UFC 3-240-01 Wastewater Collection And Treatment, With Change 2

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UFC 3-240-011 May 2020Change 2, 1 January 2021UNIFIED FACILITIES CRITERIA (UFC)WASTEWATER COLLECTION ANDDRAFTTREATMENTWASTEWATER COLLECTION ANDTREATMENTAPPROVED FOR PUBLIC RELEASE; DISTRIBUTION UNLIMITED

UFC 3-240-011 May 2020Change 2, 1 January 2021UNIFIED FACILITIES CRITERIA (UFC)WASTEWATER COLLECTION AND TREATMENTAny copyrighted material included in this UFC is identified at its point of use.Use of the copyrighted material apart from this UFC must have the permission of thecopyright holder.Indicate the preparing activity beside the Service responsible for preparing the document.U.S. ARMY CORPS OF ENGINEERSNAVAL FACILITIES ENGINEERING SYSTEMS COMMAND (Preparing Activity)AIR FORCE CIVIL ENGINEER CENTERRecord of Changes (changes are indicated by \1\ . /1/)Change No.12Date1 Aug 20201 Jan 2021LocationCorrected oil droplet sizes in section A-12.1.1. Changed heading 33.42 Minimum Flow Depths from[Replacement] to [Delete] and deleted theparagraph.2. Deleted heading and paragraph for 34.11 Ladders[Addition] and replaced it with 34.11 Steps, Rungsand Ladders [Addition], revised the previous criteriafor ladders and included new criteria for steps inmanholes.This UFC supersedes UFC 3-240-01 dated November 2012, UFC 3-240-02 datedNovember 2012 and UFC 4-832-01N dated January 2004.

UFC 3-240-011 May 2020Change 2, 1 January 2021FOREWORDThe Unified Facilities Criteria (UFC) system is prescribed by MIL-STD 3007 and providesplanning, design, construction, sustainment, restoration, and modernization criteria, and appliesto the Military Departments, the Defense Agencies, and the DoD Field Activities in accordancewith USD (AT&L) Memorandum dated 29 May 2002. UFC will be used for all DoD projects andwork for other customers where appropriate. All construction outside of the United States isalso governed by Status of Forces Agreements (SOFA), Host Nation Funded ConstructionAgreements (HNFA), and in some instances, Bilateral Infrastructure Agreements (BIA).Therefore, the acquisition team must ensure compliance with the most stringent of the UFC, theSOFA, the HNFA, and the BIA, as applicable.UFC are living documents and will be periodically reviewed, updated, and made available tousers as part of the Services’ responsibility for providing technical criteria for militaryconstruction. Headquarters, U.S. Army Corps of Engineers (HQUSACE), Naval FacilitiesEngineering Systems Command (NAVFAC), and Air Force Civil Engineering Center (AFCEC)are responsible for administration of the UFC system. Defense agencies should contact thepreparing service for document interpretation and improvements. Technical content of UFC isthe responsibility of the cognizant DoD working group. Recommended changes with supportingrationale may be sent to the respective DoD working group by submitting a Criteria ChangeRequest (CCR) via the Internet site listed below.UFC are effective upon issuance and are distributed only in electronic media from the followingsource: Whole Building Design Guide web site http://www.wbdg.org/ffc/dod.Refer to UFC 1-200-01, DoD Building Code (General Building Requirements), forimplementation of new issuances on projects.AUTHORIZED BY:CHRISTINE T. ALTENDORF PhD,PE, SES P.E., PMP, SESChief, Engineering and ConstructionUS Army Corps of EngineersR. DAVID CURFMAN, P.E.Chief EngineerNaval Facilities Engineering SystemsCommandNANCY J. BALKUS, P.E., SESDeputy Director of Civil EngineersDCS Logistics, Engineering &Force Protection (HAF/A4C)HQ United States Air ForceMICHAEL McANDREWDeputy Assistant Secretary of Defense(Construction) and Acting Deputy AssistantSecretary of Defense (Housing) Office of theAssistant Secretary of Defense (Sustainment)

UFC 3-240-011 May 2020Change 2, 1 January 2021UNIFIED FACILITIES CRITERIA (UFC)REVISION SUMMARY SHEETDocument: UFC 3-240-01 Wastewater Collection and TreatmentSuperseding: UFC 3-240-01 dated 1 November 2012, with Change 1 dated 1November 2014, UFC 3-240-02 dated 1 November 2012 with Change 2 dated 1January 2019, and UFC 4-832-01N dated 16 January 2004.Description: This revised UFC consolidates criteria for domestic wastewater collection,domestic wastewater treatment, industrial wastewater collection and industrialwastewater treatment into one UFC. The use of industry standards and federal codesaided in the consolidation of these criteria documents. This revision updates technicalrequirements, industry standards, and maximizes uniformity among Tri-Servicerequirements. Appendix C contains a complete list of referenced wastewaterrequirements and Appendix B contains a complete list of referenced best practices.Reasons for Document: This revised UFC updates wastewater collection and treatment criteria that waspreviously contained in multiple criteria documents and efficiently consolidatesthem into a single UFC. Establishes technical requirements by maximizing the use of industry standardsto meet DOD requirements. Reorganizes the content to align with industry standards. Coordinates criteria requirements in other core and specialty UFC criteriadocuments.Impact: This revision will have minimal impacts on design cost.Unification Issues: FC 1-300-09N is referenced for Navy design procedures.

UFC 3-240-011 May 2020Change 2, 1 January 2021TABLE OF CONTENTSCHAPTER 1 INTRODUCTION . 11-1BACKGROUND. . 11-2PURPOSE AND SCOPE. . 11-3APPLICABILITY. . 11-4GENERAL BUILDING REQUIREMENTS. . 11-5CYBERSECURITY. . 11-6NON-GOVERNMENT STANDARD MODIFICATIONS. . 21-7COMMENTARY. . 21-8GLOSSARY. . 21-9REFERENCES. . 21-10BEST PRACTICES. 2CHAPTER 2 PLANNING AND DESIGN . 32-1SAFETY. 32-2PLANNING. . 32-2.1Domestic Wastewater Collection. . 32-2.2Domestic Wastewater Treatment. 32-2.3Industrial Wastewater Systems. 32-2.4Solids Management. . 42-2.5Planning For Non-War Emergencies. . 52-3EXISTING CONDITIONS. 52-3.1Existing Sewers. . 52-3.2Modifications to Existing Wastewater Treatment Facilities. . 52-4DESIGN. . 52-4.1Design Criteria. . 52-4.2Design Approval. . 62-5FEDERAL DISCHARGE REQUIREMENTS. 72-6CORROSION CONTROL. . 72-6.1Hydrogen Sulfide and Other Internally Corrosive Conditions. . 72-6.2Materials Selection. . 72-7SECURITY. . 72-8OPERATION AND MAINTENANCE. . 8i

UFC 3-240-011 May 2020Change 2, 1 January 20212-8.2Operation and Maintenance Manuals. . 8CHAPTER 3 – 10 STATES STANDARDS CHAPTERS 10, 20, AND 30 . 103-1MODIFICATIONS TO CHAPTER 10 ENGINEERING REPORTS ANDFACILITY PLANS. . 103-1.1SECTION 11 ENGINEERING REPORT OR FACILITY PLAN. 103-2MODIFICATIONS TO CHAPTER 20 – ENGINEERING PLANS ANDSPECIFICATIONS. . 133-33-3.1MODIFICATIONS TO CHAPTER 30 – DESIGN OF SEWERS. . 13SECTION 31 APPROVAL OF SEWERS [Supplement]. . 133-3.2SECTION 33 DETAILS OF DESIGN AND CONSTRUCTION[SUPPLEMENT]. . 143-3.3SECTION 34 MANHOLES. . 163-3.4SECTION 35 INVERTED SIPHONS [SUPPLEMENT]. . 163-3.5SECTION 38 PROTECTION OF WATER SUPPLIES. . 16CHAPTER 4 – MODIFICATIONS TO CHAPTER 40 WASTEWATER PUMPINGSTATIONS . 184-1SECTION 41 GENERAL [SUPPLEMENT]. . 184-2SECTION 42 DESIGN. . 194-3SECTION 46 ALARM SYSTEMS [SUPPLEMENT]. . 214-4SECTION 49 FORCE MAINS. . 21CHAPTER 5 – MODIFICATIONS TO CHAPTER 50 WASTEWATER TREATMENTFACILITIES . 245-1SECTION 51 PLANT LOCATION. . 245-2SECTION 53 DESIGN. . 245-3SECTION 55 PLANT OUTFALLS. . 255-4SECTION 57 SAFETY [SUPPLEMENT]. . 265-5SECTION 58 LABORATORY [SUPPLEMENT]. . 28CHAPTER 6 MODIFICATIONS TO CHAPTER 60 SCREENING, GRIT REMOVAL,AND FLOW EQUALIZATION . 30CHAPTER 7 MODIFICATIONS TO CHAPTER 70 SETTLING . 32CHAPTER 8 MODIFICATIONS TO CHAPTER 80 SLUDGE PROCESSING,STORAGE, AND DISPOSAL . 348-1SECTION 81 GENERAL. [ADDITION]. . 34CHAPTER 9 MODIFICATIONS TO CHAPTER 90 BIOLOGICAL TREATMENT . 36CHAPTER 10 MODIFICATIONS TO CHAPTER 100 DISINFECTION . 38ii

UFC 3-240-011 May 2020Change 2, 1 January 202110-1SECTION 102 CHLORINE DISINFECTION. . 38CHAPTER 11 MODIFICATIONS TO CHAPTER 110 SUPPLEMENTAL TREATMENTPROCESSES . 40CHAPTER 12 SMALL TREATMENT SYSTEMS. 4212-1GENERAL. . 4212-2PACKAGED TREATMENT PLANT. . 42CHAPTER 13 ON-SITE WASTEWATER TREATMENT AND DISPOSAL . 4413-1GENERAL. . 4413-2ALTERNATIVE SEWER SYSTEMS. 4413-3HOLDING TANKS. . 4413-4NONLIQUID SATURATED TREATMENT SYSTEMS. 44CHAPTER 14 INDUSTRIAL WASTEWATER COLLECTION AND TREATMENT . 4614-1INDUSTRIAL AND OILY WASTE CONTROL SYSTEMS. . 4614-2SPILL PREVENTION, CONTROL, AND COUNTERMEASURE PLANS. . 4614-3INDUSTRIAL DISCHARGE LIMITS. . 4614-4GENERAL PRETREATMENT REGULATIONS FOR EXISTING ANDNEW SOURCES OF POLLUTION (40 CFR 403). . 4714-4.1Industrial Discharges. . 4714-4.2Industrial User (40 CFR 403.3(j)). . 4714-4.3Categorical Industrial User. 4714-4.4Non-Significant Categorical Industrial User (40 CFR 403.3(v)(2)). . 4714-4.5Significant Industrial User (40 CFR 403.3(v)). . 4714-4.6Middle-Tier Categorical Industrial User (40 CFR 403.12(e)(3)(i)-(iii)). . 4814-4.7403.5).National Pretreatment Standards: Prohibited Discharges (40 CFR. 4814-4.8403.6).National Pretreatment Standards: Categorical standards (40 CFR. 4814-5DIRECT DISCHARGE (40 CFR 122). . 4814-6INDIRECT DISCHARGE. . 4914-7CONVENTIONAL POLLUTANTS (40 CFR 401.16). 4914-8INDUSTRIAL POLLUTANTS. . 4914-8.1Toxic Pollutants (40 CFR 401.15). . 4914-8.2Priority Pollutants (40 CFR 423). . 49iii

UFC 3-240-011 May 2020Change 2, 1 January 202114-8.314-9Nonconventional Pollutants. . 50INDUSTRIAL WASTEWATER SURVEYS. . 5014-9.1Physical Characteristics. . 5014-9.2Waste Stream Characteristics. . 5014-9.3Waste Stream Flows. . 5014-10PRELIMINARY DESIGN. . 5014-10.114-11Facility Industrial Wastewater Survey. . 50DESIGN. . 5114-11.1Process Changes. . 5114-11.2Establishing the Design Flow. . 5214-11.3Industrial Wastewater Collection. 5214-11.4Industrial Wastewater Treatment. . 5314-11.5Flow and Load Equalization. . 5314-11.6Solids Removal. . 5514-11.7pH Control. 5614-11.8Removal of Inorganic Constituents. . 5614-11.9Removal of Organic Constituents. . 56CHAPTER 15 OILY WASTE TREATMENT . 5815-1OILY WASTE SOURCES. . 5815-1.1Oily Waste Characteristics. . 5815-1.2Oily Waste Waste Oil. . 5815-1.3Sampling. . 5815-2IDENTIFICATION OF FLOWS. . 5915-3OILY WASTE OIL COLLECTION. . 5915-3.1Waste Stream Minimization. . 5915-3.2Pumps. 5915-4OILY WASTE TREATMENT. . 6015-4.1Oil Water Separators. . 6015-4.2Conventional Pollutants. . 6015-4.3Emulsified Oils. . 6015-4.4Dissolved Oils. . 6115-4.5Industrial Pollutants. . 61iv

UFC 3-240-011 May 2020Change 2, 1 January 202115-4.6Pretreatment Techniques. 6115-4.7Gravity Separation. . 6115-4.8Enhanced Gravity Separation. . 6415-4.9Other Types of Treatment. . 6515-4.10Inspection and Maintenance. . 6515-4.11Redundancy. 66CHAPTER 16 OILY WASTE AND WASTE OIL COLLECTION AND TREATMENT. . 6816-1SOURCES. . 6816-2SHIP DISCHARGE VALUES. . 6816-3SITE LAYOUT. . 6816-4IDENTIFICATION OF FLOWS. . 6916-4.1Facility Daily Flow. . 6916-4.2Design Flow For Pier Oily Waste. . 7116-516-5.1GRAVITY FLOW COLLECTION SYSTEM. . 71Design Flow For Pier Oily Waste. . 7216-6PRESSURIZED PIER COLLECTION SYSTEM. . 7216-7PUMP STATIONS. . 7316-8OILY WASTE TREATMENT. . 7416-8.1Equalization. . 7416-8.2Primary Treatment. . 7416-8.3Secondary Treatment. . 7616-8.4Tertiary Treatment. . 7616-8.5Redundancy. 7616-8.6Discharge to Publicly Owned Treatment Works. 7716-8.7Direct Discharge. . 7716-8.8Emulsified Oil Treatment. 7716-8.9Hydrogen Sulfide Formation. . 7716-8.10Dissolved Metals Removal. 7816-8.11Sludge Disposal. . 78APPENDIX A BEST PRACTICES . 80A-1WHOLE BUILDING DESIGN GUIDE. . 80A-2MATERIALS. . 80v

UFC 3-240-011 May 2020Change 2, 1 January 2021A-2.1Rigid Conduit. . 80A-2.2Flexible Conduit. . 80A-3TRENCHLESS TECHNOLOGY. . 80A-4DOMESTIC WASTEWATER FLOWS. . 80A-4.1A-5Average Hourly Flow. . 80WASTEWATER COLLECTION. . 81A-5.1Pump Stations. . 81A-5.2Thrust Restraint for Force Mains. . 81A-6WASTEWATER TREATMENT FACILITIES. . 81A-6.1Health and Safety. . 81A-6.2Security. . 81A-6.3Operator Considerations. . 81A-6.4Plant Location. . 81A-6.5Special Consideration for the Tropics and Semiarid Locations Outsideof the United States. . 82A-6.6States.Special Consideration for Cold and Arctic Locations Outside the United. 82A-6.7Preliminary Treatment. 84A-6.8Primary Treatment. . 84A-6.9Settling. . 85A-6.10Biological Treatment. . 86A-6.11Support Systems for Wastewater Treatment Operations. . 87A-6.12Advanced Wastewater Treatment. 87A-6.13Disinfection. . 87A-7SOLIDS PROCESS DESIGN AND MANAGEMENT. 87A-8NATURAL SYSTEMS. . 87A-8.1Facultative Ponds. . 87A-8.2Algae Control. . 87A-8.3Aerated Ponds. . 88A-8.4Aerobic Ponds. . 88A-9ON-SITE TREATMENT SYSTEMS. . 88A-9.1Alternative Sewer Systems. . 88A-10BIOASSAY OF WASTEWATER. . 88vi

UFC 3-240-011 May 2020Change 2, 1 January 2021A-10.1Standard Bioassay Procedures. . 88A-10.2Rapid Bioassay Procedures. 89A-11INDUSTRIAL WASTEWATER TREATMENT . 89A-11.1Biological Systems. . 89A-11.2Nutrients. . 89A-11.3Source Separation. . 89A-12OIL-WATER SEPARATORS. . 90A-12.1Types of Oily Waste. . 90A-12.2Field Investigation. . 90A-12.3Oily Waste Treatment. . 90A-12.4Emulsions. . 91A-12.5Grit Removal. . 91A-12.6Gravity Separators. . 92A-12.7Parallel Plate Separators. . 92A-12.8Maintenance. . 92A-12.9Emulsified Oil Treatment. 93A-12.10Oil and Oily Sludge Removal and Disposal. . 93A-13LOAD EQUALIZATION TANK SIZING. . 94A-14BEST PRACTICE REFERENCES. 94APPENDIX B GLOSSARY . 97B-1ACRONYMS. . 97APPENDIX C REFERENCES . 99TABLESTable 3-1Domestic Wastewater Allowances 1 . 11Table 3-2Minimum Peak Flow Factors. 12Table 3-3Minimum Slopes . 15Table A-1Best Practices for Primary Settling . 85Table A-2Surface Overflow Rates. 86Table A-3Load Equalization Tanks . 94vii

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UFC 3-240-011 May 2020Change 2, 1 January 2021CHAPTER 1 INTRODUCTION1-1BACKGROUND.People have used different terminology to describe wastewater treatment facilities formany years. Today people use terms such as sewage treatment plant, wastewatertreatment plant, wastewater treatment facility, or publicly owned treatment works todescribe domestic wastewater treatment facilities. Recommended Standards forWastewater Facilities uses the terms wastewater facilities or wastewater treatmentfacilities. The EPA generally uses the terms municipal wastewater treatment facilitiesand wastewater treatment facilities. In recent years, Water Environment Federation(WEF) started using the term water resource recovery facilities (WRRF) to describedomestic wastewater treatment facilities since the wastewater industry is becomingmore focused on resource recovery. These terms apply only to domestic wastewatertreatment. This terminology should not be used interchangeably with industrialwastewater treatment facilities.1-2PURPOSE AND SCOPE.This Unified Facilities Criteria (UFC) provides requirements for domestic wastewatercollection, domestic wastewater treatment, industrial wastewater collection, andindustrial wastewater treatment for the Department of Defense (DoD).1-3APPLICABILITY.This UFC applies to service elements and contractors involved in the planning, design,and construction of permanent DoD facilities worldwide. It is applicable to all methodsof project delivery and levels of construction. The contingency operation wastewaterflows are applicable to facilities supporting military operations.1-4GENERAL BUILDING REQUIREMENTS.Comply with UFC 1-200-01, DoD Building Code. UFC 1-200-01 provides applicability ofmodel building codes and government unique criteria for typical design disciplines andbuilding systems, as well as for accessibility, antiterrorism, security, high performanceand sustainability requirements, and safety. Use this UFC in addition to UFC 1-200-01and the UFCs and government criteria referenced herein.1-5CYBERSECURITY.All control systems (including systems separate from an energy management controlsystem) must be planned, designed, acquired, executed, and maintained in accordancewith UFC 4-010-06, and as required by individual Service Implementation Policy.1

UFC 3-240-011 May 2020Change 2, 1 January 20211-6NON-GOVERNMENT STANDARD MODIFICATIONS.UFC 3-240-01 modifies Recommended Standards for Wastewater Facilities (knownhereafter as th

domestic wastewater treatment, industrial wastewater collection and industrial wastewater treatment into one UFC. The use of industry standards and federal codes aided in the consolidation of these criteria documents . This revision updates technical requirements, industry standards, and maximizes uniformity among Tri-Service requirements.

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