Crippling in compression20

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSExperimental TechniquesDrop test tower – Impact tests21

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSExperimental TechniquesSplit Hopkinson Pressure Bar testing apparatus – Strain rate effects/HVI Incident/transmitted barsdimensions: 2m, Ф1”. Striker : 0,3m , Ф1”. AluminumPulse shaper used; Bar material : Carbon Steel/Aluminum alloy 7075T651 Specimen dimensions ( b x h x L) :15mm x 10mm x 10mm22

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSExperimental TechniquesHVI/Ballistic impact setup – Gas-gun23

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSExperimental TechniquesCAI test rig for plates & shells24

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSExperimental TechniquesAging & Environmental EffectsTemp./Humidity & Thermal Shock ChambersDCB at -54 0CReturn25

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALS-RESEARCH TOPICSComposites RecyclingSchematic diagram of the pyrolysis reactor26

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALSResearch Collaboration Topics1) Topological and Parametric Optimization of Stiffened Composite Panels forAeronautical Applications;2) Co-cured, co-bonded and secondary bonding composite joints;3) Repair of Aeronautical Composite Structures;4) Hygro-Thermo-Mechanical Fatigue of Composite Structures;5) Impact resistance and damage tolerance of aeronautical composite panels;6) Buckling, post-buckling and collapse of composite stiffened panels (static &dynamic (crushing))7) Smart materials applied to aeroelasticity of composite panels (passive/active)8) Progressive failure analysis of composite structures (multi-scale modeling)9) Sustainable recycling processes applied to aeronautical composite structures27

Instituto Tecnológico de AeronáuticaCOMPOSITE MATERIALSResearch Collaboration Topics10) Sandwich structures: Local & Global Buckling; Static & Dynamic Responses; Uncertainties quantification & validation; Fatigue.28

Instituto Tecnológico de AeronáuticaTHANK YOUQuestions?www.lnca.ita.brReturn29

Buckling, Postbuckling & Collapse (Fiber-Metal Laminates) Experiment FE Prediction . Buckling, post-buckling and collapse of composite stiffened panels (static & dynamic (crushing)) 7) Smart materials applied to aeroelasticity of composite panels (passive/active) 8) Progressive failure analysis of composite structures (multi-scale modeling) .

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