Hall-effect Rotary Position Sensors - Alliedelec

Hall-effect Rotary PositionSensorsHRS SeriesDatasheet

HRS Series Hall-Effect Rotary Position SensorsThe HRS Series uses Hall-effect technology to supply reliable and repeatable angular position information. The use of thismagnetically coupled information, in place of a mechanical wiper assembly, provides long life and a cost-effective solutionfor harsh environments that include temperature, vibration, shock, dither, moisture and dirt.The HRS Series is packaged in a stainless steel metal housing with a 9,5 mm [0.375 in] diameter unthreaded or threadedbushing and a 6,35 mm [0.25 in] diameter stainless steel shaft. A variety of termination types are available. Mountinghardware is available on some catalog listings.Key Features and Benefits Solid state Hall-effect technology provides non-contactTransportationoperation for:Position and movement detection in off-road vehicles and- Long service lifeconstruction/agricultural vehicles/equipment:- Low torque actuation Gear shifter, joystick, and throttle position- Enhanced performance in harsh environments, especially Pedal position Hitch location- Reduces mechanical wear concerns Bucket/loader position10 M cycle product life (typical): Promotes extended life in Steering positionthe application Auto-pilot/drive-by-wire system feedbackthose with vibration, shock and extreme temperatures Potential ApplicationsChoice of termination types: Contributes to designflexibility in the applicationIndustrialVoltage output allows direct connection to the controlPosition and movement detection in material handling equipment:system: Can reduce external circuitry and overall system Industrial vehicle attachment position (e. g. forklift truck forks)complexity, lowering overall installation cost to the customer Machine control joystick positionChoice of anti-rotation locating pins: Limits rotation of Robotic arm positionthe device in the application, preventing over-travel on levers Valve actuator positionand throttles Rotary potentiometer package form factor: Designedto provide direct replacement for potentiometers, oftenallowing drop-in conversion to Hall-effect technologySolid State Hall-Effect Technology2sensing.honeywell.com

Hall-Effect Rotary Position Sensors, HRS SeriesTable 1. Electrical older Lugs, UnformedHRS100SWAB090HRSRES05A090Flying Wire LeadsSolder Lugs,Formed 90 DownCharacteristicElectrical angleOutput voltageLinearity (% of span)90 2 CWCW: 4.750 V min.,4.850 V max.CCW: 0.150 V min.,0.250 V max. 2% typ.180 2 CWCW: 4.750 V min.,4.850 V max.CCW: 0.050 V min.,0.150 V max. 4% typ.90 2 CWCW: 4.750 V min.,CW: 2.095 V min.,4.850 V max.2.205 V max.CCW: 0.150 V min.,CCW: 0.245 V min.,0.250 V max.0.294 V max. 2% typ.Output current2 mA max.Output typesink/sourceOvervoltage protection18 Vdc. max.Supply voltage5 VdcSupply current5 mA typ.Table 2. Mechanical SpecificationsCharacteristicMechanical angle of rotationParameterHRS100SSAB090HRS100SSAB18090 2 180 2 HRS100SWAB090HRSRES05A09090 2 Rotational cycles10 million typ.Rotational torque0.014 N m [2.0 in-oz] max. at 25 C [77 F]Stop torque0,56 N m [5 in-lb] min.Push out89 N m [20 in lb] min.Pull ousing materialTerminal material:solder lug terminalsflying wire leadsTerminal support materialMounting hardware material:mounting nutlock washer44 N m [10 in lb] min.6,35 mm [0.25 in]stainless steel9,5 mm [0.375 in]nickel-plated brassstainless steeltin-plated brass, SAC305 solder dip——tin-plated brass, SAC305 solder dipXL insulated, 20 AWG stranded—thermoplasticnickel-plated brassnickel-plated brasssensing.honeywell.com3

Hall-Effect Rotary Position Sensors, HRS SeriesTable 3. Environmental SpecificationsCharacteristicParameterOperating temperature-40 C to 85 C [-40 F to 185 F]Storage temperature105 C [221 F] max.Shock50 g, 11 msVibration15 G, 10 Hz to 2000 HzESD sensitivity 7 kV max. (human body model)EMI30 V/m, 10 kHz to 1000 MHz at 3 mFigure 1. General HRS Series Configuration GuideThis figure shows possible HRS Series configurations. Not all combinations may be available, please contact Honeywell. See the Order Guide (Figure4) for currently available catalog listings.ProductSeriesHRS hreaded (3/8-32 UNEF-2A)ShaftTypeShaftLengthø6,32 mm [0.25 in]:22,23 mm [0.875 in]Flatted23,62 mm [0.930 in]23,62 mm [0.931 in]24,21 mm [0.953 in]Round25,40 mm [1.000 in]MechanicalRotation/ElectricalRotation80 /80 :CWAnti-Rotation(AR)Locating PinOne locating pin:UnformedSolder lugs:UnformedFormed 90 upFormed:90 UpCCW90 /90 :CWCCWSpecial30,48 mm [1.200 in]Unthreaded (ø9,5 mm [0.375 in])TerminationType32,89 mm [1.295 in]35,10 mm [1.382 in]36,35 mm [1.431 in]Two locating pins:Formed 90 up90 DownSlottedFlying wire leadsGeneral HRS Series TerminologyCable and connector(AMP CAP 1-480701-0)Mounting nutMounting hardwareLock washerShaftLocating pinAnti-rotation lugBushingMounting surfaceTermination4sensing.honeywell.com

Hall-Effect Rotary Position Sensors, HRS SeriesFigure 2. Dimensional Drawings (For reference only: mm [in].)HRS100SSAB090, HRS100SSAB180: Solder lugs, unformed34,01[1,339]13,2[0.52]Shown with shaft rotation at 1[0.036]Locatingpin 2Locatingpin 16,32[0.249]Terminalsupports2X 3,15[0,124]3/8-32 UNEF-2A12,7[0.5001,27[0.050]Mounting surface22,21[0.875]19,08[0,751]2,36 Typ.[0.093]90 3,15 Typ.[0.124]1,57 Typ.[0.062]2X 5,08[0.20]312GND Output VDD0,64[0.025]2,41[0.095]HRSRES05A090C: Solder lugs, formed 90 down (formed per detail; unformed dimensions for reference only)13,2[0.52]50,06[1,971]Shown with shaft rotation at atingpin 13,15[0.124]6,32[0.249]Terminalsupports3/8-32 UNEF-2A12,7[0.500]Mounting surface2,36 Typ.[0.093]3,15 Typ.[0.124]22,21[0.875]35,13[1.383]2X 5,08[0.20]2,41[0.095]1,78[0.070]0,64[0.025]321GND Output VDD1,57 Typ.[0.062]HRS100SWAB09: Flying wire wn with shaft rotation at 50%27,43[1.080]27,79[1.094]0,91[0,036]Locatingpin 1Locatingpin 26,32[0.249]Wiresupports3/8-32 UNEF-2A1,27[0,050]2X 3,15[0,124]12,7[0.500Mounting surface19,08[0.751]5,1[0.20]5,1[0.20]2,2[0.09]90 165 Typ.[6.5]2,54 Typ.[0,100]123GND Output VDD(Black) (White) (Red)sensing.honeywell.com5

Hall-Effect Rotary Position Sensors, HRS SeriesFigure 3. Mounting HardwareMounting Nut9,5 mm [0.375 in], 3/8-32 UNEF-2ALock Washer17,8 mm [0.70 in] internal diameter1,59 mm [0.0625 in] thickFigure 4. Order Guide6Catalog ListingDescriptionHRS100SSAB090HRS Series Hall-effect rotary position sensor, slotted shaft, solder lug terminals unformed, 90º electrical angle,unassembled mounting hardware includedHRS100SSAB180HRS Series Hall-effect rotary position sensor, slotted shaft, solder lug terminals unformed, 180º electrical angle,unassembled mounting hardware includedHRS100SWAB090HRS Series Hall-effect rotary position sensor, slotted shaft, flying wire leads, 90º electrical angle,unassembled mounting hardware includedHRSRES05A090CHRS Series Hall-effect rotary position sensor, round shaft, solder lug terminals formed 90º down, 90º electricalangle, mounting hardware not includedsensing.honeywell.com

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ADDITIONAL INFORMATIONThe following associated literature is available at sensing.honeywell.com: Product Line Guide Product Range Guide Installation InstructionsWARNINGPERSONAL INJURYDO NOT USE these products as safety or emergency stopdevices or in any other application where failure of the productcould result in personal injury.Failure to comply with these instructions could result indeath or serious injury.WARNINGMISUSE OF DOCUMENTATION The information presented in this product sheet is forreference only. Do not use this document as a productinstallation guide.Complete installation, operation, and maintenanceinformation is provided in the instructions supplied with eachproduct.Failure to comply with these instructions could result indeath or serious injury.WARRANTY/REMEDYFind out moreHoneywell serves its customersthrough a worldwide networkof sales offices, representativesand distributors. For applicationassistance, current specifications,pricing or name of the nearestAuthorized Distributor, contactyour local sales office.To learn more about Honeywell’sHoneywell warrants goods of its manufacture as being free ofdefective materials and faulty workmanship. Honeywell’s standardproduct warranty applies unless agreed to otherwise by Honeywellin writing; please refer to your order acknowledgement or consultyour local sales office for specific warranty details. If warrantedgoods are returned to Honeywell during the period of coverage,Honeywell will repair or replace, at its option, without chargethose items it finds defective. The foregoing is buyer’s soleremedy and is in lieu of all other warranties, expressed orimplied, including those of merchantability and fitness fora particular purpose. In no event shall Honeywell be liablefor consequential, special, or indirect damages.While we provide application assistance personally, through ourliterature and the Honeywell website, it is up to the customer todetermine the suitability of the product in the application.Specifications may change without notice. The information wesupply is believed to be accurate and reliable as of this printing.However, we assume no responsibility for its use.sensing and control products,call 1-815-235-6847 or1-800-537-6945,visit sensing.honeywell.com,or e-mail inquiries toinfo.sc@honeywell.comSensing and ControlHoneywell1985 Douglas Drive NorthGolden Valley, MN 55422honeywell.com32301264-A-EN IL50October 2014 2014 Honeywell International Inc. All rights reserved.

To learn more about Honeywell's sensing and control products, call 1-815-235-6847 or 1-800-537-6945, visit sensing.honeywell.com, or e-mail inquiries to info.sc@honeywell.com addiTional inFoRMaTion The following associated literature is available at sensing.honeywell.com: Product Line Guide Product Range Guide Installation .